DESCRIPTIVE

FOR

CONTROL SYSTEM,

COMMAND, MEASUREMENT AND SUPERVISION

FOR GENERATOR SET GROUP

 Index
INTRODUCTION
Security technique recommendations for the user.......................................................................................................4
Project Data
Power supply tension...............................................................................................................................................................5
Environment data.....................................................................................................................................................................5
Measurement Entries ..................................................................................................................................................................5
Measurement entries: Voltage.................................................................................................................................................5
Measurement entries: Current...............................................................................................................................................6
Auxiliary and command entries ..............................................................................................................................................7
Digital entries.................................................................7
Analog inputs ................................................................................................................................................................8
Pickup Entry ............................................................................................................................................................9
Auxiliary and command outputs .................................................................................................................................................9
Relay outputs........................................................................................................................................................................9
Analog outputs
Controller outputs............................................................................................................................................................10
Operational States.......................................................................................................................................................11
Synchronization of the generator key..........................................................................................................................................11
Close the generator key without synchronization (Starting without voltage from the CGR) ........................................................................11
Network key synchronization ............................................................................................................................................12
Close the network switch without synchronization (Starting without voltage CRD) ..................................................................................12
Open generator key..............................................................................................................................................................13
Open the network key................................................................................................................................................................13
Transfer synchronization.................................................................................................................................................13
Switching logic................................................................................................................................................................14
Emergency operation
Failures...........................................................................................................................................................................................14
Failure classes......................................................................................................................................................................14
Internally determined failures
Remove failures
ELEMENTS OF INDICATION AND OPERATION
Front panel......................................................................................................................................................................16
LED's
Keys .................................................................................................................................................................................18
Movement on the display................................................................................................................................................18
Operation of the Keys
Operating mode selector switch..........................................................................................................................20
Indication
GMG Diesel..................................................................................................................................................................22
PARAMETERIZATION MASKS (INTRODUCTION OF PARAMETERS - LEVEL 1).....................................................23
Service Indication
Network voltage error .............................................................................................................................................................24
Active power controller ...................................................................................................................................................24
Power factor controller...............................................................................................................................................24
Emergency (network failure)........................................................................................................................................................25
Dependent departure/stop on the schedule....................................................................................................................................25
Modify the counter state.................................................................................................................................................25
Clock and calendar adjustment...................................................................................................................................................26
SERVICE DEPLOYMENT..................................................................................................................................................27
Measured magnitudes and technical data
Measured quantities..................................................................................................................................................................28
Reference conditions for the magnitudes............................................................................................................................28
Technical Data ........................................................................................................................................................................29
Dimensions
Connection diagram............................................................................................................................................................32

23/04/99 2
 NOTE

This Instruction Manual has been prepared for maximum use of

instrument. If inputs/outputs, functions, masks are described,
parameterization and other details that are not possible with the instrument
in question, these should be disregarded.

ATTENTION!

This instruction manual was prepared for the installation and placement of
instrument service. The multiplicity of adjustment parameters does not
pode abranger qualquer possível variante imaginável e são por este motivo
considered only as adjustment aids.

23/04/99 3
INTRODUCTION

Recommendations for security techniques for the user

This documentation contains the information necessary for usage

specific to the product described in it. It is directed to qualified personnel.
Hazard indications The following indications are for your personal safety and for safety.
against damage to the described product and the devices connected to it.
Safety recommendations and alerts for the prevention of hazards for the
life and health of the users or the maintenance staff, or respectively
for the prevention of material damage, it is emphasized in this documentation
through the symbols or indications defined here. The concepts used,
in the sense of this documentation, the following meanings:

DANGER !!!

The DANGER symbol draws attention to hazards and their handling as well as
its prevention. A failure to observe it can lead to death, serious damage
physical or significant material losses.

ALERT!

If the alerts are not observed, it may result in the destruction of

instrument as well as the equipment connected to it. They must be
the respective precautionary measures were taken.

ATTENTION !

Important recommendations are made alongside this symbol for the

installation, assembly and connection of the instruments. Please observe these
unrestricted recommendations for assembling the instrument.

23/04/99 4
Project Data

NOTE

The connected inductances (for example, trigger coils of

work or sub-voltage circuit, of auxiliary contactors or of
power must have adequate protection against interference.

