Overview of Metal Forging Rejection Process
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ScribdTranslationsOverview of Metal Forging Rejection Process
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ScribdTranslationsNATIONAL POLYTECHNIC INSTITUTE
SCHOOL OF HIGHER MECHANICAL ENGINEERING AND
ELECTRIC
AZCAPOTZALCO UNIT.
MANUFACTURING ENGINEERING.
Reject
Members:
I. Magdaleno Rivera Luis Armando
II. Reyes Santoyo Luis Eduardo
III. Ríos López Paulina Janeth
IV. Sierra Cristhofer Jovanne
V. Velázquez Blancas Fátima Isela
VI. Zepeda Contreras Miguel Angel
Rejected
• The forging is a metal forming process in which
in the form of an axial symmetry part over a mandrel
mold using a rounded tool or roller.
• This is without chip detachment and allows obtaining
conical, circular or curved pieces, from very small
up to very large, this process can be carried out in a way
manual or mechanical.
Rejected process.
Considerations of the material.
• Inner diameter
• Material thickness
• Corner radio
• Finished.
Types of Rejection
• Conventional rejected
• Rejected from Court
• Rejected tubes
Conventional rejection
• The diameters of the piece can reach up to 6 m.
• Ambient temperature
• Thick pieces or metals with high or low resistance
Ductility requires high temperatures
Rejected by Court
• Jet engine casing and missile nose cones.
• Pieces can be made up to 3 m in diameter.
• Due to the large deformations being managed, this process generates
quite a bit of heat, so fluids based on are required during the course
water.
Rejected pipes
• Cylindrical mandrel
• The tube elongates
• Car and truck wheels, as well as for rocket parts,
missiles and jet engines.
Rejected Powers
The power rejection is
refers to the application of pressure
about the sheet to be folded on the
mandrill due to some effect of an
mechanical ingenuity, particularly
the tools are operated
by hydraulic pistons.
The rejection operation is
it happens when pushing the sheet
through one or more
blunt tools, about the
mandrill; which is found
turning
• The rejected allows the formation of revolution surfaces and, therefore,
hollow bodies made from metal sheet, which can be applied to both
ferrous and non-ferrous. For a long time, wood was used and
bronzes for the production of the mandrel, a type of was used.
simple lathe known as "reject lathe" to rotate the
sheet metal while it was being pushed against the mandrel by the
tool. Currently, the process is carried out using pistons
hydraulics allowing the entire system to be programmed to obtain
more complex revolutionary bodies (CNC machines).
Schematic description
of the rejection process;
right manual, side
left of
power, in the view
superior is appreciated
sensible reduction of
thickness, while in the
inferior thickness
it practically remains the same.
CNC lathe for rejection.
Examples of formation through rejection
Rejected hot
• It is used commercially to shape or form circular plates
gruesas de alguna forma sobre un cuerpo giratorio y estrangular o
close the ends of tubes
Rejected hot
• In both cases, a type of lathe is used to rotate the piece.
quickly. The shaping is done with a blunt pressure tool
the roller that comes into contact with the surface of the rotating piece
and causes the flow of the metal so that it conforms to a mandrel of the
desired form. Once the operation develops, a
considerable heat from friction which helps to maintain the metal
in a plastic state.
Applications of the rejected
• Aluminum rims
• Funnels
• Venturi Tubes or Nozzles
• Pots
• Cylinders
• Any axially symmetric shape
Ventajas y desventajas del rechazado.
Disadvantages
• In this process, only round and conical geometries can be formed.
hemispherical, cylindrical or parabolic.
• Only allows working with high-tenacity materials
• It allows for the manufacturing of a unique piece.
Advantages
• Allows for the creation of thin pieces and saves costs on inputs.
• It is a low-cost manufacturing process compared to the punch and die.
required for deep embedding.