0% found this document useful (0 votes)
37 views31 pages

Odisha 132/33kV Substation Construction

The document outlines the scope of work for the Odisha Power Transmission Corporation Limited's Package 49/2014-15, which includes the construction of substations and transmission lines in various locations in Odisha. Key components involve the construction of a 132/33kV substation at Brajabiharipur and multiple 132KV SC lines connecting different grid substations. The work is to be conducted on a turnkey basis, covering design, engineering, supply, and commissioning of all necessary equipment and materials.

Uploaded by

juga2013
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
37 views31 pages

Odisha 132/33kV Substation Construction

The document outlines the scope of work for the Odisha Power Transmission Corporation Limited's Package 49/2014-15, which includes the construction of substations and transmission lines in various locations in Odisha. Key components involve the construction of a 132/33kV substation at Brajabiharipur and multiple 132KV SC lines connecting different grid substations. The work is to be conducted on a turnkey basis, covering design, engineering, supply, and commissioning of all necessary equipment and materials.

Uploaded by

juga2013
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ODISHA POWER TRANSMISSION CORPORATION LIMITED

PACKAGE 49/2014-15:

PACKAGE 49-A/2014-15:
(1) Construction of 2x40 MVA, 132/33kv substation at BRAJABIHARIPUR under Athagarh Tahasil
in Cuttack district with associated transmission line (Approximate 132KV LILO line length 4.0
Kms.) on turnkey basis.

PACKAGE 49-B/ 2014-15:


(1) Construction of 132KV SC line on DC tower from existing 132/33KV Phulbani Grid substation to
132/33KV Boudh Grid substation with 132KV feeder bay extension at both Phulbani & Boudh
substations (Approximate 132 KV line length 65.82 Kms).
(2) (a) Construction of 132KV SC line (Approximate 132 KV Two phase line, 13.554Kms.) from
132/33KV Muniguda Grid substation to proposed Railway Traction sub-station ( RTSS) at
Bisamacuttack with one no. 132KV feeder bay extension at 132/33KV Muniguda substation.
(b) Construction of 132KV SC line (Approximate 132 KV Two phase line, 2.646 Kms.) from
132/33KV Rayagada Grid substation to Railway Traction sub-station ( RTSS) at Rayagada
with one no. 132KV feeder bay extension at 132/33KV Rayagada Grid substation.

VOL-IIA
SCOPE OF WORKS

NOTICE INVITING TENDER-NIT NO. CPC-49/ 2014-15


TENDER SPECIFICATION NO:
Sr.G.M- CPC-TENDER- PACKAGE- 49/2014-15

Scope of Work-Vol-IIA Page 1


IMPORTANT NOTE

THE BIDDERS ARE ADVISED TO VISIT THE SITE BEFORE QUOTING


THE BID. THEY SHALL ASCERTAIN ALL THE DATA FOR TURNKEY
COMPLETION OF THE SUBSTATION AND ASSOCIATED
TRANSMISSION LINES SUCH AS:-

1. SOIL BEARING CAPABILITY.

2. BENCHING AND FILLING FOR SITE LEVELLING.

3. TYPE OF STRUCTURES FOR BOTH LINE & SUBSTATION.

4. QUANTITY OF MATERIALS/STRUCTURES/EQUIPMENT.

5. TYPE OF FOUNDATIONS FOR LINE TOWERS & SUB STATION


EQUIPMENT/STRUCTURES.

6. THE LENGTH OF THE BOUNDARY WALL, FENCING AND


ROADS.

7. ANY OTHER DATA REQUIRED FOR DESIGNING THE LINE & SUBSTATION.

Scope of Work-Vol-IIA Page 2


SCOPE OF WORK:-
1. General
The Employer OPTCL (M/S ODISHA POWER TRANSMISSION CORPOTATION
LIMITED) is strengthening their Transmission and Distribution systems by way of constructing
the following sub-station & bay extensions at Sub-station, Transmission line & associated
system at different location in Odisha.

PACKAGE 49/2014-15:

PACKAGE 49-A/2014-15:
(2) Construction of 2x40 MVA, 132/33kv substation at BRAJABIHARIPUR under Athagarh Tahasil
in Cuttack district with associated transmission line (Approximate 132KV LILO line length 4.0
Kms.) on turnkey basis.

PACKAGE 49-B/ 2014-15:


(3) Construction of 132KV SC line on DC tower from existing 132/33KV Phulbani Grid substation to
132/33KV Boudh Grid substation with 132KV feeder bay extension at both Phulbani & Boudh
substations (Approximate 132 KV line length 65.82 Kms).
(4) (a) Construction of 132KV SC line (Approximate 132 KV Two phase line, 13.554Kms.) from
132/33KV Muniguda Grid substation to proposed Railway Traction sub-station ( RTSS) at
Bisamacuttack with one no. 132KV feeder bay extension at 132/33KV Muniguda substation.
(c) Construction of 132KV SC line (Approximate 132 KV Two phase line, 2.646 Kms.) from
132/33KV Rayagada Grid substation to Railway Traction sub-station ( RTSS) at Rayagada
with one no. 132KV feeder bay extension at 132/33KV Rayagada Grid substation.
The indicative layout diagram & SLD of the proposed sub-station bay extension &
conversion of S/C line to D/C are enclosed in the drawing folder in Vol-II. The works are to be
carried out on Turnkey Basis till final commissioning of substation bay extension and associated
line, its testing, commissioning and handing over the same to the owner.
The scope of the work includes:-
(i) Bidders are requested to visit the site before quoting the bid. The scope of work is not limiting
to the respective bidding proposal sheet (BPS, Price schedule).
(ii) In Case any work, which is not included in the BPS, but required for completion of project,
to be decided mutually, considering OPTCL rate contract rates.
(iii) The scope of materials/equipment is not limiting to respective BPS. In case any material
/equipment is not included, but required for the project, to be decided mutually agreed rates.
(iv) Design, manufacture, testing, supply & commissioning of all equipment for substation bay
extension, conversion of S/C line to D/C & associated system, as detailed in the specifications
and schedule of quantities and in subsequent. An indicative SLD of the substation bay extension
has been provided in the technical specification which may be followed as a basis for finalization
of the substation structural layout in consultation with OPTCL.
(v) Execution of all civil works as per schedule for erection of Tower column (S/S),Tower(Line),
equipment foundation(S/S), construction of earth mat, cable trench, drainage system, Fencing
etc.
(vi) Erection, testing, commissioning of all equipment and handing over of the substation bays
complete in all respect as per approved scheme and to the satisfaction of the Employer including
statutory inspection.

Scope of Work-Vol-IIA Page 3


(vii) The makes of the equipment/components/materials shall be from OPTCL approve vendor
list indicated in this tender and to be approved by the employer before placement of the order on
the vendor/manufacturer.
(viii) The contractor(s) shall arrange power supply for construction of the project. The
expenditure for such arrangement till completion of the project shall be to the contractor(s)
account.
(ix) The contractor(s) shall arrange clean water for construction and curing to the civil works.
(x) The work as mentioned in the price schedule shall be considered for the evaluation of the bid.
(xi) The contractor shall arrange for security of all the materials including owner supply
materials (handed over to him) that are required for successful completion of the project till final
handing over of the entire work to OPTCL.
(xii) Contractor has to obtain Project License in respect of the projects from the Secretary,
Electrical Licensing Board of Orissa at his own cost, prior to commencement of works.
(xiii) The contractor shall supply one official copy of each Standard listed in the appropriate
schedule.

The contractor shall be fully responsible for providing all equipment, material, systems
and services which are required to complete the construction and successful commissioning of
the works in all respects excepting those specifically excluded under the clause “1.2 - Specific
exclusions” in the chapter “General Clauses”. The Contractor shall also refer to the Technical
Specification (Vol.-II), for proper understanding of the works involved in respect of each
substation.
The scope of work on Turnkey basis includes design, engineering, manufacture, type
testing, (factory testing) supply on FOR destination site basis, transportation, handling, storage at
site, erection, site testing, commissioning complete in all respects and maintenance of plant and
equipment until handing over of works in accordance with Conditions of Contract and the
stipulations under various chapters of this specification at the prices stated in the Price Schedule
for the following.

