PumpSaver® Hose Assembly Guide
PumpSaver® Hose Assembly Guide
It is recommended to utilize lap joint flanges or pipe unions to minimize twisting during installation when aligning flange bolts. This approach can help avoid torque on the braided metal hose assembly .
During transport, braided metal hose assemblies should be handled with care to prevent bending, deflecting, sagging, or extending beyond their rated capabilities. Ensuring they are securely supported and not subjected to excessive stresses is key to maintaining their integrity .
During maintenance, braided metal hose assemblies should be inspected for signs of external damage such as frayed or broken braid wires. It is also essential to check the hose itself for any visible damage. Any detected damage should prompt replacement of the assembly .
Using the correct geometric configuration in braided metal hose assemblies is important to prevent over-bending and avoid sharp bends, especially near end fittings. Correct configurations help distribute stress evenly, extend the lifespan of the hose, and prevent damage from excessive strain .
Improper installation can lead to unexpected thermal axial motion during system shutdown, potentially causing compression or misalignment of the hose assembly. Such motion can lead to failure or reduced performance of the system, highlighting the importance of correct and precise installation .
A piping system using braided metal hoses should be properly anchored and/or guided to prevent sagging. It is critical to support the piping adequately to avoid excessive weight, which could compress the hose and relax the braid tension, affecting its functionality and lifespan .
Verifying the chemical compatibility of the corrugated metal hose alloy with the media is important to prevent chemical reactions that could degrade the hose material. Incompatible materials could cause corrosion, weakening the hose and leading to failures .
To ensure the integrity of welds when installing bronze connectors with copper female sweat ends, it is crucial to keep the factory welds cool. Using as little heat as possible during installation will protect the existing factory welds and maintain the pressure capability of the assembly .
Preventing repetitive bending of a hose assembly at a smaller radius than specified is essential because it leads to early hose failure. Such over-bending can cause excessive stress and strain on the hose, potentially compromising its structural integrity .
Exceeding the recommended maximum system test pressure, which must not be more than 150% of the maximum rated working pressure, can lead to premature failure of the hose assembly. It might compromise the assembly's ability to withstand pressure and result in potential leaks or damage .