Multipoint Injection System for Ford Pampa
Multipoint Injection System for Ford Pampa
Since the creation of the first internal combustion engine, the evolution of this
it is important, from improving performance to reducing toxic emissions,
During the last two decades of the 19th century, they began to be used
forced evaporation or saturation carburetors, as well as of
immersion or bubbling and mixed in internal combustion engines. The
the inconvenience they all had was that they weighed too much and were
very cumbersome, as they consisted of a container and several tubes.
In addition, they were unable to supply the mixture in a homogeneous manner and
narrow that generates the necessary depression to draw in the fuel that
later will enter into thecylindersmixed with air. The third piece is
Sprayer: this is responsible for delivering the fuel to the depressed area of the
the diffuser and its flow depends on the value of the depression and the diameter. It consists of
Its main failures of this mechanism would come from factors in our
average, such as: The quality of gasoline, it is already known that in Bolivia the quality is
low, from the octane rating to the impurities it brings, the carburetor is
prone to getting stuck as it has millimetric measurements. Another common failure and
For those situations, the vehicle must spend time in the workshop to correct
these flaws. This project proposes the study and adaptation of a
multipoint injection system for engines currently in operation at
carburetor. Currently, there are kits that replace the carburetor with the
injection, the big difference with what is proposed in this project is that those
kits are single-point injection and in terms of performance, it does not improve.
a lot, since the fuel/air mixture is lost along the way to the
cylinders, and apart from that, the kit is designed in a more universal way
then it is not optimized for proper functioning. The system of
multi-point injection is more modern and the main difference with the system
monopoint means that it consists of one injector per cylinder, generally it
they are located in the intake manifold a few centimeters from the mouth of the
combustion chamber.
1.2. Background
In this work, a similar job to the one proposed is achieved, it is studied and it
implement a system that the vehicle does not originally have.
Vehicle: A device with or without an engine that moves over the ground, in the water, or in the air.
It is used to transport things or people, especially the motor one that travels on land.
(Oxford, 2020)
(Oxford, 2020)
Injector: Injectors are components that are part of the injection system, a
key element for the proper functioning of your car. These parts are
They are responsible for supplying each cylinder with the exact fuel at the precise moment.
(VW Mexico, 2023)
Engine Control Unit (ECU): ECU is the acronym for Engine Control Unit,
It is the central computer of our car, which receives, analyzes, and sends information.
to the different sensors and controllers located in the vehicle. It could be said that it is
the brain of the vehicle and "knows" everything that happens in the engine.([Link])
EFI: EFI is the acronym for Electronic Fuel Injection which in Spanish would be
‘electronic fuel injection’ Basically, it is a system that consists of a
ECU, sensors and actuators responsible for dosing the fuel through
injectors
mandatory adaptation of another carburetor from a more common model with the
end of being able to obtain spare parts.
1.4.1. Problem Identification
1.5. Objectives
1.5.1. General objective
1.6. Justification
Taking into account the costs associated with high fuel consumption,
short time maintenance, repairs, and search for spare parts, the
The carburetion system is not suitable for users, already with the implementation
from an electronic injection system considerably reduces all of the
mentioned costs.
Technical information
Mathematical models
Performance tests
It will not only include plans but also manufacturing based on an analysis.
structural and design calculations.
Iconographic.
Iconography is a unique language with its own personality. The phrase
popular 'a picture is worth a thousand words' is a principle outside of
discussion in the didactics of social sciences. Hence, communication and the
iconographic language plays an absolutely central role in teaching and
learning of the area. (Iconography, 2019)
They are the means that facilitate learning by transmitting visual information in
digital form. When in digital form, they can be transported with
quite easily. There is a variety of fixed media to project them such as:
Slides
Bibliographic
Functions:
Facilitates the search for suggestive information and the selection of a framework
theoretical.
Field research
The study and execution period will take place within the established time.
according to the calendar of the undergraduate seminar subject.
Gasoline engines:
Automotive electricity:
The subject helps us study and understand the electrical system that entails the
fuel injection system.
Automobile systems:
Electronic injection:
Fluid mechanics:
1.9.4. Contribution
The project is focused on users who are interested in improving the performance of a
vehicle of these characteristics with limited availability of spare parts, moreover
reduce costs in a possible engine change option. When we refer to
performance, this means it will improve:
Fuel consumption: for example, a two-barrel Weber carburetor
(instalado originalmente) realiza un consumo de 25Km/Galón o 6,6 Km/Litro. En
change, an injection system of an engine with characteristics similar to the
studied has a performance of between 8 to 15 km/L, having a significant
fuel savings.
