Cost Analysis for Shirt and Pants Production
Cost Analysis for Shirt and Pants Production
PRODUCT QUANTITY
USED
PER UNIT
Shirt 1 m2
Pants 2 m2
Table 1. Materials
The production of the factory is:
PRODUCT QUANTITY
PRODUCED
Shirt 40,000
Pants 30,000
Table 2. Units produced
Labor:
A total cost of $120,000.00 corresponding to 5 employees, where 3 are dedicated to the
shirt manufacturing and 2 to pants manufacturing.
COST CLASSIFICATION
Raw material Direct cost
Labor Direct cost
Industrial warehouse rental Indirect cost
Depreciation of machinery Indirect cost
Factory cleaning expenses Indirect cost
Table 1. Identification of costs
We set the distribution criteria for the CIF among the different sections.
INDIRECT COST ASSIGNMENT CRITERION
Rental % total area occupied
Depreciation of machinery Book value of the machinery
Cleaning % total area occupied
After gathering the information in the company, the following data table is obtained:
INDIRECT COSTS
AMORTIZATION
CLEANING
SECTIONS RENTAL DE
(Surface
(Surface MACHINERY
busy
busy (Book value
m2)
m2) Middle.
Cut 160 300,000.00 160
Assembly 320 150,000.00 320
Packaging 320 75,000.00 320
Purchases 160 37,500.00 160
Sales 320 37,500.00 320
Central administration 320 150,000.00 320
TOTAL 1,600 750,000.00 1,600
SECTIONS TOTAL
AMORTIZATION
RENTAL DE CLEANING
MACHINERY
Cut 2,000.00 6,000.00 3,000.00 11,000.00
Assembly 4,000.00 3,000.00 6,000.00 13,000.00
Packaging 4,000.00 1,500.00 6,000.00 11,500.00
Purchases 2,000.00 750.00 3,000.00 5,750.00
Sales 4,000.00 750.00 6,000.00 10,750.00
Central administration 4,000.00 3,000.00 6,000.00 13,000.00
TOTAL 20,000.00 15,000.00 30,000.00 65,000.00
Table 5. CIF distributed by section
3. Distribute the assigned costs of each section among the different activities
what they do.
The percentage distribution is carried out in each section with its different activities.
We distribute the costs by section of table No. 5, based on the assigned percentage in the
frame No. 6
TOTAL
SECTION ACTIVITY COST
SECTION
Development of models 1,980.00 11,000.00
Cut Fabric dyeing 5,060.00
Screen cut 3,960.00
Sewing 5,980.00 13,000.00
Assembly
Ornaments 7,020.00
Packaging 2,530.00 11,500.00
Packaging
Order shipment 8,970.00
Order to suppliers 1,725.00 5,750.00
Purchases Order reception 2,990.00
Payment to suppliers 1,035.00
Preparation of the catalog 5,590.00 10,750.00
Sales Order Management 4,192.50
Customer billing 967.50
Human Resources Management 3,250.00 13,000.00
Central Administration Accounting 8,190.00
Finance 1,560.00
TOTAL GENERAL 65,000.00
Table No. 7. Costs distributed by activity
AUXILIARY ACTIVITIES
ACTIVITIES Payment to Collection of Management of
AccountingFinance TOTAL
MAIN suppliers clients HR
Development of models - - 325.00 573.30 78.00 976.30
Fabric dyeing - - 243.75 491.40 78.00 813.15
Screenshot - - 325.00 491.40 78.00 894.40
Sewing - - 650.00 327.60 78.00 1,055.60
Ornaments - - 325.00 409.50 78.00 812.50
Packaging - - 243.75 655.20 234.00 1,132.95
Order shipment - - 162.50 1,801.80 78.00 2,042.30
Request to suppliers 1,035.00 - 162.50 982.80 312.00 2,492.30
Order reception - - 162.50 409.50 78.00 650.00
Preparation of the catalog - - 325.00 409.50 78.00 812.50
Order management - 967.50 325.00 1,638.00 390.00 3,320.50
TOTAL 1,035.00 967.50 3,250.00 8,190.00 1,560.00 15,002.50
Table No. 10. Cost of auxiliary activities assigned to main activities
Summarizing the data from table No. 7 and No. 10, according to each main activity
we have:
COSTS
Assigned from
ACTIVITIES Directly
activities TOTAL
MAIN assigned
auxiliaries
Development of models 1,980.00 976.30 2,956.30
Fabric dyeing 5,060.00 813.15 5,873.15
Screen cut 3,960.00 894.40 4,854.40
Sewing 5,980.00 1,055.60 7,035.60
Decorations 7,020.00 812.50 7,832.50
Packaging 2,530.00 1,132.95 3,662.95
Order shipping 8,970.00 2,042.30 11,012.30
Order to suppliers 1,725.00 2,492.30 4,217.30
Order Reception 2,990.00 650.00 3,640.00
Preparation of the catalog 5,590.00 812.50 6,402.50
Order management 4,192.50 3,320.50 7,513.00
TOTAL 49,997.50 15,002.50 65,000.00
Table No. 11. Total cost of main activities
5. Define the cost drivers for each of the main activities and once
established, gathering information in the company (estimated data) to know
how much each production line has needed:
ACTIVITIES
Drivers Shirt Pants TOTAL
MAIN
Model development Nº de nuevos modelos 2 4 6
Fabric dyeing number of fabric batches 2,000 1,000 3,000
Screen cut number of patterns 6 8 14
Sewing nº de patrones 6 8 14
Decorations number of variants 12 20 32
Packaging number of lots 1,500 800 2,300
Order shipment number of orders to customers 200 150 350
Order to suppliers number of orders to supplier 40 60 100
Order receipt number of orders to supplier 40 60 100
Preparation of the catalog number of catalogs 1 1 2
Order Management number of orders to customers 200 150 350
Table No. 12. Inductors by main activity
With the obtained information, we can calculate the cost of each inductor:
6. With all the information obtained from points 1 to 5, we can calculate the cost.
unit price of each product
SHIRT PANTS
TOTAL TOTAL
COST QUANTITY COST QUANTITY
{3} {c}
DIRECT COSTS UNITARY USED UNITARY USED
{1}*{2} {a}*{b}
{1} {2} {a} {b}
$ $
Screen 5.00 40,000 200,000.00 5.00 60,000 300,000.00
Labor 24,000.00 3 72,000.00 24,000.00 2 48,000.00
Distribution of the CIF
of Principal Acts
Development of models 492.72 2 985.43 492.72 4 1,970.87
Fabric dyeing 1.96 2,000 3,915.43 1.96 1,000 1,957.72
Screen cut 346.74 6 2,080.46 346.74 8 2,773.94
Sewing 502.54 6 3,015.26 502.54 8 4,020.34
Decorations 244.77 12 2,937.19 244.77 20 4,895.31
Packaging 1.59 1,500 2,388.88 1.59 800 1,274.07
Shipping of the order 31.46 200 6,292.74 31.46 150 4,719.56
Request to suppliers 42.17 40 1,686.92 42.17 60 2,530.38
Order reception 36.40 40 1,456.00 36.40 60 2,184.00
Preparation of the catalog 3,201.25 1 3,201.25 3,201.25 1 3,201.25
Order management 21.47 200 4,293.14 21.47 150 3,219.86
TOTAL COSTS OF
PRODUCTION 304,252.70 380,747.30
PRODUCTION (units) 40,000.00 30,000.00
UNIT COST 7.61 12.69
Table No. 14. Determination of unit cost by ABC Costing System
Result 631,436.82