Power supply voltage

Power supply voltage 12 or 24 VDC

Absorbed power maximum 16 W

12 or 24 VDC

2 0V U=12/24 VDC
1 V DC max. 16 W Voltage source
0 N

Born Designation
0 Borne N do sistema de baixa tensão ou do ponto de neutro (estrela) do
potential transformer (measurement reference).
1 Power supply voltage: 24 or 12 VDC, 16 W
2 Power supply voltage: 0 V reference potential
Environmental data

Nominal voltage measured .................................AC ................... maximum 254/440 V

nominal current measurement .................................AC ......................................... ../5A
Self-consumption ......................... maximum ......................................... 16 W
Ambient temperature ...................................... ............................... -20..+70 °C
Ambient humidity ...................................................95 %, non-condensing

Measurement Entries

Measurement inputs: Voltage

• Generator __________________________________________________________________

CRD CGR
L1
L2
L3
G
N

22 L3
21 L2 GENERATOR VOLTAGE
20 L1
0 N

Born Measurement Designation

20 direct Generator voltage L1
21 Generator voltage L2
22 Generator voltage L3
0 Neutral of the three-phase system / Measuring transformer

23/04/99 5
 •• Bus __________________________________________________________________

CRD CGR
L1
L2
L3
G
N

24 L2
BAR TENSION
23 L1

Borne Measurement Designation

23 direct L1 bus voltage
24 L2 bus voltage

• Speech __________________________________________________________________

CRD CGR
L1
L2
L3
G
N

52 L3
51 L2 NETWORK TENSION
50 L1

Born Measurement Designation

50 direct Network voltage L1
51 L2 network voltage
52 Network voltage L3

Measurement inputs: Current

• Generator __________________________________________________________________

CRD CGR
L1
L2
L3
G
N

Detail
Of the connection of the CTs
S2 S1
L.. G
s2 s1
32 s1 (k)
L3
31 s2 (l)
Current of
.. s1 (k) 30 s1 (k) Generator
L.. L2
.. s2 (l) 29 s2 (l)
26 s1 (k) ../5 A
L1
25 s2 (l)

Borne Measurement Designation

25 Generator current L1, TC terminal s2 (l)
26 Current transformer of the generator L1, terminal of CT s1 (k)
29 of measurement Current from generator L2, terminal of TC s2 (l)
30 Current from the generator L2, TC terminal s1 (k)
31 ../5 A Generator current L3, TC terminal s2 (l)
32 Generator current L3, TC terminal s1 (k)

23/04/99 6
 •• Speech __________________________________________________________________

S2 S1
CRD CGR
L1
L2
L3
s2 s1
G
N

28 s1 (k)
L1 Current of
27 s2 (l) Speech ../5 A

Borne Measurement Designation

27 TC Network current L1, TC terminal s2 (l)
28 ../5 A Network current L1, TC terminal s1 (k)

Auxiliary and command inputs

Digital inputs
• Command inputs __________________________________________________________________

8 .. 40 V (AC/DC)
External switch
6 matches
R in= 68 k Ω
(priority 2)
External switch
Departure
R in= 68 k Ω
(priority 3)
External switch

R in= 68 k Ω
(priority 1)
Aux. CGR CB 3

R in= 68 k Ω CGR conference open

External switch

R in= 68 k Ω Block calling CRD

Aux. CRD CB 3

R in68 k Ω CRD conference open

Born Common Designation

correspondent (according to DIN 40 719 Part 3, 5.8.3)
Acts in the closing
3 7 Starting condition 1 (6 starting attempts are made)
5 Starting condition 2 (3 starting attempts are made)
6 Automatic Mode Enablement
53 Key network release
Acts in the opening
4 7 Confirmation signaling key generator OPEN
54 Confirmation signaling key OPEN network

23/04/99 7
 • Failure entries __________________________________________________________________

8..40 VDC
External command
A
R in= 68 Ω
k Digital input
External command 60

B
R in= 68 Ω
k Digital entry
124

Borne Common Designation

Correspondent (according to DIN 40 719 Part 3, 5.8.3)
e
A Configurable
125 124 Digital entry 1
126 Digital input 2
127 Digital input 3
B Configurable
61 60 Digital entry 4 (manual remote stop)(acts on
closure
62 Digital input 5 (oil pressure switch) (acts on opening)
63 Digital entry 6
64 Entrada digital 7
65 Digital entry 8
66 Digital entry 9
67 Digital entry A
68 Digital entry B
69 Digital Input C
70 Digital entry D
71 Digital Entry E
72 Digital input F
73 Digital entry G

Analog inputs

A Ia Load
B GND R=
Analog input
198 Ω 0..20 mA
C

A Resist. Enter.
B Analog input
Rin= 0..160 mV
C 10 k Ω

A Analog input
B 0 .. 180 Ohms
C or PT100

Born Borne Borne Designation

A B C
93 94 95 0...20 mA Nominal power value or power of
network (Analog input 1)
96 97 98 0...180Ω Oil pressure (Analog input 2)
99 100 101 Pt100 Temperature (Analog Input 3)
102 103 104 0...20 mA Freely scalable (Analog input
4)
105 106 107 0...20 mA Freely scalable (Analog input
5)
108 109 110 0...20 mA Freely scalable (Analog input
6)
111 112 113 0..160 mV Battery charging current (Input
analog 7)

23/04/99 8
Pickup Entry

Principle

24 V 90
91 Pickup Entry
< 1.0 V 92
12 V

< 1.0 V

Auxiliary and control outputs

Relay outputs
• Transfer keys __________________________________________________________________

max. 250 V AC

14 Umax= 250 V
I max= 2 A
Close generator key
CGR 15

16 Umax= 250 V
Close network key
CRD 17 I max= 2 A

39 Umax= 250 V
Open network key
CRD 40 Imax= 2 A

41 Umotherx= 250 V
Open generator key
CGR 42 I max = 2 A

Common Switched Designação

14 15 Generator key CLOSED
16 17 Network key CLOSED
39 40 Network key OPEN
41 42 Generator key OPEN

