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Rework Control Procedure Document

This document outlines the procedure for handling non-conforming products, including rework, reprocessing, and disposal. It specifies the responsibilities of the QA Head, the process for inspecting and managing rejected materials, and the documentation required for record-keeping. The procedure emphasizes the importance of training personnel and maintaining inspection records for quality assurance.

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Satish Dattana
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7 views2 pages

Rework Control Procedure Document

This document outlines the procedure for handling non-conforming products, including rework, reprocessing, and disposal. It specifies the responsibilities of the QA Head, the process for inspecting and managing rejected materials, and the documentation required for record-keeping. The procedure emphasizes the importance of training personnel and maintaining inspection records for quality assurance.

Uploaded by

Satish Dattana
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

QUALITY DOCUMENT No.

DI/PR/QA/06
PROCEDURE PAGE No. 1 of 2
REVISION No. 00
REWORK CONTROL ISSUE DATE 01-10-2023

1 PURPOSE:
To define the procedure for Rework, Reprocessing & Disposal of non-conforming products.

2 SCOPE:
This procedure applies to all products, which are not complying the product specification.
Generally master components don’t do rework in special case if required that procedure will be
followed after top management approval.

3 DEFINITIONS:
RI - Receiving Inspection,
RM – Raw Material (sheet, forging, tubes, bars), BOP – Bought Out Parts,
DOL - Direct On Line,
RI Std – Receiving Inspection Standard, DN – Deviation Note,
Cr – Critical, Mj – Major,
NC – Non – Conformance, PAR- Problem Analysis Report

4 RESPONSIBILITY (PROCESS OWNER):


 QA Head is overall responsible for the implementation of this procedure
 QA Head is authorized for recommending release of non – conforming products.

5 PROCESS INPUT
Reject material received
(Inhouse /supplier)

Inspect the rejected If rework not


material & find the possible
cause and result
monitoring

Scrape the
If rework possible material

Shift material to rework


place

Give training to manpower Quality


how to do rework Person

COPY No. FORMAT No.

PREPARED BY APPROVED BY ISSUED BY CONTROL STATUS ISSUED TO DI/FM/SC/02


QUALITY DOCUMENT No. DI/PR/QA/06
PROCEDURE PAGE No. 2 of 2
REVISION No. 00
REWORK CONTROL ISSUE DATE 01-10-2023

Do rework

100 % inspection & mark


the part maintain the NG
inspection records

Scrape
OK

If the material is
customer return,
than we send the
Send to FG material to customer
store separately with any
note or slip
7. RECORDS:

Sr. RETENTIO DISPOSAL AUTHORITY


No.
TITLE OF DOCUMENT FORMAT No.
N PERIOD METHOD FOR DISPOSAL
Scrap through
1 Rework control sheet DI/FM/QA/40 One Year
shredder
Assistant QA
Scrap through
2 Line rejection record DI/FM/QA/42 One Year
shredder
Assistant QA
Process Setting Approval Scrap through
3 DI/FM/QA/08 One Year Assistant QA
Report shredder
Scrap through
4 DAILY SEGG /REWORK / DETAIL DI/FM/PD/07 One Year
shredder
Assistant QA
Scrap through
5 Rework cost calculation sheet DI/FM/PD/06 One Year
shredder
Assistant QA
Scrap through
6 Patrol Inspection Report. DI/FM/QA/09 One Year
shredder
Assistant QA
Identification Tag for Rework
7 DI/FM/QA/16 Update -------- -------
material (yellow)

COPY No. FORMAT No.

PREPARED BY APPROVED BY ISSUED BY CONTROL STATUS ISSUED TO DI/FM/SC/02

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