2.0 BRIEF SCOPE OF WORK:-


(I) 132/33 KV BRAJABIHARIPUR S/S:
i) Supply of all equipment & materials for the sub-station and low gantry 132 KV
transmission line excluding Power transformers (owners supply item).
ii) Detailed design of the sub-station & bay extension.
iii) Providing engineering data and drawings, as per specified format/requirement, for
employer’s review, approval and records.
iv) Complete Manufacturing equipment & materials including Type, Acceptance & Routine
testing, as specified.
v) Packing and transportation from the manufacturer’s works to the site including transit
insurance & customs clearance/ port clearance (if required), port handling, clearance for
imported goods and further loading (if applicable)” As delivered at site basis”
vi) Receipt, Unloading, Storage, Insurance and Preservation of Sub-station equipment,
material & accessories at site as per the bidding proposal sheet/price schedule.

vii) Name of the work: Construction of 2x40 MVA, 132/33kV substation at


BRAJABIHARIPUR under Athagarh Tahasil in Cuttack district on turnkey bass.

Details of Provisions to be kept in the Sub-station are as follows:

Scope of Work-Vol-IIA Page 4


Details of Provisions to be kept in the Sub-station are as follows:
(A) 132 KV Side:
1. Feeder Bay: 02 Nos.
2. Transformer Bay: 02 Nos.
3. Bus-coupler Bay: 01 No.
4. Installation, testing & commissioning of 132/33 KV, 2X40 MVA Power Transformer (Owner
supply item).
(B) 33 KV Side:
1. Feeder Bay: 05 Nos.
2. Transformer Bay: 02 Nos.
3. Bus-coupler Bay: 01 No.
4. Supply, Installation, testing & commissioning of 33/0.43 KV, 2X250 KVA Station
Transformer as per BPS.
(C) Provision of Unequipped bays, which can be used in future: 132 KV- 02
Nos & 33 KV- 02 Nos: Proposed bays shall be Unequipped but with required
space for future installation and connectivity to the system in future.
(D) Supply and installation of equipment & materials as per BPS (including all
civil works).
(E) Construction of Control Room building & other system like illumination of
building, ventilation, firefighting & smoke detection facility etc as per specification.
(F) Construction of Colony Quarters & other system as per specification.
(G) Provision of store shed, earthing, fencing, roads, drains, gates, security shed,
water arrangement, Lighting cum Lightning Masts, Switchyard illumination and all
other civil works etc as per specification.
(H) Testing and commissioning of Substation equipment & accessories.
(I) Supply of spares.
(J) Handing over of the completed system to the Owner.

viii) Name of the work: CONSTRUCTION 132 KV DC LILO line from 132 kV SC line
from Bidanasi to Chandaka (Approximate line length- 4.0 kms).
(1) Transmission Line route survey of entire stretch, Settlement of all issues related to
right of Way and laying of line (including all civil works).
(2) Testing and commissioning of Transmission Line & accessories.
(3) Handing over of the completed system to the Owner.

ix) (1) Supply & Installation of PLCC related equipment (Except Indoor PLCC Panel).
The link shall be as per the SLD enclosed.
(2) Handing over of the completed system to the Owner.
(3) Satisfactory conclusion of the Contract.

(II) PACKAGE 49-B/2014-15: (1) 132KV SC line on DC tower from existing 132/33KV
PHULBANI Grid substation to 132/33KV BOUDH Grid substation with 132KV feeder bay
extension at both Phulbani & Boudh substations.
i) Supply of all equipment & materials for the sub-station and transmission line excluding
power transformers and PLCC (indoor) Equipment (PLCC Panel & RTU).

Scope of Work-Vol-IIA Page 5


ii) Detailed design of the sub-station & line.
iii) Providing engineering data and drawings, as per specified format, for employer’s review,
approval and records.
iv) Complete Manufacturing including Type, Acceptance & Routine testing, as specified.
v) Packing and transportation from the manufacturer’s works to the site including transit
insurance & customs clearance/ port clearance (if required), port handling, clearance for
imported goods and further loading (if applicable)” As delivered at site basis”
vi) Receipt, Unloading, Storage, Insurance and Preservation of Sub-station & Transmission
Line equipment, material & accessories at site.
vii) Name of the work: Name of the work: Construction of 132KV feeder bay extension at both
PHULBANI & BOUDH substations on Turnkey basis.

Details of Provisions to be kept in the Sub-station are as follows:


(1) 1 No. 132 KV Feeder bay at 220/132/33kV S/S PHULBANI for BOUDH S/S.
(2) 1 No. 132 KV Feeder bay at BOUDH S/S for 132/33kV S/S, PHULBANI.
(3) Supply and installation of equipment as per BPS (including all civil works).
(4) Testing and commissioning of Substation equipment & accessories.
(5) Handing over of the completed system to the Owner.
viii) Name of the work: 132kv SC line on DC tower from PHULBANI substation to
BOUDH substation (Approximate line length- 65.82 kms).
(1) Transmission Line route survey of entire stretch, Settlement of all issues related to
right of Way and laying of line (including all civil works).
(2) Testing and commissioning of Transmission Line & accessories.
(3) Handing over of the completed system to the Owner.
ix) (1) Supply & Installation of PLCC related equipment (Except Indoor PLCC Panel). The
link shall be as per the SLD enclosed.
(2) Testing and commissioning of Substation.
(3) Handing over of the completed system to the Owner
(4) Satisfactory conclusion of the Contract.

(III) PACKAGE 49-B/2014-15: (2)(a) Construction of 132KV SC line (Two phase, 13.554Kms.)
from 132/33KV Muniguda Grid substation to proposed Railway Traction substation sub-station (
RTSS) at Bisamacuttack with one no. 132KV feeder bay extension at 132/33KV Muniguda
substation on Turnkey basis
i) Supply of all equipment & materials for the sub-station and transmission line excluding
power transformers and PLCC (indoor) Equipment (PLCC Panel & RTU).
ii) Detailed design of the sub-station & line.
iii) Providing engineering data and drawings, as per specified format, for employer’s review,
approval and records.
iv) Complete Manufacturing including Type, Acceptance & Routine testing, as specified.
v) Packing and transportation from the manufacturer’s works to the site including transit
insurance & customs clearance/ port clearance (if required), port handling, clearance for
imported goods and further loading (if applicable)” As delivered at site basis”
vi) Receipt, Unloading, Storage, Insurance and Preservation of Sub-station & Transmission
Line equipment, material & accessories at site.
vii) Name of the work: Construction of one no. 132KV feeder bay extension at 132/33KV
Muniguda substation.
Details of Provisions to be kept in the Sub-station are as follows:

Scope of Work-Vol-IIA Page 6


(1) 1 No. 132 KV Feeder bay at 132/33kV S/S MUNIGUDA for RTSS AT
BISAMACUTTACK.
(2) Supply and installation of equipment as per BPS (including all civil works).
(3) Testing and commissioning of Substation equipment & accessories.
(4) Handing over of the completed system to the Owner.
viii) Name of the work: 132KV SC line (Two phase, 13.554Kms.) from 132/33KV Muniguda Grid
substation to proposed Railway Traction substation sub-station ( RTSS) at Bisamacuttack.
(1) Transmission Line route survey of entire stretch, Settlement of all issues related to
right of Way and laying of line (including all civil works).
(2) Testing and commissioning of Transmission Line & accessories.
(3) Handing over of the completed system to the Owner.
ix) (1) Testing and commissioning of bay at Substation.
(2) Handing over of the completed system to the Owner
(3) Satisfactory conclusion of the Contract.

(IV) PACKAGE 49-B/2014-15: (2)(b) Construction of 132KV SC line (Two phase, 2.646 Kms.)
from 132/33KV Rayagada Grid substation to Railway Traction substation sub-station ( RTSS) at
Rayagada with one no. 132KV feeder bay extension at 132/33KV Rayagada Grid substation on
Turnkey basis
i) Supply of all equipment & materials for the sub-station and transmission line excluding
power transformers and PLCC (indoor) Equipment (PLCC Panel & RTU).
ii) Detailed design of the sub-station & line.
iii) Providing engineering data and drawings, as per specified format, for employer’s review,
approval and records.
iv) Complete Manufacturing including Type, Acceptance & Routine testing, as specified.
v) Packing and transportation from the manufacturer’s works to the site including transit
insurance & customs clearance/ port clearance (if required), port handling, clearance for
imported goods and further loading (if applicable)” As delivered at site basis”
vi) Receipt, Unloading, Storage, Insurance and Preservation of Sub-station & Transmission
Line equipment, material & accessories at site.
vii) Name of the work: Construction of one no. 132KV feeder bay extension at 132/33KV
Rayagada Grid substation
Details of Provisions to be kept in the Sub-station are as follows:
(1) 1 No. 132 KV Feeder bay at 132/33KV Rayagada Grid substation for RTSS AT
RAYAGADA.
(2) Supply and installation of equipment as per BPS (including all civil works).
(3) Testing and commissioning of Substation equipment & accessories.
(4) Handing over of the completed system to the Owner.
viii) Name of the work: 132KV SC line (Two phase, 2.646 Kms.) from 132/33KV Rayagada Grid
substation to Railway Traction substation sub-station ( RTSS) at Rayagada.
(1) Transmission Line route survey of entire stretch, Settlement of all issues related to
right of Way and laying of line (including all civil works).
(2) Testing and commissioning of Transmission Line & accessories.
(3) Handing over of the completed system to the Owner.
ix) (1) Testing and commissioning of bay at Substation.
(2) Handing over of the completed system to the Owner
(3) Satisfactory conclusion of the Contract.