• Relays (General) __________________________________________________________________

max. 250 V AC

A
Umax250 V Output to relay
External actuator B

Common Switched Designation

A B
18 19 Device in standby
37 38 Manual Mode and not Failure Class (FC) 2 or 3
43 44 Working solenoid
45 46 Start key
47 48 Sinalização agrupada de falha (buzina )
33 34 Relay output 1 (preheating)
35 36 Relay output 2 (relay manager, relay 2)
74 75 Relay output 3 (relay manager, relay 3)
76 77 Relay output 4 (relay manager, relay 4)
78 79 Relay output 5 (relay manager, relay 5)
80 81 Relay output 6 (relay manager, relay 6)
82 83 Relay output 7 (relay manager, relay 7)

23/04/99 9
Analog outputs

121 0V 0..20 mA
Analog output
120 IA Carga = 400 Ω
123 0V 0..20 mA
122 IA Carga = 400 Ω Analog output

IA 0V Designation
120 121 Analog Output 1 0..20 mA
122 123 Analog output 2 0..20 mA

Controller outputs

• 3 POINT CONTROLLER Voltage controller / power factorϕ (power factor)____________________________

max. 250 V AC
Tension / cos ϕ 13 Umax= 250 V
Low
controller
control 12 High
Imax= 2 A Tension / cos ϕ
11 Common

Borne Utilization Designation

11 common
12 high Voltage controller / power factorϕ
13 low

• ANALOG CONTROLLER Frequency / active power controller _________________________________

10 0..20 mA Controller of
0V 9 0V Power and
Carga = 400 Ω
IA 8 IA Frequency

Borne Usage Designation

0...20mA
8 IA Frequency controller / active power
9 0V
10 n.c. (not connected)

23/04/99 10
Operational States

Generator key synchronization

The generator key is synchronized with frequency and voltage regulation, if

if the following conditions are met simultaneously:

Automatic operation:
• the AUTOMATIC operational mode has been selected
• the synchronization function is enabled within the parameterization mode
• there is no class 2 or 3 failure
• there is a condition set (for example, "Automatic 1" (terminal 3) or
"Automatic 2" (bearing 5) or watch, etc.)
• the bus is under voltage
• the group is active and the generator voltage and frequency are within the pre-defined limits
established.

Manual operation:
• the operational mode 'MANUAL' is selected
• the "CGR Liga" button has been activated
• the synchronization function is active within the parameterization mode
• there are no failures of class 2 or 3
• the bus is under voltage
• the group is active and the voltage and frequency of the generator are within the preset limits
established
Close the generator switch without synchronization (Starting without voltage from the CGR)

The generator key is closed without synchronization if the following conditions are met
simultaneously
Automatic operation:
• the AUTOMATIC operational mode has been selected
• there are no class 2 or 3 failures
• The release 'CGR tension-free start' is in 'ON' in parameterization mode.
• the busbar is not under tension
• the group is active and the generator's voltage and frequency are within the pre-established limits
• the signaling and confirmation 'CRD DESL' must be present (the CRD has been opened)
If other devices are connected via the CAN-Bus:
• no other CGR key can be closed
• if several devices want to put the CGR at the same time without synchronization, it will have
priority to the device with the lowest number on the CAN-Bus network.

Manual operation:
• the operational mode 'MANUAL' is selected
• the "CGR Liga" button was activated
• there is no class 2 or 3 failure
• The release 'Tension-free Start CGR' must be in the parameterization mode set to 'ON'
• the group is active and the voltage and frequency of the generator are within the established limits
• the bus is not under voltage
• the signaling and confirmation "CRD DESL" must be present (the CRD was opened)
If other devices are connected via the CAN-Bus:
• no other CGR key can be closed
• if several devices want to place the CGR at the same time without synchronization, there will be
the device with the lowest number on the CAN-Bus network.

23/04/99 11
Network key synchronization

The network key is synchronized with frequency and voltage tracking if

the following conditions are met simultaneously:

Automatic operation:
• the AUTOMATIC operational mode is selected
• the synchronization function is on in adjustment mode
• there is no failure of class 2 or 3
• the bus is under tension
• the network voltage is present
• the group is active and the voltage and frequency at the generator bus are
within the pre-established limits
• The signaling and confirmation 'CGR DESL' cannot be present (CGR
closed)
• The entry 'CRD Release' is placed.

