Who is responsible for FRM?
FRM is a joint responsibility between the individual and organisation. Sleep can
be affected by factors at work and outside of work (stress, commuting time,
illness, lifestyle). The organisation needs to ensure schedules and the
environment are optimal for sleep and individuals are responsible to use
recovery time (before a block of work and between shifts) to obtain sufficient
sleep and employ strategies to reduce fatigue risk. The following are some
examples of work-related and individual factors that affect fatigue. Work-related:
• Working pattern (start and end times, consecutive number of shifts, rotating vs
f ixed patterns) • Workload and nature of tasks • Rapid turnarounds (inadequate
recovery between shifts) • Overtime and on-call arrangements • Environmental
conditions • Access to food and water • Safety culture (just culture is a subset) •
Sleep environment Individual: • Sleep environment • Sleep/alertness strategies •
Commute • Health • Domestic and social commitments • Sleep disorders •
Illness
Which Regulations and Guidance materials are relevant to Part 145
organisations? In Europe, regulatory requirements for managing fatigue in
maintenance are outlined in Regulation (EU) No 2021/1963 amending the ‘EASA
Continuing Airworthiness Regulation (European Union [EU]) 1321/2014’1 in
points: • 145.A.47 Production planning; • AMC (Acceptable Means of Compliance)
1 145.A.47(b) Production planning; • GM (Guidance Material)1 145.A.47(b)
Production planning. For full text of these points, please see the appendix of this
paper. Regulation (EU) 1321/2014 has been retained and amended in UK
domestic law.2 The applicable date for complying with the FRM regulation
depends on where organisations have their approval in the UK only or in both the
UK and the EU. These regulations require fatigue risk to be considered within
production planning, and managed as part of the management system (145.A.47
(b) and (d)). As shown in the appendix, AMC include: • Providing fatigue training
and education • Implementing fatigue reporting systems • Conducting regular
fatigue risk assessments • Considering fatigue in the planning of maintenance •
Ensuring schedules provide adequate sleep opportunities and do not cause
serious disruption to the sleep/wake cycle associated with alternating night/day
duties • Putting controls in place to reduce fatigue risk identified. As stated by
the regulation, fatigue should be managed within the SMS (Safety Management
System). As SMS is a new regulatory requirement for European and
UK-based Part 145 organisations, managing fatigue risk may be seen as an
additional challenge. However, managing fatigue should not be seen as a
separate set of systems and approaches. Fatigue is simply another hazard which
needs to be quantified, evaluated and managed using the same principles
(assessment, management and monitoring) as the rest of the SMS. How do I
know fatigue may be a problem in my operation? It is not reasonable to assume
that because you are compliant with the European Working Time Directive
(EUWTD)3, your operation is safe. One problem is that the EUWTD was originally
designed to improve worker welfare. It is too generic to control fatigue risk in
safety critical industries due to the type of work being carried out and the
different contexts in which organisations operate. This means that fatigue
contributors may also be different and cannot be effectively controlled by broad
prescriptive regulations. It cannot be assumed that a particular shift schedule is
safe because it is compliant and/ or it has been in place for a number of years or
because there are no or few reports of fatigue-related incidents or accidents. The
lack of fatigue-related incidents or accidents may be due to the lack of a
reporting system or workers avoiding reporting as fatigue may be seen as an
individual problem and the fear of being blamed (see later reference to Just
Culture) rather than a shared responsibility between the organisation and
employees. Prescriptive limits on hours of work cannot control for the impact of
fatigue that workers ‘bring’ to the workplace from home. The assumption that
having 12 hours off between shifts for example guarantees adequate sleep is
flawed. Next, the question is: what happens if workers report to work having only
obtained 5 hours of sleep? Using FRM allows us to understand how spread out
inadequate levels of sleep may be in the operation and how to mitigate its
impact on performance, paramount in safety critical settings. What does
understanding fatigue risk involve? Understanding fatigue risk involves collecting
data that indicate where the fatigue hotspots may be in the operation and where
they come from. There are two main approaches to data collection: 1) Identifying
safety risks from events that have occurred in the past (reactive) Safety
reporting scheme Fatigue-related events are required to be reported through the
internal safety reporting scheme. Reports need to be supplemented with relevant
fatigue-related questions to help people complete a report successfully. Training
in how to complete a report needs to be provided. What kind of fatigue-related
events can be reported? A report can be completed by any employees to raise a
concern about: • the fatiguing feature of a working pattern, e.g., whether timings
allow for adequate sleep to be obtained • the fatiguing feature of a task, e.g.,
low or high workload, whether it occurred in the WOCL with no controls or
controls were not effective • a possible fatigue-related error that may have
happened to the person completing the report or to others. Trust in a Just
Culture4 is key for developing an open and honest reporting system. Effective
fatigue reporting processes allows the organisation to identify when and where in
the operation fatigue is elevated, and how spread out the occurrence of fatigue-
related errors/events may be so that fatigue risk can be managed in the
operation.