Scope of Work-Vol-IIA Page 7


* BUS ARRANGEMENT IN SUBSTATION SYSTEM:
1. 220 KV SIDE: Two Main Bus as per SLD attached.(3150 Amp)
2. 132 KV SIDE: Two Main Bus as per SLD attached.(3150 Amp)
3. 33 KV SIDE: Two Main Bus as per SLD attached.(2000 Amp)

*** The aforesaid scope of work is only indicative. The detailed BOQ (Bill of Quantity) is
described in the Bidding Proposal Sheet (Price schedule), which are available in
[Link]/OPTCL, as per details schedule given below:
**** The price bid & techno commercial bid uploaded are in pdf for the reference of the bidders.
However, the same will be finalized and uploaded after the pre bid conference.

*** The aforesaid scope of work is only indicative. The detailed BOQ (Bill of Quantity) is
described in the Bidding Proposal Sheet (Price schedule), which are available in
[Link]/OPTCL, as per details schedule given below:
**** The price bid & techno commercial bid uploaded are in pdf for the reference of the bidders.
However, the same will be finalized and uploaded after the pre bid conference.

***** Important Instruction: Wherever, bay extension works are involved the bidder should
take care to match with the existing system for aesthetic view. Bidder should visit the site before
participating in the tender.

2.1. Substation
2.1.1. Electrical
The scope includes but is not limited to
i) Supply erection, testing & commissioning of the following equipments:
a) Circuit breakers
b) Isolators
c) Current transformers.
d) Voltage transformers (capacitive and inductive)
e) CT, IVT console boxes with aluminium alloy having minimum three
mm thickness.
f) All out door kiosks/boxes, shall be GI sheet of minimum 2mm thickness
with aluminium alloy canopy (rain hood) of 3mm thickness.
g) Surge arresters
h) Post insulators
i) Protection, control, and metering systems
j) Insulator strings with hardware
k) Busbar, circuit conductor and all conductor accessories. Other
interconnection shall be through Moose ACSR.
l) Power and control cables, cabling accessories, cable trays etc. Proper
sealing of the cable entry (control & Power) at Control Room building, to
prevent water entering from switch yard/outside to CR Building, preventing
entry of rats and reptiles, Fire proof etc.

Scope of Work-Vol-IIA Page 8


m) AC/DC systems including all distribution boards, battery and charger
systems, auxiliary transformers.
n) Air conditioning plant and systems for control room
o) Fire fighting systems and equipment
p) Steel structures for switchyard gantries and portals (lattice type); and
equipment (pipe or lattice type) including those for lightning protection.
q) Earthing system and earthing conductors.
r) Testing and maintenance equipment.
s) Lighting of substation area and substation buildings. Illumination and
emergency lighting system at different locations.
t) Control and relay panels as proposed.
u) Event logger panel.(for 220/132/33 KV Sub-station): NA in this Package.
v) AC and DC distribution boards as per requirement and as proposed.
w) Bus bar protection scheme (for 220kV bus only).
x) Disturbance recorder with Time synchronization. (GPS)
y) Sub station level PC/Lap top provision for Relay configuration with their
software.
z) Any other items required for completion of the project are also in the
scope of this contract in order to complete the sub-station in all respect.

aa) Supply of all clamps, connectors and hardware required for


commissioning of the substation. The quantity and rating of the connectors
and clamps are dependent on the layout and requirement of the
substation.

bb) Supply and putting of sub-station illumination system. All the light fittings
shall be LED type & these fittings shall be mounted on switch yard portal
structures such as columns & beams. No separate lighting mast is
required. Entire substation lighting system in the switch yard & colony
shall be designed using underground cables only. No over head
conductors are permitted for this purpose. For street lighting one outdoor
lighting kiosk with two incomers of 200A rating switch fuse units (SFU) &
with six feeders of 32A rating fitted with MCB shall be considered. Similar
type of outdoor kiosk shall be considered for colony power supply with
200A SFU & ten out-going feeder of 32A rating fitted with MCB shall be
considered.
ii) Erection, testing & commissioning of the following equipment :(Owner supply
materials/equipment)
1. Power transformers /auto transformers
iii) Supply of the following equipments:

Scope of Work-Vol-IIA Page 9


1. Mandatory spares for substation equipment being supplied under this contract as per Bid
proposal Sheet ( BPS) schedule-2A.
2. Maintenance & testing equipment etc as per the list provided in relevant chapter of
technical specifications.
2.1.2. Civil works

The design, engineering, supply of all materials including cement and steel, consumables, as per
specification and approved drawings for civil works of the substation including but not limited
to the following:

1. Designing, fabrication, galvanizing and erection of structures on respective foundations


detailed in specification for civil works. Supply of all structural materials (columns & beams,
hardware & fasteners etc) as per requirement. The contractor shall preferably adopt OPTCL
designed standard structures for use in various substation, the details of which are given at
“Clause no 12” of this chapter.

2. Soil testing for soil resistivity and soil bearing capacity before designing.

3. Site development including leveling, filling & compacting of the sub-station area to the
desired height.

4. Wherever pile foundations are required for Control room building, switch yard tower
columns, Equipment foundation and transmission line towers etc., these are to be constructed as
per the guideline indicated in the specification elsewhere. The type of pile foundations can be
ascertained only after soil investigation and approval of the same by OPTCL.

5. Construction of sub-station retaining wall with brick masonry and fencing by GI heavy-duty
goat mesh fencing as per site requirement.

6. Construction of boundary wall along the property line of the substation with Main gate,
security shed and two nos. switch yard gates in the sub-station. Provisions of a security shed near
the main gate. The structure shall be RCC framed structure. There shall be provision of electrical
illumination facilities.

7. Fencing of switch yard area and other areas like station transformer area.

8. There shall be provision of plantations of fruit bearing plants and water tap provision for
watering the plants in the sub-stations.

9. Construction of all foundations for columns, all switchgear such as circuit breakers and
isolators, CT’s, CVT’s and other substation equipment such as line traps, post insulator, etc.

10. Construction of foundation of transformer including supply and putting of rail from the
service bay to the transformer plinth, all foundations of columns, equipment structures.
Separate foundations for the marshaling boxes of the isolators are to be considered.

11. Anti termite treatment of switch yard and colony buildings.

Scope of Work-Vol-IIA Page 10


12. Switch yard buildings such as control room, DG set room and. There shall be provision of
a water cooler including water purifier inside the control room building. Provision of split
type air conditioners inside the control room & PLCC room of Control Room building and
conference area.

13. There shall be provision of store shed, one Ramp with winch for lifting the materials and
lowering the materials up to 5 MT and open yard platform to store the materials like
transformer bushing, CT, CVT and other equipment.

14. Supply and spreading of uniform 20mm nominal size HG metal of 160mm thick inside the
switch yard area of the Sub- Stations. The spreading will be done above a finished level of
switchyard land by plain cement concrete of thickness 75 mm (ratio 1:4:8). Anti weed
treatment of the switch yard area to be made as per prevailing practice before spreading of
PCC.

15. Construction of drainage system of the sub-stations and the newly constructed quarters &
flood water discharge systems. Miscellaneous works like manholes soak pits, RCC trench,
fencing, etc. in the switch yard.

16. Construction of rainwater harvesting arrangements in the substation.

17. Construction of cable trenches with trays & covers & sump pit with pump, as per
requirement.

18. Construction of approach road to the new sub-station as per requirement. Construction of
periphery roads inside the fencing. The roads inside the switch yard, at the periphery shall be
of 3.75 mtrs wide & shall be of concrete road as per technical specification. The other roads
main and approach road shall be 7 mtrs wide and the Main Road shall be of concrete & the
approach road shall be of bitumen. Road in front of transformer shall be 7.0 mtrs wide
concrete road.