Manual operation:
• the MANUAL operational mode is selected
• the 'CRD LIG' key was activated
• the synchronization function is enabled in adjustment mode
• there is no failure of class 2 or 3
• the busbar is under voltage
• the power supply is present
• the group is active and the voltage and frequency of the generator bus are
within the pre-established limits
• The signaling and confirmation "CGR DESL" cannot be present (CGR
closed)
• the entry 'CRD Release' is placed

Close the network switch without synchronization (Power on without CRD voltage)

The network key is closed without synchronization, if the conditions are met
simultaneously the following conditions:

Automatic operation:
• the AUTOMATIC operational mode is selected
• the release 'Tensionless Departure CRD' is ON in parameterization mode
• the bus is not energized
• the network voltage must be present
• the signaling and confirmation 'CGR DESL' must be present (CGR is
open)
• The entry 'CRD Release' is set.

Manual operation:
• the MANUAL operational mode is selected
• the CRD LIG key has been activated
• the busbar is not under tension
• the network voltage must be present
• the signaling “CGR DESL“ must be present (CGR open)
• the entry 'CRD Release' is placed

23/04/99 12
Open generator key

The generator key is opened by the drop of the relay 'CGR ON' (if
continuous impulse selected) and through the drop of the "CGR Release" relay.
CGR is opened under the following conditions:
• in operational mode "STOP"
• in failure class 2 or 3
• in the operation of the "CGR DESL" key in manual mode
• in the operation of the 'STOP' button in manual mode
• no automatic shutdown in operational mode "AUTOMATIC"
• after transfer synchronization of the CRD

Open the network key

The network key is opened by closing the relay 'CRD Open' (a

continuous impulse through the CRD LIG is not possible.
Under the following conditions, the CRD is opened:
• in the role of the network supervisor
• in the operation of emergency (absence of grid voltage)
• after the transfer synchronization of the CGR
• in the operation of the "CRD DESL" key in manual mode

Transfer synchronization

Isolated operation With transfer sync activated (command descriptions of

keys) the CGR key is synchronized with a request from the engine. They are valid
the synchronization conditions as described above. After that, it is done with the value
the power absorbed by the network is equal to zero, the regulation of the power of
generator. If zero power absorbed by the network is reached, the switch is opened
CRD.
If the engine requirements are removed, the CRD key is synchronized from
once the synchronization is completed, the generator power is reduced and after
Reaching 2% of the nominal power, the CGR switch is opened.

Operation of multiple groups With transfer synchronization enabled (key logic), it is synchronized.
the CGR key with a request from the engine. The conditions of
synchronization as described above. After it is done, with the absorbed power
through the grid equal to zero, the regulation of the generator's power. If a generator does not
to reach zero absorbed power, is assisted by others later
synchronized. If zero power absorbed by the grid is reached, it is opened the
CRD key.
1st caseIf a requirement for the motor is removed only in one device, then
this generator will, after 3 seconds have passed, reduce the active power and
when reaching 2% of the nominal power, open the CGR switch.
2nd caseIf the demand on the engine is removed within 3 seconds from all
devices, so all generators are synchronized back to the
network, after reducing its active power and reaching 2% of the power
nominal, open the CGR key.

23/04/99 13
Switching logic

The switching logic is programmed in adjustment mode (description in the command)

the keys). The switching logic is only possible in devices in operation.
isolated. With the switching logic activated, when there is a demand on the engine, it is opened
first the CRD network key and after 300 to 500 ms the key is closed
CGR generator. For switching back to grid operation, it is opened
first the CGR and after 300 to 500 ms the CRD is closed. In the placement of the
switches are valid as switching conditions for "unpowered connection" above
described.

Emergency operation

Premise The network decoupling must be adjusted to the network key (CRD). O
network decoupling is activated through the mask 'Emergency Op. ON'.
The emergency operation is performed in the operational mode 'AUTOMATIC' or
TEST emergency operation is carried out regardless of the state
the automatic digital inputs 1 (terminal 3) and automatic 2 (terminal 5). A
emergency operation can be blocked by removing the digital signal
Engine release (terminal 6)
Absence of the network If the network voltage is missing on at least one of the terminals 50, 51, or 52, it is activated.
the emergency operation. After the delay time has elapsed 'Operation of
Emergency LIGA (0..99s) opens the CRD network key and starts the
group. If the generator voltage is within 15% of the nominal voltage
the generator and the frequency is within 12% of the nominal frequency, it is
the generator key is closed. The group takes on the isolated supply.

Return of the network After the return of the power supply, the device awaits the transient period.
the networks (0..999 s) before syncing the network key back.

Failures

Failure classes

The supervisory functions are divided into four classes:

F0 Failure alert This failure does not lead to an interruption of operation. It generates a failure message.
F1 Failure alert This failure does not lead to the interruption of operation. It generates a failure message and
the sound alarm relay is activated.
F2 Active failures This failure leads to the shutdown of the GMG. The opening of the CGR is commanded,
followed by a cooling operation of the engine.
F3 Active failures This failure leads to the immediate opening of the CGR and the shutdown of the GMG.

23/04/99 14
23/04/99
INDICATION AND OPERATION ELEMENTS

Front panel
The front panel membrane is made of laminated plastic. All the keys are in
membrane key shape. The display is an LCD display of
2 x 16 characters, which are indirectly lit in red. The contrast
the indication can be continuously adjusted on the left side through a
digital potentiometer.

