Shear Stress and Mechanical Assembly Calculations
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ScribdTranslationsShear Stress and Mechanical Assembly Calculations
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ScribdTranslationsShear TD
Exercise 1:
Two mechanical parts subjected to a tension force of amplitude F are fixed between
they with the help of a bolt with a diameter of 24 mm, as shown in the figure.
Bolt fastening
The bolt is made of stainless steel, with a Coulomb modulus G=7.9 104Mom.
1) Determine the shear stress of the bolt if F = 8.104N.
2) Calculate the deformation that the bolt undergoes.
Exercise 2:
We want to cut a hole in a sheet metal by
the intermediary of a punch applying a force of
shear distributed over the entire section
shearing of the piece. The punch working in
compression should not undergo normal stress
too important that could lead to its deformation
permanent.
The sheet to be punched has a thickness of 4mm and
the steel that constitutes it has a tangential stress
break average τr=200 MPa. Sheet metal punching
The hole to be made is square with a side length of a = 20mm.
1) What minimal effort must the punch exert on the sheet metal to punch it?
2) The practical compression stress of the punch is: σpc = 240MPa. The stress
Is the compression in the punch satisfactory?
3) From what minimum value of a can we no longer consider punching a
thickness sheet = 4mm?
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Exercice 3 :
Two wooden blocks with a width of L=30 mm, arranged as indicated in the figure, are glued on
a length of h=50 mm.
Collage of 2 blocks
Knowing that the shear strength of the glue is 1 N/mm2calculate the intensity
maximum of the force F applicable.
Exercise 4:
We want to achieve the end-to-end assembly of two flat bars with a width of 180 mm and
of thickness e=8 mm. This assembly is made using a rivet with two cover joints of
width a=180 mm and thickness e=5 mm.
Assembly by Riveting
The maximum effort on the flat bars is F=12. 104The rivets are made of stress steel.
tangential practice τp=70 MPa and diameter d=16 mm.
What is the number of rivets needed for the connection?
2) Compare with a direct assembly without a cover joint the two overlapping sheets.
directly
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3) Determine the maximum tensile stress in flat bars (k=1.6)
Exercise 5:
We consider a tree transmitting rotational movement to a hub by
by means of a key.
Parallel clamping
The cylindrical tree, with a diameter of d=32mm, is made of XC18 steel for which Re=265 Mpa.
The torque transmitted is valued at M=65 Nm.
We propose to determine the length of a parallel key, shape B (flat end), of
Section 10x8, in steel E24 for which τe=108 Mpa.
A safety factor of s=3 is adopted.
The maximum permissible pressure during mating on the flank AB of the key-hub contact is
pmat=30Mpa. Given AB=4 mm. It is assumed that the resultant F of the mechanical actions of
Contact on the side of the key is perpendicular to the contact surface and its support.
is located at a distance of d/2 from the axis of the shaft.
1) Determine the norm of F
2) Based on the condition of no contact on the side of the key, determine the length l
minimal of this one
3) Check the length of the key based on the shear strength condition.
this one.
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