19. Designing and providing the earth mat and earthing of the sub-station lighting protection,
equipment earthing etc. Earth mat shall be designed using 75X10mm GI flat. For lightening
protection individual earth spike (GI pipe 50mm dia, heavy gauge) of 9 mtrs long for 220
KV ,7 Mtrs long for 132 KV & 5 Mtrs long for 33 KV shall be provided on each column of
the switch yard. Water tap provision shall be provided for pouring water into the earth pits
constructed inside & around the periphery fence the switch yard. The earthing shall be
extended beyond 2 mtrs from the fencing and the fencing earthing are also to be taken care.

20. 400 KV system shall have 40 mm dia MS rod for laying of earth mat & earth riser shall be
with 75X10 mm HDG flat.

21. Civic amenities for the township including drainage and sewerage systems.

22. All other materials, which the contractor feels to be required for completion of the sub-
station.

23. Plantation of fruit bearing and flower bearing plants and gardens in and around the sub-
station.

Scope of Work-Vol-IIA Page 11


24. Modular Multi-diameter flexible Cable sealing system consisting of frames, blocks and
accessories to be installed wherever the electrical / control / communication cables over-
ground enter or leave from control room building. Cable sealing to be done with Multi-
diameter type flexible modular based sealing blocks of different sizes ( size 20: 4mm to 14.5
mm ,size 30 : 10mm to 25 mm ,size 40: 21.5mm to 34.5mm , size 60: 28mm to 54 mm , size
90: 48mm to 71 mm , size 120 : 67.5mm to 99 mm or any convenient size ) to be provided
for simple, easy and quick to assemble & re-assemble. some spare blocks on the frame to be
provided with usable Multi-diameter blocks with center plug, so that these spare blocks can
be used for expansion in future for wide range of cables, solid blocks should not be used on
frame. Cable sealing system should have been type tested for fire / water / smoke tightness
and supplier shall have local presence by way of full infrastructure having service support,
training support and stocks support and also have necessary sales support for any change /
extension in future. Frames & stay-plate material should be galvanized steel and for
compression single piece wedge with galvanized steel bolts should be used.

2.2. Transmission lines.

i) Survey & ROW issues

1) Detailed line Survey works as per specification.

2) The contractor shall have to solve the entire right of way problem at his own cost.
Contractor shall also resolve the issues related to the tree cutting in the transmission line
and sub-station at his own cost. However the details of ROW issues have been indicated in
Special Condition of Contract (SCC) –Vol.-1A.

ii) Design & Manufacturing (as applicable), supply, storage, erection, testing & commissioning
of following materials

1. Galvanized Structural materials of towers as per requirement. OPTCL adopted standard


towers shall preferably be used for the transmission line, the details of which is given at
“Clause no.-13” in this chapter.

2. Insulators, hard wares.

3. ACSR conductors, GI earth wire with accessories etc and their stringing.

4. Commissioning of transmission lines.

5. Any other items required are also in the scope of this contract in order to complete the
proposed transmission lines in all respect.

iii) Civil works

The design, engineering, supply of all materials including cement and steel, consumables, as per
specification and approved drawings for civil works of the Transmission line including all
foundation and piling works but not limited to the following:

(a) Designing, fabrication, galvanizing and erection of structures on respective foundations


detailed in specification for civil works. The contractor shall preferably adopt OPTCL designed

Scope of Work-Vol-IIA Page 12


standard tower structures for use in various transmission lines, the details of which are given
elsewhere in this chapter.

(b) Soil testing for soil resistivity, type of soil and soil bearing capacity before designing.

3. Electrical System Data of 400/220/132/33


1. Nominal System Voltage (KV) 400/220/132/33
2. Highest System Voltage (kV) 420/245/145/36
3. System Neutral Earthing. Effectively earthed
4. Basic Insulation Level (kVP)
i) Bus 1425/1050/650/170
ii) Equipment other than Transformer 1425/1050/650/170
iii) Transformer 1050/650/170
5. Power Frequency withstand voltage (KV rms) 520/460/275/80
6. System fault level KA 63/40/40//25
7. Creepage distance for insulators (mm) 10500/6125/3625/900
8. Min. recommended clearance in air (mm) as per CBIP
i) Phase-to-phase 3900/2160/1300/320
ii) Phase-to-earth 3400/2160/1300/320
iii) Sectional clearance 6500/5000/4000/3000
9. Min. ground clearance (as per IE Rules) 8000/5500/5000/4000
10. Bus configuration for 400/220/132/33 kV
Selection of ACSR conductor shall be Chosen from Moose, Zebra and panther as per
requirement and decision of employer.
11. Phase-to-phase distance:
i) Along the bay (mm) 7000/4500//3000/1500
ii) Strung bus (mm) 7000/4500/3000/1500

12. Reference design temperature 50 Deg. Centigrade.

Detailed technical particulars of different equipment have been specified in the respective
specifications in the subsequent section. If any technical particulars are missed from this
volume the same may please be referred from relevant IS: specification for bidding
purpose.

4. Design work
The Bidder shall furnish detailed design of the substation & transmission lines. The
design work shall include but not limited to technical calculations, preparation of
drawings and bill of materials and specifying equipment not specified in the specification
but necessary for the completion of the substation & transmission lines on the turnkey
basis. The technical calculation design drawings, etc. shall be submitted to the Employer
for approval. However the layout drawing furnished by OPTCL shall be taken as a guide
line.
5. Standards
All materials and equipments shall generally comply in all respects with the latest edition
of the relevant Indian Standards. International Electro-Technical Commission (IEC) or
any other internationally accepted Standard equivalent or better than relevant Indian
Standard. Equipment complying with all other authoritative standards such as British,

Scope of Work-Vol-IIA Page 13


ASA, VDE, etc. will also be considered if performance equivalent or superior to Indian
Standard is ensured.

In the event of supply of equipment confirming to any International or internationally


recognized Standard other than the Standard listed in the Specification. The salient
features of comparison shall be brought out and furnished along with the bid.

In case of adopting any standard other than that IS or IEC, a complete set of adopted
standard shall be supplied by the bidder. However it is desirable and preferred that the
equipment offered shall comply with one consistent set of standard unless other than
exceptional cases.

The equipment shall also comply with the latest revision of Indian Electricity Act and
Indian Electricity Rules and any other Electrical Statutory Provision, Rules and
Regulations.

6. Reference Drawings
Drawings showing indicating scope of work are enclosed. Drawings are complementary
to specifications and shall be referred to for better understanding as well as for estimation
of quantities and bill of materials for arising at lump sum bid price on turnkey basis.

The bidder shall submit with the tender, plan of the substation showing broadly the scope
of work incorporated as per technical specification. All the drawings shall be submitted in
quadruplicate, enumerated in conformity with relevant clause stipulated in the Technical
Section.

These drawings shall show proposed layout plan with section. Drawings showing overall
dimension, clearance etc. required for assembling and dismantling and space
requirements of all the apparatus are to be supplied to enable the Employer to examine
the design and layout at the installation.

7. Packing and Marking


The bidder shall include and provide for securely protecting and packing the plant so as
to avoid damage in transit under proper condition and shall be responsible for all loss or
damage caused by any defect in packing.

Large and heavy items such as 400kV, 220 kV, 132 kV and 33 KV equipment and
structural steel shall be packed and shipped as per standard international practice.

Container/Cartoons, boxes, trunks and other packages shall be strong and sturdy in
construction to withstand Ocean shipping, loading and unloading, transport on rough
roads, and storage in tropical area and hauling and handling during erection etc. Boxes
and packages shall also be protected by suitable packing with the help of wooden
planks/MS frame or galvanized steel strips.
A layer of waterproof material shall be provided inside the cartoon/boxes/packages to
protect the equipment from water seepage and to avoid rust.
The following information shall be marked on the container/boxes/packages etc.

a. Contractor’s/manufacturer’s name, project title and contract reference.


Scope of Work-Vol-IIA Page 14
b. Plant/accessory identification No. and title.

c. Net/gross weight.

d. Employer’s name with other dispatch particulars such as destination.

The employer shall take no responsibility for any damage done to the plant on route to
the site of work or place of delivery whichever is applicable.