GENERATING GROUPS R

1 V1 V A (L1) A (L2) A (L3)

2 V2 6 8 28
3 V3 7 9
4 operational and alarm messages
CAR MANUAL ALARM SUPERVISION DISPLAY
5 - 5% fN + 5%
V SET 14
10 LIG. LIG.
SELECT DIGIT CURSOR
G 13
PROGRAM
11
12

TO TURN ON TO TURN ON AUTO MAN TEST

EMERG

SETPOINT

DESL. DESL. PART FOR RESET

15 16 17 18 19 20 21 23 22 24 25 26 27
Identification of LEDs and keys
LEDs Keys
1 V1................................................................ Voltage L1 12 "↓................................................... Commuting message

2 V2 Tension L2 12 SELECT ....................................Confirm selection

3 V3................................................................ Voltage L3 13 V............................................. Show next page

4 " ......... Operating mode "EMERGENCY" selected 13 DIGIT↑Increase value

5 -5%..fN...+5%".................................Frequency range 14 SET............................................... Activate nominal value
6 "AUTO" .......... Operating mode "AUTOMATIC" selected 14 CURSOR→..........Place cursor 1 position to the left
7 MANUAL............... 'MANUAL' operating mode selected 15 SETPOINT↑................................. Raise nominal value
8 SUPERVISION .................................... Active supervision 16 SETPOINT↓Reduce nominal value
9 ALARM..................... Message of existing failures 17 "CGR LIGAR" ..............Liga manual chave gerador CGR
10 "LIG." ........................Confirmation/signal. CGR closed 18 CGR OFF...........Manually turn off CGR generator switch
11 "LIG." ........................Confirmation/indication. CRD closed 19 CRD TURN ON.................... Manual switch network CRD
20 CRD OFF...............Manually turn off the CRD network key
21 AUTO.............Activate automatic operational mode
22 "MAN"........................Activate manual operational mode
23 “PART”................................... Manual entry of the GMG
24 STOP ..................................... Manual stop of the GMG
___________________________________________Visor 25 TEST .................Activate TEST operational mode
26 " EMERG"..................... Automatic stop of the GMG
28 LCD Screen 27 RESET................................Remove error message

23/04/99 16
LEDs

1 2 3 ........................... LED Voltage control Color 'GREEN'

V1 .. V2 .. V3
The LEDs 1 V1 2 "V2" e 3 V3 indicates what the voltage (U
L1N, UL2N, UL3N, UL12,
UL23you UL31) is being indicated at the moment. This is valid for the indication
from the generator voltage, how much from the network

4 LED For RED color

" "
When the LED 4 " is on the operational mode has been selected
EMERGENCY

5 LED Frequency meter Colors "RED/YELLOW/GREEN"

-5 %..fN..+5 %
Automatic mode The line of LEDs 5 between 47.2 Hz and 52.8 Hz serves to
generator frequency visualization.

6 ........................................ LED Automatic mode Color 'GREEN'

AUTO
If the LED is on 6 "AUTO", then the AUTOMATIC mode is active. If
LED blinking, the parameterization mode will be active.

7 LED Manual mode Color 'GREEN'

MANUAL
With the LED 7 "Manual" access, then the MANUAL mode will be active.

The keys 17 , 18 , 19 e 20 (direct command from the keys), as well as the keys 23 e 24

(Direct command Go-To from GMG) will be active.

8 LED Engine supervision Color "GREEN"

SUPERVISION
With the LED being 8 "Supervision" on, then the engine supervision will be active, or

that, in addition to the continuously monitored failure entries are

also supervised the entries of scheduled failures with delay. They are
similarly monitored are the generator undervoltage, subrotation, and reverse power.
When the commercial network is not present, the LED 8 "Supervision" will blink,

regardless of the mode of operation.

9 LED Failures Red color

ALARM
If the LED 9 "Alarm" will turn on, there will be a failure for the device, which is
process dependent on the class of failures. The message and type of failure are
shown on the display. If the LED flashes, a new fault has been added. Through
quick settlement will permanently remain on and the indication signal
failure group (horn) ceases.

10 LED Generator switch ON Color 'GREEN'

CGR LIG. The LED10 "CGR LIG." signals that the generator switch is closed.

23/04/99 17
Keys

Movement on the display

To facilitate parameter adjustment, the keys have the "AUTO-" function.

