THE
COMPANY
PROFILE
New Utility Patent Software Copyrights Other patents
20 4 23
Shenzhen ETS Technology Co., Ltd. was established in 2013, with a factory area
of 3000 square meters. It is a professional automation equipment production
company engaged in independent design, research and development, production,
sales, and service.
We have introduced advanced technologies from Europe, America, Japan, South
Korea, and independently developed the "ETS" automatic high-speed multifunctional
plug-in machine. We have a professional team with more than ten years of
experience in automation equipment research and development. We develop and
manufacture high-speed multi-functional special components Inserction machines,
automatic visual inspection machines, ICT/FCT online detection equipment, DIP
automatic production lines, and specialize in providing customized services for
electronic industries such as power supply, LED, and household appliances, Provide
comprehensive intelligent solutions for the electronics industry.
Catalogue
2023
1. Summary
2. PCB and components analysis
3. Configuration,layout,capacity
4. Specifications
5. Equipment performance
CONTENTS 6. After-sale service
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Summary
The increasing demand for unmanned solutions based on automation and intelligence
-Industry 4.0 (Germany) ≈ Industrial Internet (America) ≈ Manufacturing 2025 (China)=industrial automation+industrial informatization
- In order to address issues such as the continuous increase in labor costs and quality differences caused by differences in operator
proficiency, the demand for automation will continue to increase
Improving customer value through automated component insertion processes
-Applying the best automation system (equipment, solutions) in the DIP process significantly increases customer value
-Reduces defect rates and improves production efficiency, saving production costs
Manual Automatic
Manual
Automatic
Ensure quality reliability
- Significantly reduces the impact of human errors (such as incorrect insertion, missing insertion,
floating, etc.) and the proficiency of operators on quality, ensuring product quality.
Optimize labor costs
- Able to flexibly utilize manpower by achieving 24-hour production with minimal personnel.
Increase productivity
-Linkage with the upper production management system eliminates the reasons for inefficiency.
-Up to 0.45S per component, with a much higher speed than manual.
Efficient correspondence
-Multiple Feida, efficiently corresponding to 98% of components
-Customized grippers and suction nozzles
-Shaping, bending, cutting feet, intelligent avoidance, etc., reducing throwing and improving
production capacity.
1. Customer Requirement: Mi Engineering Automation.
2. Product information:
(1) PCB: 12 panels, 11 types of components, a total of 12positions.
(2) Capacity demand: 1800PCS/H .
(3) Transmission direction: left to right (customizable) .
3. Evaluation ideas:
(1) To maximize equipment utilization, automated evaluations are conducted based on the characteristics of
PCB and components.
(2) Conduct a common feeder analysis based on component characteristics to improve equipment utilization
and reduce equipment usage costs.
Accelerate the speed of equipment line changing and increase the flexibility of the line.
(3) Provide reasonable suggestions for achieving automated production based on component characteristics.
(4) Adopting a human-machine integration approach to reduce automation import costs and increase feasibility.
4. The conditions for importing automation: make corresponding changes to the packaging method and
production process of components, and the prerequisite for importing automated production.
5. This is a preliminary solution, further refined after detailed discussion, to enhance the feasibility of the plan.
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PCB and components analysis
1 3 6
4
1 7 8
2 9 1
5
1
10
:
12 panels, single panel consists of 3 types and 3 components, with a total of 36components
:
12 panels, single panel consists of 8 types and 9 components, with a total of 108components
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Configuration,layout,capacity
Option
Option
序
图片 1、3、5、6、7、8、10、11
号
2100mm
500mm
ETS-R75
ETS-X6Plus
2600mm
1750mm
2 24 4 9 9
3650mm
Cycle
Panels Total Theoretical Actual capacity Achievement
time/panel Target capacity rate
components capacity PCS/H PCS/H
Odd shaped 3Tape 1.7/S 1741片/H 1480PCS/H
1800 /
12Panels 36components
Radial 8Tape 108 2.25/S 1838片/H 1440PCS/H
1800 /
12Panels components
The above values are speculative values for simulated production, and there may be some differences in actual production, with a
difference of approximately ± 5%.