8. Tests
i) Unless otherwise specified in respective section, all equipment shall be subjected routine,
acceptance and type test as covered and specified in any standard in presence of the
authorized representative of the employer.

ii) Bidder shall submit type test report from a recognized laboratory along with the bid.

iii) At least 15 days advance notice shall be given by the contractor to the employer for
witness the tests.

9. Compliance to IE rule 1956

i) The construction agency shall posses a safety manual duly approved by competent
authority in the Govt. of his State Governing the safety in work by the personnel and staff.

ii) The agency shall possess valid contractor’s license issued by the Electrical Licensing
Board of Odisha (ELBO) failing which he will not be allowed to start the work.

iii) Supervisors of works shall posses appropriate valid supervisory certificate of competency
issued ELBO, Odisha.

iv) At least 50% of electrical workmen employed in the project shall posses valid workmen
permit by ELBO.

10. The Contractor has to follow submission of drawings, data, and document
as per the format given below.
Post Order Final Document

SL Description With Bids For For Transp Prints Electronic


Review Recor arency (Photostat)
No. ds
FOR SUB-STATION
1. Switchyard single line diagram
2. Switchyard layout, plan, section &
placement of various equipment
3. Switchyard earthing and lightning
protection calculations.
4. Battery, battery charger, DCDB
sizing calculations.
5. Switchyard lighting calculations
6. Switchyard earthing and lightning layout.
7. Switchyard lighting layout.

Scope of Work-Vol-IIA Page 15


Post Order Final Document

SL Description With Bids For For Transp Prints Electronic


Review Recor arency (Photostat)
No. ds
8. Switchyard ,control room equipment
and cable layout.
9. Switchyard clamps and connector details.
10. Relay, metering and control panel block
logic diagram.
11. Control panel schematic drawings.
12. Logic for castle key interlock between
Breaker and isolator.
13. Relay, metering & Control panel and
ACDB,DCDB GA drawings.
14. Switchyard equipment GA drawings and
control schematics.
15. Cable schedule.
16. Interconnection diagrams.
17. Relay setting calculations and Coordination
drawings.

18. SLDs of ACDB and DCDB.


19. Soak pit and waste oil pit layout and
sizing calculation.
20. Structural design calculations super
structures.
21. Civil drawings for foundation and
cable trenches.
22. Structural fabrication drawings of
equipments gantries etc.
23. Filled in equipment data sheets as per
enclosed format.
24. Complete literature, leaflets for all
equipments.
25. Operational/maintenance manual.
26. Deviation schedule w.r.t.
a) Specification
b) Document/
attachments.
27. List of spare parts foreach major equipment.
28. List of special tools and tackles.
29. List of sub-vendors.
30. QA plan of vendor
31. Installation operating and maintenance
instruction.
32. Inspection Plan and Testing Procedure.
33. Test Records.
34. List of commissioning/maintenance spares.

35. Data Book/Manual


a)Installation Manual
b) Operating/Maintenance.
c)Catalogues/ Brochures.
FOR TRANSMISSION LINE

Scope of Work-Vol-IIA Page 16


Post Order Final Document

SL Description With Bids For For Transp Prints Electronic


Review Recor arency (Photostat)
No. ds
36 Route map, Line Survey report(preliminary &
Final) as per the BPS.

37 Soil Investigation report of the locations

38 Civil drawings for foundation of Tower &


Foundation design
39 Structural design calculations super structure
for Tower and detail drawings.
40 Structural fabrication drawings of
different type of towers.

41 Tower clamps & connector, insulator and


other hardware materials details.
42 Deviation schedule w.r.t.
a) Specification
b) Document/
attachments.
43 List of special tools and tackles.
44 List of sub-vendors.
45 QA plan of vendor
46 Installation operating and maintenance
instruction.
47 Inspection Plan and Testing Procedure.
48 Test Records.
49 List of commissioning/maintenance spares.

50 Data Book/Manual
a)Installation Manual
b) Operating/Maintenance.
c) Catalogues/ Brochures.

Scope of Work-Vol-IIA Page 17


11. Minimum clearance for substation design shall be as per details given in the table
below.
Highest Insulati Switching Sectional Minimum clearance Ground
system on level Impulse Clearance Clearance (mm)
voltage (kVP) Voltage (mm)
(kV) (KVP)
Between Between
phase & phases
Ground

36KV 170 - 3000 320 320 3700

145KV 650 - 4000 1300 1300 4600

245KV 1050 - 5000 2160 2160 5500

420KV 1425 7000 3400 3900 8000

Scope of Work-Vol-IIA Page 18


Scope of Work-Vol-IIA Page 19
12. OPTCL adopted standard switch yard structure:
The bidders may adopt their own type tested design for switchyard structures with approval from
OPTCL. However the standard switch yard structures adopted in OPTCL switch yards system in
different voltage levels are given below. The height & weight are indicative only.
A 400 KV SIDE:
COLUMN: 4TA,4TB,4TC,4TD TYPE,- HEIGHT-29 (Additional Peak 5 Mtrs) MTRS, WEIGHT-10
1 MT
2 BEAM:4GA,4GB TYPE,-LENGTH- 27 MTRS, WEIGHT-4 MT
B 220 KV SIDE:
2. COLUMN: P1S TYPE,- HEIGHT-21.5 MTRS,WEIGHT-4.464MT
3. BEAM:Q1 TYPE,-LENGTH-18 MTRS, WEIGHT-1.473MT
C 132 KV SIDE:
6. COLUMN: T1S TYPE,- HEIGHT-15 MTRS,-WEIGHT-1.193 MT
7. COLUMN: T4S TYPE,-HEIGHT-11 MTRS,-WEIGHT-0.924 MT
8. BEAM:G1 TYPE,-LENGTH-10.4 MTRS,-WEIGHT-0.613 MT
9. BEAM:G2 TYPE,-LENGTH-14.9875 MTRS,-WEIGHT-0.906 MT
10. BEAM:G1X TYPE,-LENGTH-10.4 MTRS,-WEIGHT-1.370 MT
11. BEAM:G1,2 TYPE,-LENGTH-10.4 MTRS,-WEIGHT-1.25 MT
D 33 KV SIDE:
1. COLUMN: T8S TYPE,- HEIGHT-10.5 MTRS,WEIGHT- 0.777 MT
2. COLUMN: T9S TYPE,-HEIGHT-7.5 MTRS,WEIGHT - 0.592 MT
3. BEAM:G4 TYPE,-LENGTH-5.5 MTRS,WEIGHT-0.306 MT
4. BEAM:G4X TYPE,-LENGTH-5.5 MTRS,WEIGHT-0.306 MT
5. BEAM:G6 TYPE,-LENGTH- MTRS,WEIGHT-7.25 MT
E THE BAY WIDTH OF DIFFERENT VOLTAGE LEVEL ARE AS BELOW
1. 400 KV SYSTEM SHALL BE 27 MTRS.
2. 220 KV SYSTEM SHALL BE 18 MTRS
3. 132 KV SYSTEM SHALL BE 10.4/13.1MTRS.
4. 33 KV SYSTEM SHALL BE 5.5 MTRS

13. OPTCL adopted standard Tower structure for transmission line:


The contractor may adopt their own type tested design for transmission line
structures/towers with approval from OPTCL. However the standard tower structures adopted in
OPTCL for different voltage levels are given below. The height & weight are indicative only.
A. 132 KV Transmission line.(Height 29 Mtrs) (MS Galvanised)
(i) “PA” type: Unit weight: 3.430 MT.
(ii) + 3 mtrs: Unit weight: 0.537 MT.
(iii) + 6 mtrs: Unit weight: 1.349MT.
(iv) “PB” type: Unit weight: 4.973 MT.
(v) + 3 mtrs: Unit weight: 1.018 MT.