ROLL. This allows the sequencing of the adjustment masks and of
parameterization, of the digits or the cursor position. The "AUTOROLL" function
press and hold the respective keys for a longer time.
11 LED LIGA network key Color 'GREEN'
CRD LIG.
The LED11 "CRD LIG." sinaliza, que a chave da rede está fechada.
12 KEY ↓...SELECT Color "NONE"
"↓..SELECT
Automatic mode 12 "↓ SELECT 'Pressing' this key is
displayed and sequenced as the operation messages
and failures.
Parameterization mode 12 "↓ SELECT 'There is a leap to the next'
introductory mask. If the original value has been changed
through the keys 13 CURSOR→or 14 DIGIT↑",

so the new value will be stored by pressing a

press the key 12 SELECT. Pressing again
the key will go to the new value entry mask.
13 KEY V..DIGIT↑ Color "NONE"
V..DIGIT↑"
Automatic mode 13 By pressing this key, it is sequenced to
indication of the generator and network voltage.
14 KEY SET..CURSOR→ Color "NONE"
SET..CURSOR→"
Automatic mode SET 14 Pressing this key makes
trados the various nominal values. The values shown
can be changed using the keys 15 SETPOINT↑“

e 16 SETPOINT↓Some nominal values, placed

The device can only be read externally.
15 16..............................KEY SETPOINT↑.. SETPOINT↓ Color "NONE"
SETPOINT↑..↓"
Pressing the keys 15 SETPOINT↑e 16 SETPOINT↓the nominal value that

it can be displayed, it is correspondingly changed through the Setpoint key.

23/04/99 18
Operation of the Keys

17 18..............................KEY CGR "ON/OFF" Cor "VERMELHA / VERDE"

CGR ON/OFF.
(only released if the manual mode has been selected using the key 22 MAN
Key 17 ”CGR TURN ON With the generator busbar without voltage and with the
open network key, the key of
generator through the pressing of the key 17 CGR
"TO TURN ON". In the case of voltage existing in the busbar,
GMG will synchronize with this bar to then close the
CGR (executing or not a ramp for transfer)
of load).
Key 18 ”CGR DESL Through the pressing of the key 18 "CGR DESL" can

be open to the generator key (running or not a

loading transfer ramp.
.
19 20 CRD "CONNECT/DISCONNECT"
..............................KEY Color "RED / GREEN"
CRD ON/OFF.
(only released if the manual mode has been selected using the key 22 MAN

Key 17 ”CRD LINK With the generator busbar de-energized and with the
open network key, the network key can be closed
through the activation of the key 17 "CRD LIGAR". No

case of there is tension in the busbar, the GMG

will synchronize the bar with the network before closing the
CRD (executing or not a ramp for transfer)
of load).

Key 20 CRD DESL Through the activation of the key 18 "CRD DESL" can

be open to the network key (executing or not a

loading ramp for cargo transfer.

23/04/99 19
Operational mode selector switch

21 KEY Automatic operational mode Color "NONE"

AUTO
Operational mode 'Automatic' O GMG é party e stopped
automatically, as keys are activated
automatically. Through various requests to
machine can be started and stopped (description in
command inputs). The emergency operation is
carried out.

Departure and arrival of the GMGs ordered by their priority:

• Priority 1. Digital input "Engine release" (terminal 6)

If the input is not energized, it cannot be started.
GMG in AUTOMATIC mode.

• Priority 2. Digital input 'Automatic 1' (terminal 3)

Enable remote engine start with 6 start attempts.
cogeneration the nominal value of active power 1 (pre-set) is
validated as set point.

• Priority 3. Digital entry 'Automatic 2'

Requests to the engine with 3 starting attempts. The nominal value
of active power 1 or an external value (interface/0..20 mA) must
be regulated (selectable in parameterization mode).
Dependent on the command of the keys.

• Priority 4. Engine start through Emergency

It is only active if enabled through the parameterization mode.

• Priority 5 Engine start via clock

It is only active if enabled through the parameterization mode.

• Priority 6. Engine start via 'Demand dependency of

load
It is only active if enabled through the parameterization mode.

• Priority 7. Engine start through "communication interface" (x1-x5)

It is only active if enabled through the parameterization mode.

22 KEY Manual operational mode Color "NONE"

MAN
MAN mode Through the MANUAL operating mode, the keys 17 , 18 ,
19 , 20 , 23 e 24 become active in order to command the

GMG manually. The automatic command of the keys

The GMG ones are blocked. Other processes
important automatics remain in service
(example: engine supervision). The operation of
emergency is not active.

23/04/99 20
 23 .. 24........................... KEYS Motor 'PART/FOR' Color "GREEN / RED"
PART/FOR
PART Through this key, the GMG starts. The engine
the starter and operation solenoid are activated by
action of the key, where after reaching the ignition rotation
the starter motor is removed and the solenoid remains
energized. The starter motor is blocked or
immediately withdrawn if the oil pressure is
below the disconnection value.
FOR Through this key the GMG is stopped by the withdrawal of
operation solenoid.

25 KEY TEST MODE WHITE color

TEST
TEST MODEThrough the action of the key 25 "TEST" is the start

to GMG, engine supervision is activated, the outputs of

drivers are disabled and the keys are not
operated. In the absence of the external network and with operation
Released for emergency, this will be executed.

26 Key Operational mode EMERGENCY RED color

" EMERG
Mode EMERG By selecting the operational mode "EMERG" it is
immediately open the generator key and the GMG is
stopped. The network key is not activated.

NOTICE!

