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PumpSaver® Hose Assembly Guide

This document provides installation and maintenance instructions for PumpSaver® braided metal hose assemblies. Key installation guidelines include avoiding torque, ensuring chemical compatibility, and preventing over bending, while maintenance involves routine inspections for damage. Proper handling and installation practices are emphasized to ensure the longevity and effectiveness of the hose assemblies.

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Prakashraja M
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0% found this document useful (0 votes)
11 views1 page

PumpSaver® Hose Assembly Guide

This document provides installation and maintenance instructions for PumpSaver® braided metal hose assemblies. Key installation guidelines include avoiding torque, ensuring chemical compatibility, and preventing over bending, while maintenance involves routine inspections for damage. Proper handling and installation practices are emphasized to ensure the longevity and effectiveness of the hose assemblies.

Uploaded by

Prakashraja M
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

4560 BUCKLEY ROAD • LIVERPOOL, NY USA 13088

315.437.1611 • FAX 315.437.1903 • EMAIL:


FLEXHOSE@[Link]
Installation and Maintenance Instructions
for PumpSaver® braided metal hose assemblies

Installation
1. Avoid torque. Do not twist the hose assembly during 9. Check system pressure and temperature and do not exceed
installation when aligning the bolt holes in a flange or in recommended performance limits. Operation beyond design limits
making up pipe threads. The utilization of lap joint flanges will result in premature failure.
or pipe unions will minimize this condition. 10. The corrugated metal hose alloy must be chemically compatible
2. To install a thread end braided metal hose assembly unions with the media in the piping system. If in doubt as to suitability,
must be used. Do not place wrenches on the braided portion refer to a Chemical Resistance Data table or contact Flex-Hose Co.
or the collar of the braided metal hose assembly. Use care for guidance.
not to torque the braided metal hose assembly while 11. The flanges on a concentric increasing braided metal hose
tightening the union. It is recommended that two wrenches assembly have the bolt holes straddling the hose centerline. The
be used in making the union connection; one to prevent the mating flanges should also straddle the centerline to avoid torque
hose from twisting and the other to tighten the coupling. on the braided metal hose assembly.
3. Install the braided metal hose assembly with neutral face-to- 12. When installing weld end, or sweat end, braided metal hose
face dimension as shown on the submittal drawing. Do not assemblies, or when welding in the area of a braided metal hose
install a braided metal hose assembly compressed (bagged assembly, extreme care is necessary to ensure no weld spatter
braid). The corrugated inner hose contains the fluid, the comes in contact with the braided hose sections.
braid is designed to take the stress of system pressurization 13. When installing bronze connectors with copper female sweat ends
and contain the core. it is critical that the factory welds be kept cool. Protect the factory
4. If the braided metal hose assembly must be installed with an welds and use as little heat as possible during installation so as not
initial offset then the maximum allowable movement is to compromise the existing factory welds and the pressure
reduced by the amount of the initial deflection. capability of the assembly.
5. Avoid over bending. The repetitive bending of a hose 14. Press fit fittings require the mating tube to be square and burr free.
assembly to a radius smaller than the radius specified will Do not use oils or lubricants and only use the fitting manufacturers
result in early hose failure. Always provide sufficient length pre-lubricated sealing elements. Do not mix press fit fittings from
to prevent over bending and to eliminate strain on the hose different manufacturers. Always use the fitting manufacturer’s
assembly. Utilize sound geometric configurations that avoid instructions for proper pressing and testing.
sharp bends, especially near the end fittings of the assembly. 15. A piping system, which utilizes braided metal hose to absorb
6. Verify that the movements of the system are within the movement, must be properly anchored and/or guided. Always
design parameters of the braided metal hose assembly being support the piping to prevent excessive weight from compressing
installed. the hose and relaxing the braid tension.
7. Prevent out-of-plane flexing in an installation. Always 16. Use care when handling the braided metal hose assembly during
install the hose assembly so that the flexing takes place in transportation, storage, and installation. The braided hose sections
only one plane - - this being the plane in which the bending must not be allowed to bend, deflect, sag, or otherwise extend
occurs. beyond their rated capabilities.
8. The maximum system test pressure must not exceed 150% 17. The shipping sticks, on flanged units, are to keep the braided metal
of the maximum rated working pressure as shown on the hose assembly in its neutral end-to-end dimension during shipping
submittal drawing. and installation. After installation, the shipping sticks should be
removed.

Maintenance
1. The braided metal hose assembly should be inspected during 2. During system shutdown braided metal hose assembly should be
routine maintenance to ensure there are no signs of external examined to verify no thermal axial motion has occurred
damage. Inspect for frayed or broken braid wires. Also causing compression of the assembly.
inspect to ensure there is no damage to the hose. In the
event that such damage is found, the braided metal hose
assembly should be replaced.

A world of difference in critical piping connections since 1968. TM

Common questions

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It is recommended to utilize lap joint flanges or pipe unions to minimize twisting during installation when aligning flange bolts. This approach can help avoid torque on the braided metal hose assembly .

During transport, braided metal hose assemblies should be handled with care to prevent bending, deflecting, sagging, or extending beyond their rated capabilities. Ensuring they are securely supported and not subjected to excessive stresses is key to maintaining their integrity .

During maintenance, braided metal hose assemblies should be inspected for signs of external damage such as frayed or broken braid wires. It is also essential to check the hose itself for any visible damage. Any detected damage should prompt replacement of the assembly .

Using the correct geometric configuration in braided metal hose assemblies is important to prevent over-bending and avoid sharp bends, especially near end fittings. Correct configurations help distribute stress evenly, extend the lifespan of the hose, and prevent damage from excessive strain .

Improper installation can lead to unexpected thermal axial motion during system shutdown, potentially causing compression or misalignment of the hose assembly. Such motion can lead to failure or reduced performance of the system, highlighting the importance of correct and precise installation .

A piping system using braided metal hoses should be properly anchored and/or guided to prevent sagging. It is critical to support the piping adequately to avoid excessive weight, which could compress the hose and relax the braid tension, affecting its functionality and lifespan .

Verifying the chemical compatibility of the corrugated metal hose alloy with the media is important to prevent chemical reactions that could degrade the hose material. Incompatible materials could cause corrosion, weakening the hose and leading to failures .

To ensure the integrity of welds when installing bronze connectors with copper female sweat ends, it is crucial to keep the factory welds cool. Using as little heat as possible during installation will protect the existing factory welds and maintain the pressure capability of the assembly .

Preventing repetitive bending of a hose assembly at a smaller radius than specified is essential because it leads to early hose failure. Such over-bending can cause excessive stress and strain on the hose, potentially compromising its structural integrity .

Exceeding the recommended maximum system test pressure, which must not be more than 150% of the maximum rated working pressure, can lead to premature failure of the hose assembly. It might compromise the assembly's ability to withstand pressure and result in potential leaks or damage .

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