Scope of Work-Vol-IIA Page 20


(vi) + 6 mtrs: Unit weight: 2.104 MT.
(vii) “PC” type: Unit weight: 6.214 MT.
(viii) + 3 mtrs: Unit weight: 1.119 MT.
(ix) + 6 mtrs: Unit weight: 2.342 MT.
(x) Templates for PA- Unit weight: 0.665 MT
(xi) Templates for PB- Unit weight: 0.602 MT
(xii) Templates for PC- Unit weight: 1.904 MT

B. 220 KV Transmission line.(Height 35.5 Mtrs) (MS Galvanised)


(i) “OA” type: Unit weight: 4.351 MT.
(ii) + 3 mtrs: Unit weight: 0.727 MT.
(iii) + 6 mtrs: Unit weight: 1.448 MT.
(iv) “OB” type: Unit weight: 7.574 MT.
(v) + 3 mtrs: Unit weight: 1.305 MT.
(vi) + 6 mtrs: Unit weight: 2.242 MT.
(vii) “OC” type: Unit weight: 9.839 MT.
(viii) + 3 mtrs: Unit weight: 1.436 MT.
(ix) + 6 mtrs: Unit weight: 2.599 MT.
(x) +15 mtrs: Unit weight: 6.670 MT
(xi) “UR” : Unit weight: 13.585 MT.
(xii) “UR” + 3 mtrs type: Unit weight: 17.316 MT.
(xiii) “UR” + 6 mtrs type: Unit weight: 4.249 MT.
(xiv) Templates for OA- Unit weight: 0.597 MT
(xv) Templates for OB- Unit weight: 0.815 MT
(xvi) Templates for OC- Unit weight: 1.172 MT
(xvii) Templates for UR- Unit weight: 1.509 MT
C. 400 KV Transmission line Tower.(Height 46 Mtrs)(HT Steel in Leg Section,Cross Arm &
Main Bracing and other Section MS)
(I) DA (Normal) Type:( 0 to 2 deg): 7.54869 MT
DA(+3 Mtr extn): +1.93856 MT
DA(+6 Mtr Extn): +2.74532 MT
DA(+9 Mtr Extn): +4.62562 MT
(ii) DB Type:( 2 to 15 deg): 13.96342 MT
DB(+3 Mtr extn): + 2.44864 MT
DB(+6 Mtr Extn): +4.82572 MT

Scope of Work-Vol-IIA Page 21


DB(+9 Mtr Extn): +9.34636 MT
(iii) DC Type:( 15 to 30 deg): 15.78074 MT
DC(+3 Mtr extn): +2.90732 MT
DC(+6 Mtr Extn): +5.4436 MT
DC (+9 Mtr Extn): +9.94816 MT
(iv) DD Type:(30 to 60 deg): 22.29494 MT.
DD(+3 Mtr extn): +4.11758 MT
DD(+6 Mtr Extn): +5.25294 MT
DD (+9 Mtr Extn): +7.2021 MT

D. No. of Bolts & Nuts used in each of the Tower

Type of Tower Normal +3 mtrs +6 mtrs +9 mtrs


PA 1602 142 276
PB 1097 273 542
PC 1654 313 592
OA 1147 180 228
OB 1299 236 372
OC 1877 254 402
UR 2283 357 588
DA 1980 524 722 1214
DB 3668 656 1284 2464
DC 4140 786 1442 2608
DD 5844 1080 1388 1912

Scope of Work-Vol-IIA Page 22


14. Approved Make of Equipment & Materials to be used in the Sub-station and
Transmission lines.
The following make of the equipment & materials shall be supplied as per approved vendor list.
VENDOR LIST FOR SUBSTATION AND LINE WORKS OF OPTCL
Sl No Description of Equipment or material Name of the Vendor
1 BREAKER
1.1 400 KV Spring-Spring, SF-6, 3150A, 63KA Siemens/ABB/CGL/AREVA/BHEL

1.2 220 KV Spring-Spring, SF-6, 3150A, 40KA Siemens/ABB/CGL/AREVA

1.3 132 KV Spring-Spring, SF-6, 3150A, 40KA Siemens/ABB/CGL/AREVA

1.4 33 KV Spring-Vacuum, 1600A, 25KA Siemens/ABB/CGL/AREVA/BHEL


2 CT
2.1 400 KV ( Dead / Live Tank) & 220 KV AREVA/ABB/CGL/BHEL/SIEMENS
(Dead tank/Live)
2.2 132 KV, ( Dead / Live Tank) AREVA/ABB/CGL/BHEL/VISHAL/TRANSFIELD/ INDIAN
TRANSFORMER/VICTRANS/ VIJAYA ELECTRICALS/
MEHRUL ELECTRICAL & MECHANICAL
ENGINEERS(P)LTD/KAPCO ELECTRIC (P)LTD
2.3 33 KV, ( Dead / Live Tank) AREVA/ABB/CGL/PRAGATI/VISHAL/TRANSFIELD /
INDIAN TRANSFORMER /VICTRANS/ VIJAYA
ELECTRICALS/ MEHRUL ELECTRICAL &
MECHANICAL ENGINEERS/ KAPCO ELECTRIC (P)LTD
3 CVT
400KV, 220KV & 132KV AREVA/ABB/CGL/BHEL/SIEMENS
4 PT / IVT
4.1 400KV & 220KV AREVA/ABB/CGL/BHEL/SIEMENS
4.2 132KV & 33KV AREVA/ ABB/ CGL/ BHEL/ INDIAN TRANSFORMERS /
VIJAYA ELECTRICALS/ VICTRANS/ MEHRUL
ELECTRICAL & MECHANICAL ENGINEERS/ KAPCO
5 SURGE ARRESTOR
400KV, 220KV, 132KV & 33KV CGL/OBLUM/ AREVA/ LAMCO/ ELPRO
INTERNATIONAL
6 CR PANEL
400KV, 220KV, 132KV & 33KV ABB/SIEMENS/AREVA/OTHER MANUFACTURERS
USING RELAYS OF SIEMENS/ AREVA/ABB/ SEL/ GE
7 ISOLATORS (I) 400KV ABB/SIEMENS/SWITHGEAR&STRUCTURALS/GR
POWER/AREVA/CGL
(II) 220KV, 132KV & 33KV ABB/SIEMENS/SWITHGEAR&STRUCTURALS/GR
POWER/AREVA/CGL/ J.D Electrical Ltd/ PR
ENGINEERING
8 HARDWARE FITTINGS
8.1 400KV RASTRIYA UDHYOG/ ERITECH/ IAC/ EMI, KRSNA
TRANSMISSION HARDWARE MFG PVT LTD/

Scope of Work-Vol-IIA Page 23


INDUSTRIAL SPARE PRODUCTS. SUPREME & CO. PVT.
LTD
8.2 220KV, 132KV & 33KV RASTRIYAUDHYOG/ERITECH/IAC/EMI/ELECTRO TECH
AND TRANSTECH, KRSNA TRANSMISSION
HARDWARE MFG PVT LTD. JAINCO TRANSMISSION
LTD, [Link] INDUSTRIES PVT LTD,/ INDUSTRIAL
SPARE PRODUCTS/ SWAMIJI TRANSMISSION PVT.
LTD/NIKE ENERGY MANUFACTURING [Link]
9 CONDUCTOR APAR, GPIL, ERITECH, STERLITE, VIJAYA/
LUMINO/CABCON/TIRUPATI/ TERACOM/ KJV ALLOY
10 EARTHWIRE BHARAT WIRE ROPES/UIC WIRES/USHA MARTIN /GK
WIRE, BEDMUTHA INDUSTRIES
11 DISC INSULATORS/SOLID CORE POST BHEL/WS/MODERN INSULATOR/ADITYA BIRLA
INSULATORS INSULATORS/ SRAVANA, M/S INSULATORS &
ELECTRICALS COMPANY, MANDEEP
12 LONG ROD INSULATOR MODERN INSULATORS
13 COMPOSITE POLYMER INSULATOR GOLDSTONE INFRATECH LTD/ DECAN
ENTERPRISERS/ ADITY BIRLA INSULATOR
14 TOWER & STRUCTURES FOR LINE AND KEC/RPG/JYOTI /L&T/EMC/KALPATARU/ NEXO/
SUBSTATION AND FOUNDATION BOLT UTKAL GALVANIZER/IVRCL INFRASTRUCTURES
(SAIL/TATA/RINL STEEL TO BE USED) &PROJECTS LTD, NAGPUR/ UNIQUE
STRUCTURES&TOWERS LTD BHILAI/TECHNO
ENGINEERING &CO LTD NEW DELHI/UNISTAR
GALVANISERS & FABRICATORS(P) LTD
JAMSEDPUR/NEW MODERN TECHNO MECH PVT. LTD,
BARIPADA / GLOBAL GALVANISER, KHURDA/
AGARWAL STEEL STRUCTURES (INDIA) PVT LTD,
HYDERABAD/ SRI ASHUTOS ENGINEERING, RAIPUR/
ASTER PVT LIMITED, HYDERABAD/SHREEM
ELECTRICALS PVT LIMITED, BANGALORE./
[Link] INDUSTRIES/ VIJAY TRANSMISSION
/GURUNANAK OVERSEAS/ SOLUX GALFAB
/[Link]
15 PVC INSULATED POWER AND NICCO/GLOSTER/CCI/KEI/CRYSTAL/POLYCAB/ GPIL/
CONTRAL CABLES FINOLEX/UNIVERSAL/M/S HAVELLS INDIA LTD/ KEC
INTERNATIONAL LTD /DAKSHA INDUSTRIES /V-
GUARD/ SCOT INNOVATION/ GEMSCAB/MOHTA
ELECTRO SYSTEM(MESCAB)
16 132KV GRADE CABLE KEI INDUSTRIES LTD/ CABLE CORPORATION OF
INDIA/ UNIVERSAL CABLE
17 HF COAXIAL CABLES ALPHA COMMUNICATION, DELHI/DELTON CABLES,
NEW DELHI