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Specifications
Equipment parameters
■Technical specifications
Items ETS-X2 ETS-X4 ETS-X6 ETS-X4Plus ETS-X6Plus ETS-X8Plus
0.6S/PCS (Gripper) 0.5S/ PCS (Gripper) 0.55S/PCS (Gripper) 0.45S/PCS (Gripper) 0.5S/PCS (Gripper) 0.5S/ PCS (Gripper)
Insertion speed
0.6S/PCS (Vacuum) 0.5S/ PCS (Vacuum) 0.55S/PCS (Vacuum) 0.45S/PCS (Vacuum) 0.5S/PCS (Vacuum) 0.5S/ PCS (Vacuum)
Insertion accuracy ± 0.03mm ± 0.03mm ± 0,03mm ± 0,03mm ± 0,03mm ± 0.03mm
Component size 3mm-40mm 3mm-40mm 3mm-25mm 3mm-40mm 3mm-40mm 3mm-40mm
Component height 30mm 35mm/55mm(Option) 35mm/55mm(Option) 35mm/55mm(Option) 35mm/55mm(Option) 35mm/55mm(Option)
Gripper Jaw changeable (Option) (Option) (Option) (Option) (Option) (Option)
Insertion direction 0-360° 0-360° 0-360° 0-360° 0-360° 0-360°
PCB size Max 50mm-350mm Max 50mm-350mm Max 50mm-350mm Max 50mm-350mm(Option 560*410) Max 50mm-350mm(Option 560*410) Max 50mm-350mm(Option 560*410)
PCB Thickness 0.8-5.0mm 0.8-5.0mm 0.8-5. Omm 0.8-5. Omm 0.8-5. Omm 0.8-5.0mm
PCB weight Max 5kg Max 5kg Max 5kg Max 5kg Max 5kg Max 5kg
Rail height 900mm±20 900mm±20 900mm ±20 900mm ±20 900mm ±20 900mm±20
Insertion number 2 4 6 4 6 8
Machine dimension (L*W*H) 1400mm*1600mm,1600mm 1400mm* 1600mm* 1600mm 1400mm"1600mm,1600mm 1500mm"1700mm,1600mm 1500mm"1700mm,1600mm 1500mm* 1700mm* 1600mm
Machine weight 1500KG 1500KG 1500KG 1600KG 1700KG 1800KG
Operation air pressure 0.5±0.05MPa 0.5±0.05MPa 0.5±0.05MPa 0.5±0.05MPa 0.5±0.05MPa 0.5±0.05MPa
Saad caused during
70dB 70dB 70dB 70dB 70dB 70dB
ccerabon(e8)
Incoming pin detection Camera positioning detection Camera positioning detection Camera positioning detection Camera positioning detection Camera positioning detection Camera positioning detection
Throwing rate 3‰(No deformation required) 3‰(No deformation required) 3‰(No deformation required) 3‰(No deformation required) 3‰(No deformation required) 3‰(No deformation required)
Feeder model
Tube specification requirements:
Tube length: 450-550mm
Tube width: 6-25mm
Tube height: 6-30
Componentlength: 6-30mm
Component width: 3-20mm
Component height: 4-25mm
Bulk specification requirements:
Component size: 35 * 35mm
Component height: 5-25mm
Component hardness: noteasily deformed or damaged
by falling.
Feeder model
Specification requirements :
Pin pitch: 2.5-15mm Tape hole pitch: 12.7/15mm
Pin diameter: 0.4-0.8mm Component height: 5-25mm
Horizontal specification requirements:
Pin diameter: 0.4-1.2mm
Tape width: Max65mm
Pin pitch range: 2.5-6.5mm
Feeder model
Tray specification requirements:
Maximum tray size (L × W):320 × 320mm.
-Component pin: pin down.
-Clearance between components: Clamping claw > 4mm; Nozzle> 1mm.
-Clearance of components in the tray: 0.2-1 mm; Ensure that the placement
direction and height of components are consistent .
- Requirements for tray positioning grid: Each component has a separate
positioning grid.
-Hardness requirements for the tray: Natural placement without deformation,
meeting the requirements for the shape and positioning of the tray.
Ribbon material preparation Analysis of PCB base holes and component
parameters PIN pins
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Equipment performance
PLUS series
Process Principle
Pressure setting function Intelligent avoidance
Insertion pressure can be set for each When it is inconvenient to insert components at the
component (5~50N) insertion site due to component conflicts, the
conflicting components can be pushed to the side in
advance before inserting the components.
(5N ~ 50N)
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After-sale service
Customer Requirement Solution and Signing Project team
consultation analysis quotation contract
After-sale Project Post Design
service acceptance development finalized
Installation and commissioning in the factory (3-5 days), trial Professional and patient personnel training lasting up to 15 days
production (10 days), mass production to ensure the sound
A B
ensures that customer personnel can master the use of equipment
operation of the equipment and daily handling methods
Lifetime maintenance F C A professional after-sales technical team provides efficient and
timely services to customers across the country
Provide customers with a one-year warranty E D Remote teaching correction
1 Abiding by contract and keeping promises
2 20 new utility patents
3 4 software copyrights
4 23 other related patents
Customers
ETS has always been a long-term and stable mutually beneficial par tner for
manufacturers such as TCL, Igor, TPV, BYD, and HMD.
易光科技 亿丰数码
Address: Building A, No. 35 Haoye Road, Fuhai Street,
Bao'an District, Shenzhen, Guangdong Province
Tel:+86 157 1062 1396
E-Mail: [Link]@[Link]
website: [Link]
THE
COMPANY
PROFILE
TAHNK YOU!