vestigations You may be already conducting safety investigations. Fatigue
investigations are similar in principle in that the aim is to understand the factors
that lead to an incident to minimise the likelihood of them recurring. In FRM, it
involves understanding whether fatigue played a role in an incident or accident
by asking questions to ascertain whether: • people involved were fatigued – e.g.,
the sleep obtained was reduced or disrupted (sleep history) and the possible
contributors • performance at the time of the event was consistent with fatigue-
related performance • fatigue contributed to the event.5 2) Identifying safety
risks within the system before events occur If only reactive data were used, we
could only reduce fatigue risk after accidents and incidents occur and are
investigated. This approach is limited as it is reliant on past events and cannot
account for the impact of changing operations and context and variability in
performance in the present. Within FRM, we may ask the following questions: •
Do our current shift patterns support adequate sleep opportunities between
shifts? • What are the predicted fatigue levels when overtime is worked? • What
is the lowest level of fatigue predicted during a shift and when does it occur?
Fatigue modelling Bio-mathematical or fatigue models can be used to estimate
(predict) the fatigue level (low, moderate, high, severe) associated with different
types of schedules and at any given time during a shift. Fatigue models use
scientific principles of sleep and the circadian rhythm to estimate fatigue levels
based on working timings as input. The output of the model provides metrics
which can be used to quantify and evaluate shift-related fatigue and develop
schedules that promote alertness and mitigate fatigue risk. Although the GM in
Regulation (EU) 1321/2014 does not list the use of fatigue models to predict
fatigue, this methodology is being increasingly used (in flight operations) and is
recognised as a valuable tool to support FRM as a multi-layered approach.
Fatigue surveys A well designed and anonymised fatigue survey can also be used
to quantify fatigue by offering a snapshot of fatiguing aspects across the
operation. There are two basic types of surveys: 1. Retrospective surveys ask
people about sleep and fatigue in the past. They are usually completed once a
year and can capture the following: • workers’ approach to FRM, e.g., sleep and
alertness strategies used • fatigue contributors in the operation • commitment
and engagement with the organisation’s FRM strategies and procedures 2.
Prospective surveys assess real-time sleep and fatigue (e.g., how sleepy or
fatigued you feel right now). An example is measuring fatigue on night shift
(start, middle and end) across a week using a validated scale like the Karolinska
Sleepiness Scale or monitoring sleep patterns across a period of time using
research grade sleep monitors. Again, the use of such data and the scale of data
collection will be dependent on operational questions and needs.
Who is responsible for FRM? FRM is a joint responsibility between the individual
and organisation. Sleep can be affected by factors at work and outside of work
(stress, commuting time, illness, lifestyle). The organisation needs to ensure
schedules and the environment are optimal for sleep and individuals are
responsible to use recovery time (before a block of work and between shifts) to
obtain sufficient sleep and employ strategies to reduce fatigue risk. The following
are some examples of work-related and individual factors that affect fatigue.
Work-related: • Working pattern (start and end times, consecutive number of
shifts, rotating vs f ixed patterns) • Workload and nature of tasks • Rapid
turnarounds (inadequate recovery between shifts) • Overtime and on-call
arrangements • Environmental conditions • Access to food and water • Safety
culture (just culture is a subset) • Sleep environment Individual: • Sleep
environment • Sleep/alertness strategies • Commute • Health • Domestic and
social commitments • Sleep disorders • Illness
FRM EXAMPLES