18 STATION TRANSFORMER (BEE AREVA/ALFA/TESLA/OTPL


STANDARD)
19 FIRE FIGHTING EQUIPMENT MINIMAX/CEASE FIRE/ M/S KANADIA FYR FYTER PVT
LTD./ASKA EQUIPMENTS LIMITED
20 LIGHTING FIXTURES PHILPS/CGL/BAJAJ/HAVELS,AVNI SOLUTIONS PVT
[Link] MAKE LED LIGHTING AS PER BEE
STANDARD

Scope of Work-Vol-IIA Page 24


21 CEMENT OPC GRADE -43 ACC/ULTRA TECH/KONARK/LAFARGE
22 STEEL SAIL/TATA/RINL& STEELS OF OTHER MAKE TO BE
APPROVED BY OPTCL AS & WHEN REQUIRED.
23 GI PIPE TATA/JINDAL
24 AIR CONDITIONER HITACHI/CARRIER/BLUE STAR/VOLTAS/LG
25 PVC WIRES L&T/FINOLEX/ANCHOR/KDK/HAVELLS
26 SWITCHES ANCHOR/ABB/CONA/INDO ASIAN/HAVELS
27 MCB L&T/ABB/SIEMENS/MDS/ HAVELLS/INDO ASIAN
28 ACB/MCCB L&T/SIEMENS/MERLIN GERIN
29 ACDB/DCDB/BMK/CONSOLE BOX MAKTEL SYSTEM (VADODARA) /SARVANA (CHENAI)/
TECHNOCRAT (CUTTACK)/UNITED ENGINEERS /BOSE
ENGINEERING (INDIA) / ALFA AUTOMATION/ AMARA
RAJA/ CHHABI ELECTRICAL
30 CLAMPS AND CONNECTORS ELECTROMECH TRANSTECH/ RASTRA UDYOG
/TYCO/IAC /ASWINI KUMAR & CO.
31 GI BOLTS & NUTS NEXO/ GKW/ ASP/ MAHESWARI (P) FASTENERS &
BRIGHT PVT. LTD
32 220V PLANATE BATTERY EXIDE
33 48V VRLA BATTERY EXIDE /AMARRAJA
34 220V DC BATTERY CHARGER STATCON POWER CONTROLS/ AMARRAJA/ CHLORIDE
INDIA (FORMERLY CALDYNE)
35 48V DC BATTERY CHARGER SIGNOTON(INDIA)/ CHLORIDE INDIA (FORMERLY
CALDYNE)/ STATCON POWER CONTROLS./ AUTOMATIC
ELECTRIC/ AMARRAJA
36 WAVE TRAP AREVA/ ABB/ BPL
37 DIGITAL PLCC WITH PROTECTION AREVA/ ABB/ SIEMENS/ MAKE CONFIRMING TO IEC
COUPLER, FSK MODEM FOR VFT STANDARD & COMPATIBLE WITH OPTCL SYSTEM
38 EPBX BPL/SIEMENS/PUNCOM
39 RTU ABB/ SIEMENS/ AREVA/ CHEMTROL MAKE CONFIRMING TO
IEC 870-5-101 PROTOCOL & COMPATIBLE WITH OPTCL
SYSTEM
40 220/132KV LINE TRAP AREVA/ABB/CGL/BPL/GYRO

41 MEASURING INSTRUMENTS FOR TELECOM ELECTRONICA/FLUKE/PHILIPS


42 SPILTTER FOR CFE ALSTOM/CEGELAC
43 STALLION MODULE FOR CFE STALLION TECHNOLOGIES INC. / ANY OTHER REPUTED
(PROPRIETARY) MAKE SUBJECT TO COMPATIBILITY WITH OPTCL SYSTEM.
44 METERS, TRANSDUCERS, INDICATOR. SECURE METERS PVT LTD

45 AUXILIARY RELAYS. EAUSUN & REYORLEE LTD.

46 SURVEY IDAX TESTING LAB. [Link]/TECHNO SOCIETY OF


ENGINEERS FOR TECHNICAL SOLUTIONS / ALPHA TESTING
LABORATORY
47 CONCRETE TESTING, PILE INTEGRITY IDAX TESTING LAB. [Link]
TESTING
48 MEGGER MAKE TESTING & MEASURING Megger LTD
INSTRUMENTS

Scope of Work-Vol-IIA Page 25


15. Portable Fire Extinguisher : (ANNEXURE-I)
Portable fire extinguishers of the following types shall be supplied to each sub-station.
Sl Description of Unit capa Quantity Required
No Items city At each At each At each
132/33 kV 220/132/33 220/33 kV
S/S kV S/S S/S
1 Foam Type Nos 9 ltrs 2 4 4
2 Dry chemical Nos 22.5 2 4 2
Powder Type Kgs
(Trolley mounted)
3 Dry Powder Type Nos 5 Kgs 2 4 2
4 Carbon Dioxide Nos 4.5K 5 10 5
(CO2) gs
5 Carbon dioxide Nos 22.5 2 4 2
(CO2)Trolley Kgs
mounted
6 Fire bucket with (a Set 3 5 3
set comprises of six
nos Bucket in each
stand & one stand )
7 9 litre water type Nos 9 litre 4 4 4

8 50 Litres Mechanical Nos 50 2 2 2


Foam type Litres

The quantities are indicative. Bidders are advised to design as per the requirement.

Scope of Work-Vol-IIA Page 26


16. Maintenance & Testing Equipment: (ANNEXURE-II)
Maintenance & testing equipment shall be supplied & installed for each substation as per
the list given below.
Sl. Description of Items Unit Quantity Required
No At each At each At each At each
400/220 KV 220/132/33 220/33 KV 132/33 KV
S/S KV S/S S/S S/S
1. 160 kv transformer oil breakdown voltage Nos 1 1 1 1
test set
2. Insulation resistance tester (megger) Nos 1 1 1 1
3. Oil sampling bottle Nos 4 4 4 4
4. SF6 gas leak detector Nos 1 1 1 1
5. LCD, digital multimeter Nos 2 2 2 2
6. Analogue Multimeter(features same as Nos 1 2 1 1
digital multimeter)
7. LCD, clamp on meter Nos 2 2 2 2
8. Digital earth tester Nos 1 1 1 1
9. Discharge rod as per standard for carrying Nos 6 6 6 6
out the switch yard maintenance work
10. Rubber gloves of operation of isolators and Pairs 2 2 2 2
earth switch
11. Relay tools kit Sets 1 1 1 1
12. Portable emergency light Nos 4 4 4 4
13. Latest version desktop PC of reputed make Set 1 1 1 1
with all its accessories including CPU,
Monitor, UPS and having all latest loaded
software and also its back up in shape of
CD and separate pen drive . Suitable for
loading of software as recommended by the
relay manufacturer. It includes supply of
one no portable laser printer of reputed
make.
Make of PC and printer: HP/DELL

** The multimeters (both digital and analogue), clamp on meters, earth tester shall of
“Fluke/Megger/Motwane” make. Prior approvals of OPTCL for all the testing equipments are to
be taken.
*** Insulation resistance tester shall of M/S Megger .