Power and reaction of the engine: It is known that a carbureted engine does not take advantage of
to the maximum the air/fuel mixture, due to losses along the way
from the throttle valve to the combustion chamber of each cylinder, with the
Injector adaptation will be much more beneficial because each injector
it will be positioned in the intake manifold, but a few centimeters from the
combustion chamber achieving a faster reaction at the moment of the cycle
of admission.
Reduce CO2 emissions into the environment: For an engine with a system of
Carburetor feeding achieved a stoichiometric mixture, it must have
a fuel/air ratio of 14.7 grams of air per 1 gram of fuel
combustible. To achieve that relationship, the carburetor must be calibrated, but for
to achieve that, factors such as atmospheric pressure must be taken into account, that means
that the carburetor must be calibrated in case of travel or in the case of La Paz that
it has a difference in atmospheric pressure with the city of El Alto.
In addition, the working temperature has an effect, for example, in the mornings when
the carburetor is cold, there is a rich mixture of gasoline translated into gases
NOx, (nitrogen oxides) which are hydrocarbons that did not manage to be
combusted in the combustion chamber and were expelled through the tube of
escape.
CHAPTER II
THEORETICAL FRAMEWORK
2.1. Internal combustion engine
• Block
That is, the piece that provides the structure and shape of the entire propeller.
At its bottom, it has another engine component, the crankcase, where it
"It houses the oil that lubricates all the elements" (Guzman, 2018)
• Butt
The cylinder head is known as the engine cover or engine head, it consists of
from a block of metal, generally cast iron or aluminum alloy, that
seal the top part of the cylinders of a combustion engine thus preventing
there are compression losses" (Acebes, 2017)
Illustration 2: Butt
• Crankshaft
The crankshaft is the element that synchronizes all the movements of the
different pistons, ensuring a constant power generation.
(Guzman, the engine block, 2018)
Illustration 3: Crankshaft
The pistons, designed to change the volume in the center of the cylinders,
create a void to contain the mixture of wind and fuel and then it
they compress to trigger its detonation. Its displacement is what
finally moves the transport" (Guzman, the engine block, 2018)
• Combustion chamber
• First time or admission: The intake valves will be open and the
the piston will move from top dead center (TDC) to bottom dead center.
inferior (PMI) creating an internal depression that allows air to enter
exterior. Theoretically, the crankshaft made a 180-degree turn, and the valves
they are closed
• Fourth time or escape: The piston travels from TDC to BDC with the valves.
of open escapes expelling all the waste created by the expansion, and
thus the cycle ends to immediately start another.
fuel.
• The pump: The gasoline goes from the tank to a narrow and long tube.
called sprayer, more commonly known as gicleur. This little tube
the chamber and the air duct communicate, the place where the mixture is formed
carbureted or air/gasoline mixture.
• The diffuser: It is a narrow area of the tube through which the air passes to make
the mixture. It can be said that the diffuser is the application of the“effect
Venturi”This is based on the following principle: "Every current of air that
"a hole creates a suction effect." The gasoline that must pass.
to achieve the optimal ratio is regulated by the diffuser. (HOW-
WORKS, 2018
The electronic injection collects information about the engine's status through
the sensors. The information received is processed by the ECU (for the initials
in motor control unit) and commands the actuators a function
specific.
To achieve the stoichiometric mixture of 14:7 (14 parts of air for one of
fuel), it is essential to know: the amount of air that enters, the
engine temperature, if the engine is running, if the vehicle is stopped or in
movement, the vacuum of the intake manifold, etc. For each of these
tasks considered a sensor that informs the ECU of the engine status. Also
For each action that the ECU must perform, an actuator was designed to carry it out.
such task. For example: the stepper motor, or the idle valve that regulates the
slow march according to the engine temperature, if the air conditioning is running
conditioned or not.
Illustration 7: sensors and actuators
2.2.4 Sensors
• Oxygen probe: measures the difference in oxygen between the inside of the tube
escape and the exterior, this difference generates a current voltage between zero and
one volt. Thus, the greater the difference in oxygen, the greater the voltage; the lesser
difference, lower voltage. When the voltage is low (lean mixture) the ECU
it delivers more fuel achieving a high voltage (rich mixture). This way, a
closed loop between the sensor and the ECU with an oscillation between rich and lean
as in the following diagram.
• Butterfly position: this sensor is called TPS (for its initials in English)
throttle position sensor), is responsible for measuring the position of the throttle
strangler. This way we know the amount of air that enters the
motor.
