Backpack Factory Layout and Production Plan
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ScribdTranslationsBackpack Factory Layout and Production Plan
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Yesenia Andrea
FACTORY OF Obregón Torrez
2008-23457
BACKPACKS 2. Vince Edwards
Chavarría Solano
2008.23118
Manufacturing and production of standard backpacks or
Group:
simple, with an external bag and a reservoir for 5M1-MECHANICS
internal pencils, comfortable arms and high durability
durability, among its characteristics, the following stands out
embroidery, to the customer's taste.
General Theme:
Backpack Factory.
Delimited Topic:
Design of a systematic layout for a backpack factory.
General Objective:
Evaluate product entries, quantity, itinerary, support services
and time.
Specific Objective:
Determine the manufacturing time for 2,000 backpacks.
Consider the use of better machinery for the different processes.
Analyze the support services.
Estimate the amount of raw material needed for production
2,000 backpacks.
Introduction
Cordura, a derivative of polyamide, is the most widely used material today.
in a day for the construction of backpacks, as it is equipped with a
excellent ratio of weight and resistance to abrasion and tearing, a design
traditional, use of new materials in the manufacture of our
products, the original union of aesthetics with functionality and
comfort.
The manufacturing process is simple and for this work there are
the following machinery:
Two industrial double needle sewing machines.
Five industrial single-needle sewing machines.
Five mechanical single-needle sewing machines.
An electric manual fabric cutter.
Production is maintained throughout the year, but demand increases during the
months of August and April, with a maximum production of 2,000 units.
Background:
The backpack has its origins in prehistory, when man needed to transport
your belongings on your back. Over time, this item has evolved with the
need to transport more and heavy objects. Wars have been great
drivers of its development, both in design and materials.
There are various models of backpacks, depending on the specific objective: climbing,
hiking, travel, military, and baby carriers, to name a few. There are also
hydration backpacks, which are specially made for
carry a water reservoir inside them. They also have a hose that
It passes over the shoulder; this way, the person carrying the backpack can easily hydrate.
Budget for the Production of 2,000 backpacks per month
I. RAW MATERIAL
1 inch synthetic tape roll (100 yards), to make 70 backpacks C$ 130.00
100 yards – 70 backpacks
X 2,000 backpacks
X = 2,857.14 ≈ 2,858 yards.
Costo= C$ 3,715.4
2. Zipper roll (50 yards), cost per roll C$ 450.00
200 yards –135 backpacks
X 2,000 backpacks
X=2,962.96 ≈ 2,963 yards
Cost = C$ 26,667 for zipper roll.
3. Zipper head (3 heads per backpack).
Cost per unit: C$ 0.50,
2,000 backpacks need 6,000 heads
Costo= C$ 3,000.00
4. Buckles (Two buckles per backpack).
Cost per unit: C$ 1.3
2,000 backpacks use 4,000 buckles.
Costo= C$ 5,200.00
5. Embroidery
Costo por unidad: C$ 18.00
Costo= C$ 36,000.00
6 spools of thread for 70 backpacks C$ 85.00 per unit.
2 Cones - 70 backpacks
X 2000 backpacks
X = 57.14 ≈ 58 Cones.
Costo= C$ 4,930.00
7. Two spools of thread to make 70 backpacks C$ 85.00 per unit.
2 Cones - 70 Backpacks
X 2000 backpacks
X = 57.14 ≈ 58 Cones.
Costo= C$ 4,930.00
Arm sponge, one yard is needed for 20 backpacks.
Cost of the sponge: C$ 60.00 per yard
1 yard – 20 backpacks
X 2000 backpacks
X = 100 yards of sponge.
Costo= C$ 6,000.00
Internal bag
One yard, 50 compartments
Cost: C$ 50.00 per yard
1 yard - 50 backpacks
X 2000 backpacks
X = 40 yards of fabric.
Costo= C$ 2,000.00
10. Fabric for backpacks
Cost per yard: C$50.00
1 yard - 2 backpacks
X 2000 backpacks
X= 1,000 yards of fabric.
Costo= C$50,000.00
II. LABOR
11. Labor (Cutting).
Total cost of a piece: C$ 0.50.
Costo= C$ 4,000.00
12. Labor (Assembly).
Assembly cost per unit: C$8.00
Cost = C$ 16,000.00
$ 6,813.16
III. PURCHASE OF MACHINERY
Costs
2 industrial double needle sewing machines……………………. $ 5,000.00
2. Five industrial single needle sewing machines………………... $10,000.00
3. Five simple mechanical sewing machines…………………$ 4,000.00
4. An electric manual fabric cutter……………………………... $1,200.00
13. TOTAL COSTS= $ 27,013.16
14. FLOWCHART
The flowchart was created with the following criteria:
The diagram consists of 21 operations, 8 storages, 5 delays, 9 transports, and one inspection.
Two workers will work from Monday to Friday from 8:00 AM to 5:00 PM and Saturdays from 8:00 AM to 12:00 PM.
The weekly production of backpacks will be 125 units.