Robot Controller Switches and Keys Guide
Robot Controller Switches and Keys Guide
In this chapter, the functions of the operation switches and keys provided on the
robot controller will be described.
2.1 Controller
OPERATION BOX
CIRCUIT BREAKER
TEACH PENDANT
Circuit breaker
This turns the power of the controller ON and OFF.
Teach pendant
The teach pendant has the keys and buttons to perform teaching, file operation, various
condition settings, etc.
Operation Box
Buttons for performing the minimum required operations such as motor power ON,
automatic operation start and stop, emergency stop, and switching between the teach and
playback modes are provided.
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2.1 Controller
OPERATION
PANEL
CIRCUIT BREAKER
TEACH PENDANT
Circuit breaker
This turns the power of the controller ON and OFF.
Teach pendant
The teach pendant has the keys and buttons to perform teaching, file operation, various
condition settings, etc.
Operation Panel
Buttons for performing the minimum required operations such as motor power ON,
automatic operation start and stop, emergency stop, and switching between the teach and
playback modes are provided.
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2.2 operation box
(E)
(A) (D)
(B) (C)
This is used to set the motor power to ON. When it is set to ON, the robot is
(A) [MOTOR ON BUTTON]
readied for operation.
(B) [START BUTTON] In the playback mode, this starts the program which has been specified.
(C) [STOP BUTTON] In the playback mode, this stops the program which is in the start status.
This is used to select the mode. The teach or playback mode can be selected.
(D) [MODE SELECT SWITCH] This switch is used in combination with the teach pendent “TP selector
switch.”
When this is pressed, the robot is set to emergency stop. Emergency stop is
[EMERGENCY STOP performed by pressing the switch on the control box or on the teach pendant.
(E)
BUTTON] To release emergency stop, turn the button clockwise. (The button will then
return to its original position.)
2-3
2.3 Operation panel
This is used to set the motor power to ON. When it is set to ON, the robot is
(A) [MOTOR ON BUTTON]
readied for operation.
(B) [START BUTTON] In the playback mode, this starts the program which has been specified.
(C) [STOP BUTTON] In the playback mode, this stops the program which is in the start status.
This is used to select the mode. The teach or playback mode can be selected.
(D) [MODE SELECT SWITCH] This switch is used in combination with the teach pendent “TP selector
switch”.
When this is pressed, the robot is set to emergency stop. Emergency stop is
performed by pressing the switch on the operation panel or on the teach
[EMERGENCY STOP pendant.
(E)
BUTTON]
To release emergency stop, turn the button clockwise. (The button will then
return to its original position.)
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2.4 Teach pendant
Be sure to follow the cautions below for the USB port (see fig. 2.4.2).
TP Selector Emergency
switch stop button
Touch panel
LCD screen
Jog dial
Operation
keys
The design of the operation keys shown in Fig. 2.4.1 may be slightly different to
those on the actual teach pendant.
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2.4 Teach pendant
USB Cap
Enable switch
USB Port
(B)
(C)
(A)
Directly after power to the controller is switched on, all of the LEDs light for
approximately 0.5 seconds to check they are operating normally, and then switch
off. After this, they operate as shown in Table 2.4.1.
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2.4 Teach pendant
2-7
2.4 Teach pendant
MECHANISM SELECTION
When a multiple number of mechanisms are
connected to the system, the mechanism to be
[UNIT/MECHANISM] operated manually is selected.
UNIT SELECTION
When a multiple number of units are defined in the
system, the unit to be operated is selected.
This key is used by a system in which a multiple
number of mechanisms are connected, and it has
the following functions.
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2.4 Teach pendant
PLAYBACK STOP
The program being played back is stopped. (This
has the same function as the stop button.)
No function
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2.4 Teach pendant
No function
CHECK GO / BACK
When these are pressed together with the [ENABLE
[CHECK GO] SWITCH], the check go or check back operation is
[CHECK BACK] performed.
Normally, the robot is stopped at each recorded
position (step). It is also possible to move the robot
continuously.
Use [STOP/CONTINUOUS] to select step or
continuous.
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2.4 Teach pendant
No function
No function
[CLAMP ARC] When the spot welding application is used
No function
[MOD Position]
The position stored in the movement command now
selected is changed to the current robot position.