A non-intentional match can be given to the GMG if a failure is quit.

that had caused the halt of the GMG and there was still a release. For this
reason, before making the payment, the cause must be sought for the
appearance of the failure.

⇒ In an unidentifiable or difficult to recognize cause the key

The settlement should NEVER be acted upon... the damage to the GMG does not
may be excluded in this case!

27 KEY Settlement WHITE color

RESET
With the key 27 "RESET" clears the failure messages and the messages of
LCD display failures are cleared and the "Alarm" LED turns off. The indication of values.
operational is placed in the basic mask. Class 2 and 3 failure alarms only
can be settled in "MAN" mode.

23/04/99 21
Indication

28 INDICATION Display LCD

LCD display
The LCD display28 shows, depending on the respective operating mode, the
corresponding messages or values.

On the standardized two-line LCD display, the quantities can be seen.

operational, as long as the device is in automatic mode.

Top line • In the 'V' field, the generator voltage is shown, depending on the LEDs V1,
V2 and V3.
• The currents of is shown in the fields "A(L1)", "A(L2)" and "A(L3)".
generator for each phase separately.

Bottom line In the field 'Operation and failure messages' the following are displayed
operational states:

Basic indication mask

• Indication of the cosϕ of the generator and the real active power of the generator or
• the action being executed at the moment by the device (start, etc.)

Mask of sequential indicationsdepending on the type of device

• Date and time
• Indication of the GMG rotation
• Indication of cosϕ the network and the real active power of the network
• Indication of the network current
• Indication of the network voltage
• Oil pressure indication
• Engine temperature indication
• Indication of up to 3 other freely scalable analog quantities
• Indication of the battery charge current
• Indication of the active power of the generator
• Indication of operating hours
• Time remaining until the maintenance call
• GMG match counter
• Indication of battery voltage (supply voltage)
• Number of active GMGs on the CAN-Bus

These indication masks are shown sequentially through the

key operation 12 ”↓. If the last mask is reached, the mask is displayed

basic. If there are failures, your messages (texts) are placed

sequentially in front of the basic mask, in the order in which they were generated.

GMG Diesel

OBSERVATION

The diesel GMG startup procedure was described in the introduction. They are
up to three attempts to start are executed; optionally, up to six are made
attempts to start.

23/04/99 22
MASKS DEPARAMETERIZATION (PARAMETER INTRODUCTION - LEVEL 1)

The data entry masks, when in Data Entry mode

(simultaneous pressing of 13 DIGIT↑e 14 CURSOR→; blinking the LED

4
„ ), can be connected through 12 SELECT

longer time the key for 12 "SELECT" activates the "scroll" function and

the masks are accessed quickly. Please note that scrolling is not possible
in the reverse direction (backwards). If for a period of 60 seconds not
there has been no data entry, modification, or any other action, the device
will automatically switch back to Automatic mode.
Software version Software Version
V1.00 Here is shown the software version with which the device operates.
moment. Contact us for more information about the
current situation of the software as well as the possibilities for an update. In
at the time of shipping this device, the software is set to the latest version
recent and does not require an immediate update.

Service Indication

Service indication (display) LIG/DESL

Display-Service
LIG LIGThe following three masks are shown, i.e., the
voltages and frequencies of the bus, the network, and the generator. In addition to this
the outputs of the controller and the switching states are shown
the keys in synchronization. Depending on the hardware used (with
Potential transformers or without) are shown masks
differentiated.
DESLThe service masks are not shown.
Indication of dual voltage and dual frequency (Bar / GMG)
Bar 000V 00.00Hz
Gmg:000V 00.00Hz The tension and frequency of the generator and the busbar are shown. The phase...
The phase angle (mento) between the generator and the busbar is shown by the synchro-
noscópio (line of photodiodes, marked with ): 5

Bar........... bus voltage and frequency

Gmg......... voltage and frequency of the generator
Indication of dual voltage and dual frequency (Network / GMG)
Rede000V 00.00Hz
Bar 000V 00.00Hz The network and bus voltage and frequency are shown. The phasing
(phase angle) between the grid and the bus is shown by the synchroscope
(line of photodiodes, marked with ): 5

Network...... tension and frequency of the network

Bar........... bus voltage and frequency
Indication of date and time
AA-MM-DD DS:00
hh:mm:ss . It shows year, month, day, day of the week, and time (hour, minute, and seconds).