This sensor has one or two carbon resistors with a slider that moves along them.
when we press the accelerator, it copies the position of the throttle and varies the
output voltage across the resistor. In this way, the ECU calculates the air mass
that enters the engine by comparing this data with that of other sensors, also
use this signal to vary the ignition timing as needed,
avoiding the centrifugal and vacuum systems that the distributors had
ancient.
• Crankshaft position: it is located in the crankshaft, inside the crankcase, in the
flywheel of the engine or in the pulley, facing a tone wheel. It is a wheel
toothed that has a double tooth or longer. This sensor is made up of a
magnet and a coil, when the teeth pass in front of the sensor it generates pulses of
current identified by the ECU, that longer tooth generates a different pulse
to establish the position of the engine and inject the fuel at the moment
just.
• Engine temperature sensor: this sensor is usually located nearby
of the thermostat on the cylinder head. It has a resistance that varies by the
engine temperature and in this way the ECU calculates the necessary fuel
for each situation, replacing the old primer for cold starts.
A similar sensor is also used for the air temperature that enters the
motor
• Intake manifold pressure: when the engine is idling, the pistons
they breathe air, which the butterfly does not allow to enter. In this way, it is maintained the
motor regulating, but a vacuum is generated that varies its intensity when
we accelerate. These variations are detected by the MAP sensor (for its initials in
English Manifold Absolute Pressure), which returns through a resistor
a voltage different from that sent by the ECU. This data is used to calculate a
additional fuel injection during sudden acceleration, and assistance with calculation
of the air mass. Normally, this sensor has the incorporated sensor of
air temperature. (Silver)
2.2.6. Actuators
2.3. Combustion
It relates to the amount of work done per unit of time. In the case of
In cars, the power produced by the engine can be calculated.
multiplying the torque by the angular velocity. The torque is the force
developed in rotation and reaches its maximum value at a regime
determined, and from this, it decreases as performance drops
volumetric and mechanical, due to the losses caused by friction. (hello
Car, 2022
2.4.2 Dynamometer
The Prony Brake is the earliest form of the dynamometer and was invented by
Gaspard de Prony in 1828. Over the next 90 years, other forms of
dyno would surface, including one in 1838 that was in the shape of
a railroad car and the traction power of locomotives is measured (this
the device was invented by the father of the computer, Charles Babbage).
The dynamometers used today seem to be the one created in 1931 by Martin and
Anthony Winther, what is called the Foucault current dynamometer
Illustration 8 Dynamometer
2.5 Caudal
Q=V/t
Where:
Q It is flow
V Volume
t Time.
The volume of a cylinder is calculated by multiplying the area of the circular base.
for the height of the cylinder. Therefore, the volume of a cylinder is equal to pi
by the square of the radius of the base times the height of the cylinder.
V = π* 2*h
Where:
V It is volume
Π It is Pi
r Es Radio
h It is height
Donaire, D. L. (2021). Combustion chambers: what they are for and types. current motor.
A carburetor system prepares the air-fuel mixture by utilizing a mechanical device that mixes fuel with air before sending it to the combustion chamber. This system often results in fuel mixture inconsistencies due to factors like temperature variations and mechanical wear, leading to either rich or lean mixtures that are not optimal . In contrast, an Electronic Fuel Injection (EFI) system uses sensors and an Engine Control Unit (ECU) to precisely control the air-fuel ratio by direct injection into the cylinders. EFI systems maintain a stoichiometric mixture (14.7 parts air to 1 part fuel) more efficiently than carburetors, allowing for better fuel economy and reduced emissions . The EFI system adjusts in real-time to changes in engine conditions, providing higher combustion efficiency and resulting in improved engine performance and lower CO2 emissions .
The implementation of an electronic injection system in older vehicles addresses social challenges by enhancing reliability and reducing the risk of mechanical failures associated with carbureted systems. Users of older vehicles often experience engine failures due to inherent flaws in carburetors . Economically, an EFI system decreases the high fuel consumption characteristic of carburetors, thereby reducing operating costs. It also extends the maintenance interval due to more efficient fuel use and less frequent repairs, as EFI systems require less manual adjustment . This upgrade can significantly lower the financial burden on owners of vintage vehicles, fostering greater accessibility and sustainability for maintaining classic cars .