Press this for help concerning an operation or
[HELP] function.
The built-in tutorial function (help function) is called.
No function
[DEL]
The step now selected (movement command or
function command) is deleted.
This clears the input or returns the setting screen to
its original status. It also enables R codes (short-cut
[RESET/R]
codes) to be input. The function that is to be used
can be called immediately by inputting an R code.
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2.4 Teach pendant
2-12
2.4 Teach pendant
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2.4 Teach pendant
Numerical input
Numbers (0 to 9, decimal point) are input.
“+” is input.
“-” is input.
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2.4 Teach pendant
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2.4 Teach pendant
1 2 3 4 5
6
10
7
9
Fig. 2.4.4 Configuration of display screen
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2.4 Teach pendant
Check speed
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2.4 Teach pendant
Not all of the optional functions are listed in the above table.
For details on any of the icons not described in the table, refer to the operating instructions for the optional functions
concerned.
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2.4 Teach pendant
The initial allocation of the f keys differs according to the application. For details
on the initial allocation, see the sections in chapter 8 and beyond in this
instruction manual that correspond to the application that will be used.
f1
f3
f4
f5
f6
Normally, a function is selected by pressing one of the f1~f12 icons on its own. However, in some
cases the key must be pressed together with [ENABLE].
When [ENABLE]
is pressed, the
display changes.
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2.4 Teach pendant
f1 f7
f2 f8
f3 f9
f4 f10
f5 f11
f6 f12
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2.4 Teach pendant
The icon shown below is displayed in the status icon display if the touch panel is
locked by the touch panel lock function.
The following message is displayed if the touch panel is touched in this case.
The touch panel is automatically unlocked if the operation keys or jog dial are
used.
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2.4 Teach pendant
3 Select the item using [ENABLE] + [Left/Right] to enable or disable touch panel
operation.
>> To change other settings items, use [Up/Down] to move the cursor to the item you
want to change. Settings are as follows.
Item Details
Select “Enable” to enable use of the touch panel or “Disable” to
Use of touch screen
disable use.
Select “Enabled” to use the touch panel lock function or
Touch screen lock
“Disabled” not to use it.
Non-operate time Set the period of non-use after which the touch panel is locked.
Select “Enable” to display a message if the touch panel is
Warning at touch ope. touched while locked. Select “Disabled” not to display this
message.
Touch panel operation cannot be disabled if the “Method of alternative key input of
F-key.” in <Constant Setting> - [7 f-keys] – [9 Alternative F-key operation] is set to
“Method of inputting key none.”
The touch panel can also be enabled/disabled from the shortcut R970.
For details on shortcut operations, see “Chapter 7 Useful Functions.”
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2.4 Teach pendant
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2.4 Teach pendant
Overwrites.
1) For details, see “3.4.3 Moving the robot with the [JOG DIAL].”
2) For details, see “Chapter 8 Basic Operations for Arc Welding.”
The only function that can be allocated in playback mode is wire inching/retracting.
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2.4 Teach pendant
1 When robot program monitor is selected in teach mode, hold down [Shift] and
press the [JOG DIAL].
>> A [JOG DIAL] function allocation dialog such as the one shown below is displayed.
2 Rotate the [JOG DIAL] to select the desired icon (from record/overw rite/position
correction/interpolation/coordinates/insert/manual operation), and either press the
push button, or touch the icon.
>> The selected function is allocated, and the icon is displayed in the “Variable status
display area.”
When switching modes, such as from the teach mode to playback mode, the
function allocated to the [JOG DIAL] is automatically disenabled.
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2.5 To input characters
To select characters
Select characters using one of the following methods.
Select the characters using the up, down, left and right keys, and press [Enter] or
f11 <Enter>.
Touch the characters that you want to enter on the screen.
To input a space
Press f4 or f10 <Blank>.
To delete a character
Move the cursor to the right of the character to be deleted, and press f5 <BS>.
The character to the left of the cursor is now deleted.
2 To record the characters which have been input, press f12 <Complete>.
>> The characters are recorded, and operation returns to the original screen.
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2.5 To input characters
1 Alphanumerics and half-size symbols can be input in the initial start status of the
soft keyboard.
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2.5 To input characters
NOTE
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