Scope of Work-Vol-IIA Page 27


17. Other Tools and Plants (T&P’s) Requirement: (ANNEXURE-III)
Following T&P’s of reputed make shall be supplied & installed at each substation.
Sl No Description of Items unit Quantity Required

At each At each At each At each


400/220 220/132/33 220/33 KV 132/33 KV
KV S/S KV S/S S/S S/S
1 Set of “D” spanner(6mm – 42mm) Set 1 1 1 1
2 Set of “Ring” spanner(6mm – 42mm) Set 1 1 1 1
3 Socket wrench with sockets, handles, Set 1 1 1 1
and other attachment(6mm-42mm)
4 Insulated cutting plier Nos 2 2 2 2
5 Insulated nose plier Nos 2 2 2 2
6 Monkey plier Nos 1 1 1 1
7 Circlip plier Nos 1 1 1 1
8 Pipe wrench 1 1 1 1
a)12 inch – 1 no Set
b)18 inch – 1 no
9 Sly wrench 1 1 1 1
a)12inch – 2 nos Set
b)18inch – 1 no
Insulated handle screw drivers of Set 1 1 1 1
different sizes as per required
a)12inch plain head – 2 nos
b)8inch plain head – 2 nos
c) 12inch star head – 1 no
d) small size6inch plain and star head –
2 each
e)Complete set of different head in one
box/set -1set
11 “L”-N keys set of different sizes in one Set 1 1 1 1
box/set
12 M.S Files(12inch and 6inch sizes) set 1 1 1 1
Round files and flat files-one each of
different sizes)
13 Hammar with handle Set 1 1 1 1
a)1 lb – 2 nos
b)1/2 lb-2 nos
c)2 lb-1 no
14 Crow bar set 1 1 1 1
a)5 ft – 2nos
b)3ft-2 nos
15 Steel scale(12inch) Nos 2 2 2 2
16 Steel tape Set 1 1 1 1
a)5 mtrs-2 nos
b)30mtrs-1 no
17 Oil cane Nos 2 2 2 2
18 Spirit level (8inch) No 2 2 2 2
19 Plumb head with string and attachment No 1 1 1 1
20 Maintenance safety belt with all Set 3 4 3 3
attachment and helmets(complete one
set)
21 Hand drill machine with different bits No 1 1 1 1
and key.(Wolf make)
22 Vacuum cleaner having hot blower No 1 1 1 1
provision with all attachments (Eureka

Scope of Work-Vol-IIA Page 28


Sl No Description of Items unit Quantity Required

At each At each At each At each


400/220 220/132/33 220/33 KV 132/33 KV
KV S/S KV S/S S/S S/S
Forbes make)
23 230-250VAC,80W,450mm sweep,1400 No 4 4 2 2
rpm stand(rugged) FAN
Make: Almonard,CGL

** T&P’s shall be of Taparia/Geodre make. The hand drill and vacuum cleaner shall be wolf
and Eureka Forbes make.

Scope of Work-Vol-IIA Page 29


18. Office Furniture: (ANNEXURE-IV)
Office furniture shall be supplied & installed at each substation as per the list given below. All
the furniture shall be of Godrej make. Before supply of the furniture to the sub-station,
approval from OPTCL is required. Details of the scope of supply are as indicated below.
Sl No Description of Items unit Quantity Required
At each 132/33 At each At each 220/33
KV S/S 220/132/33 KV S/S
KV S/S
1 5ftX3ft executive table with Nos 5 6 5
drawer both sides

2 3ftX2&1/2ft Table with one side Nos 7 8 7


drawer

3 Computer table suitable keeping Set 1 1 1


monitor, CPU,UPS and printer
with two nos revolving arm chair
suitable for computer use.

4 Executive revolving ,adjustable Nos 5 6 5


(height) chairs with arm

5 Cushion fixed “S” type steel Nos 18 24 18


chairs with arm

6 6ftX3ft conference table Nos 1 1 1

7 Cushion arm steel chairs for Nos 6 8 6


conference table purpose.

8 6ft height steel almirah (only Nos 4 6 4


with selves) for keeping records
and other valuable items.

9 6ft height steel almirah with Nos 2 2 2


glass doors for library purpose

10 6ft height (having minimum 6 Nos 2 2 2


lockers facility) steel cupboard
with locking arrangement.

11 4ft steel rack (minimum three Nos 8 10 8


selves) for keeping the files and
other items.

Scope of Work-Vol-IIA Page 30


19. PORTABLE ALUMINIUM LADDER EXTENDABLE TYPE OF 3m+
3mTO BE USED FOR MAINTENANCE OF EQUIPMENT INSIDE
SWITCH YARD.
Heavy duty Two fold with sliding feature aluminum ladder to be used for the maintenance work
equipment in the switch yard ( 400 KV,220 KV,132 KV & 33 KV: Breaker, CT, CVT, Isolators
etc) & also street lighting maintenance. Each fold will be of minimum height of 3 Mtrs and
should have better locking arrangement between each folds for better rigidity.

20. PEDESTAL MOUNTED WHEEL FITTED DERRICK FOR LIFTING/


LOWERING OF MATERIALS UP TO 1.5 TON CAPACITY.

Heavy duty Pedestal mounted wheel fitted derrick for lifting/ lowering of materials up to 1.5 ton
capacity to be used for the maintenance work equipment in the switch yard (400 KV,220
KV,132 KV & 33 KV: Breaker, CT, CVT, Isolators etc) & also other maintenance works. The
height of the derrick/platform will be suitable for lowering of the top pole of the circuit breaker
up to 400 KV and other equipment upto 400 KV.

END OF VOLUME-IIA (SCOPE OF WORK)

Scope of Work-Vol-IIA Page 31

Common questions

Powered by AI

Testing and commissioning ensure that all systems and components of a transmission line or substation are operational and meet technical specifications before handover. These processes verify the performance and safety of installed equipment, identify potential faults, and ensure compliance with design parameters, which are critical for the reliable delivery and handover of the completed system to the owner .

Conducting a transmission line route survey and resolving right of way issues are critical steps in constructing 132 KV/DC lines as they ensure the path for the transmission line is adequately planned and legal obstacles are removed. The survey determines the optimal routing of the line to minimize costs and environmental impact, while addressing right of way issues prevents future conflicts with landowners and ensures compliance with legal requirements .

Installation and testing equipment contribute to substation reliability by ensuring that components are installed correctly and tested for compliance with operational standards. They help in detecting malfunctions, measuring system parameters, and verifying equipment integrity, which are essential for maintaining steady and reliable operations, reducing the risk of failure and downtime .

Using underground cables for substation lighting can present challenges such as increased installation costs, complex maintenance, and potential disruption during repairs. These challenges can be addressed by careful planning and using high-quality materials to ensure durability, adopting advanced cable laying techniques to minimize disruption, and implementing robust maintenance protocols to quickly address any issues that arise .

Civil works specifications greatly influence the successful completion of substation projects as they define the structural and foundational requirements essential for stable operation. Proper civil work design ensures durability, safety, and compliance with regulations. Specifications include details like structural materials, soil testing, site preparation, foundation design, and other infrastructure elements, which, if correctly adhered to, provide a reliable infrastructure to support electrical equipment and operations .

The design of a 132 KV feeder bay extension supports operational efficiency by facilitating optimal energy flow and system expansion, ensuring effective load distribution and system reliability. Precise engineering and layout design accommodate easy integration with existing systems, allowing for scalability and reduction of congestion and electrical losses, which enhances overall efficiency and performance of the substation .

Managing logistics and transportation in transmission line and substation construction involves strategies like detailed planning for optimal routing and scheduling, securing transit insurance, using specialized packaging, and anticipating customs requirements. These strategies ensure timely and safe delivery of materials, minimize risks of delays and damages, and support the overarching timelines of construction projects to maintain momentum and meet contractual obligations .

Integrating fire safety measures is crucial in substation and transmission line projects to prevent and mitigate fire-related hazards that can lead to equipment damage, power outages, and safety threats to personnel. Fire safety equipment, such as extinguishers and fire buckets, and systems like smoke detection, ensure rapid response to fire incidents, thus protecting the infrastructure and minimizing operational disruptions .

Including mandatory and maintenance spares in supply contracts is crucial for ensuring ongoing operations and quick recovery post-failure in substation projects. Mandatory spares prevent operational downtime as they allow for immediate replacement of faulty components. Maintenance spares ensure that the necessary tools and parts are available for routine checks and preventive maintenance, thus supporting sustained reliability and safety of substation operations .

The provisions of equipment supply and storage influence planning and execution by dictating timelines, logistics, and equipment readiness at different stages of substation projects. Proper packaging, transit, and storage arrangements protect equipment integrity and availability, minimizing delays and ensuring that equipment meets specifications at installation. This ensures smooth progression from design to execution and facilitates adherence to project schedules .

You might also like