The transition from a carbureted engine system to an electronic fuel injection system offers significant economic advantages. EFI systems optimize fuel use, reducing the overall consumption compared to carburetors, leading to direct savings on fuel costs . Furthermore, the precise control of the air-fuel mixture lowers the frequency of engine maintenance and repairs since EFI systems are less prone to the calibration and tuning issues that carburetors encounter over time . Reduced repair costs and longer maintenance intervals due to EFI's enhanced reliability and efficiency contribute to substantial operational savings. Additionally, the reduced emissions help avoid potential penalties or fines as emissions regulations tighten .
Sensors in an EFI system provide crucial data to the ECU about the engine's operating conditions, such as oxygen levels in the exhaust, throttle position, crankshaft position, engine and air temperatures, and manifold pressure. These sensors, like the oxygen sensor and throttle position sensor (TPS), help the ECU determine the current state of combustion and air intake . Actuators, in response to ECU commands, adjust mechanical components such as injectors and the fuel pump to modify the fuel supply as needed. This coordinated action ensures that the air-fuel mixture is maintained at the stoichiometric ratio of 14.7:1 for optimal combustion efficiency and power output, allowing for better engine performance and reduced emissions .
The research methodology described employs both descriptive and explanatory approaches to assess the operational parameters of carbureted and electronic injection systems, providing detailed insights into their performance characteristics. Through analytical research techniques, the study establishes a comparison of variables influencing engine efficiency and emissions. The experimental aspect allows for observing the physical implementation of modifications, such as retrofitting EFI systems in vintage cars . This comprehensive approach, supported by field and bibliographic research, enables precise identification of system deficiencies and guides the design of targeted improvements. The methodology facilitates the effective adaptation of EFI systems, leveraging its findings to enhance vintage vehicle systems' performance and compliance with modern standards .
The methodology involves descriptive and explanatory research to identify and compare the properties and operational characteristics of carbureted and electronic fuel injection systems. By describing each system's components and their interactions, researchers gain insight into how each manages fuel delivery and combustion efficiency. Explanatory aspects probe the causes behind performance differences, such as fuel economy, emissions, and maintenance needs . This comprehensive comparison, facilitated through analytical research, allows for the proposition and testing of hypotheses about the efficacy of fuel systems. Understanding these dynamics helps clarify why EFI systems generally outperform carbureted systems in terms of efficiency, consistency, and compliance with modern emissions standards .
The electronic injection system aids in reducing CO2 emissions by maintaining precise control over the fuel-air mixture, thanks to its sensors and ECU. By ensuring that the mixture is as close to the stoichiometric ratio as possible, EFI systems minimize incomplete combustion, a common occurrence in carbureted systems that leads to higher CO2 emissions . The precise fuel delivery avoids the excessive richness or leanness seen in carburetors, especially under varying environmental and operating conditions, which reduces the waste of unburnt fuel and lowers the overall carbon footprint of vintage vehicles retrofitted with EFI .
The stoichiometric mixture ratio, ideally 14.7 parts air to 1 part fuel, is critical for optimal combustion in gasoline engines. This ratio ensures complete combustion, maximizing energy output while minimizing unburnt fuel and emissions . Deviation from this ratio results in either a rich mixture, which can lead to increased fuel consumption and carbon monoxide emissions, or a lean mixture, causing engine performance issues like misfires and higher NOx emissions . Maintaining the stoichiometric balance is crucial for fuel efficiency and to meet regulatory standards for emissions. It enhances engine performance by ensuring that the chemical energy from fuel is fully utilized, reducing waste and exhaust pollutants .
The stoichiometric air-fuel mixture is central to the operation of sensors in an EFI system. Sensors like the oxygen probe monitor the exhaust's oxygen levels to determine if the mixture is rich or lean. This data is transmitted to the ECU, which adjusts fuel injection levels to maintain the desired stoichiometric ratio . As part of a closed-loop system, the ECU continuously receives feedback from various sensors, each providing critical parameters like air intake volume from the throttle position sensor (TPS) and engine temperature. This feedback mechanism ensures adjustments are made dynamically to maintain optimal combustion efficiency, enhancing performance and minimizing emissions .
The Engine Control Unit (ECU) functions as the vehicle's "brain" by processing information from various sensors and managing the actuators that control engine operation. It receives input regarding engine parameters such as temperature, air flow, throttle position, and exhaust oxygen levels . By using this information, the ECU modifies the air-fuel ratio, ignition timing, and other variables to ensure optimal performance. It maintains efficient combustion by adjusting fuel injection based on real-time conditions, significantly improving fuel economy and reducing emissions compared to older systems like carburetors . The ECU's ability to fine-tune the engine operation reduces the likelihood of fuel wastage and improves overall engine efficiency .