23/04/99 23
 States of the keys and states of the relays of the controller
Release: CRD
f V CGR The indication shows the current state of the output relays of the controller and the
signals for the keys during synchronization:
f ................ + F/P-positive regulation difference
- F/P - difference in negative regulation
V.............. + voltage controller - higher born 11/12
- voltage controller - lower born 11/13
CRDClosing impulse date of the CRD born 16/17
Open CRD opening boost born 39/40
CGR......... Closing impetus date of the CGR born 14/15
Open CGR opening impulse borne 41/42

Network voltage error

Network tension Allowed error of the network voltage

maximum error 00% Having the nominal value of network voltage, this is the maximum error for more or
less in order to consider it as normal.
Hysteresis of the allowed error of the network voltage
Network voltage
Hysteresis 00% To be recognized as normal, the network voltage must have an error less than
maximum allowable error minus hysteresis

Active power controller

Active power limit - nominal value 1 (when activated) A/E/F/L, 0..6900 kW

Active power 1
nominal= F0000kW The nominal value 1 is active when it is [Link] 1voltage at the terminal
3). The active power of the generator is then regulated to the adjusted value. The letterFis
for a value controlFixo (=constant power), that is, the generator provides
always a constant value of active power. In the activation of a fixed power, it is
always given the start to the group. The placementA XXXX kWorE XXXX kW
it represents the control of active power at the transfer point to the grid.
This is the lyricAis for powerAabsorbed by the network andEfor control of
powerEdeliver to the network. The group match can be determined through
of placement and withdrawal dependent on the load. If in power control it is
selectedTransfer synchronizationthis value is generally placed in
E 0000 kWWith this nominal value, synchronization is made possible.
transfer with ramp.
Active power limit - nominal value 2 (when activated) A/E/F/L, 0..6900 kW
Active power 2
nominal= F0000kW The nominal value 2 is active when it is [Link] 2(voltage at the terminal
5). They are valid under the same conditions as the nominal value 1.

Power factor controller

Power factor controller - nominal value i0.70..1.00..c0.70

Against cosϕ
3 pts
Setpoint= 0,00 The reactive power is controlled in such a way that under nominal conditions it results in the factor
of power (cosϕadjusted. The designation 'i' and 'c' refer to reactive power.
inductive (overexcited generator) and capacitive (underexcited generator). This value
nominal remains active in operation in parallel with the network.

23/04/99 24
 Power factor controller - tolerance 0.5..25.0 %
Against cosineϕ
3 pts
Tolerance = 00.0% The instrument automatically calculates the required reactive power component.
for the nominal power factor cosϕnameThe reactive power is controlled in
operation in parallel with the network so that the real value under the condition
nominal, diverge at most from the adjusted tolerance percentage of the value
internally calculated nominal (nominal value 1). The percentage value refers to
rated power of the generator.
Power factor controller - gain - amplification factor 0,1..99,9
Against cosϕ
3 pts
Gain Kp=00.0 The magnification factor Kpinfluence the switching time of the relays. Through the
the increase of this factor can raise the duration of the switching of a
determined deviation in control.

Emergency (network outage)

Delay in the start of the Emergency operation 0..99 s

Emergency delay
GMG 00s game For the group match and the execution of the emergency operation, there must be
there has been a network outage for a minimum period. Here it is adjusted how long
the network must be continuously absent in order to be executed
Emergency operation.

Stabilize. Network Network stabilization time 0..999 s

retardo = 000s If the network had gone down, it is advisable to delay the synchronization back to the network.
of the network key. This parameter is therefore called stabilization time
and represents this delay time.

Departure / stop dependent on the schedule

Horário de partida 00:00..23:59

Start time
00:00 The match in the group starts at the scheduled time.
Stop time 00:00..23:59
End time
00:00 The group is stopped at the scheduled time.
Allowed days for departure S/N
Days STQQSSD
Activation NNNNNNN The group is released for departure on time, on the scheduled days.

Modify the state of the counter

Maintenance call 0..99999 h

Maintenance call
em 0000h Through this mask, it is possible to establish a maintenance interval.
After the group has been in operation for the number of operating hours here
adjusted, a maintenance message is issued (failure class 1 "Maintenance-
After clearing this message, the counter is set to this value.
Observação: Caso a manutenção deva ocorrer mais cedo do planejado, mesmo
thus there will be the possibility to set the counter back to its initial value. For this
they must be pressed simultaneously, in Automatic mode, the keys
"Selection" and "Digit" for five seconds.

23/04/99 25
Clock and calendar adjustment

Clock adjustment
Schedule
00:00 Adjustment of the hour and minutes of the clock.

Year and month adjustment

Year, month
00,00 Adjustment of the year and month of the calendar.

Adjustment of the day

day/day of the week
00/0 Adjustment of the day of the month and the day of the week (Monday=1, Tuesday=2, Wednesday=
feira =3, Quinta-feira=4,Sexta-feira=5, Sábado=6, Domingo=7).

23/04/99 26
SERVICE PLACEMENT

DANGER!!!

Observe, na colocação em serviço, as cinco regras de segurança para trabalhos

under tension. Find out about the measures for first aid in
accidents with electricity and the position of the first aid box as well as
at the phone location. Do not touch any part under tension of the installation.
as on the back of the device:

LIFE PERIGOD
WARNING!

The service engagement can only be carried out by a qualified person. The function
"Emergency Shutdown" must function safely before installation.
on duty.
ATTENTION!

1. Before putting into service, the correct phases of all must be checked.
the control tensions (measurement). Closing commands of the switches must
to be removed. Perform a check of the rotating field (phasing). The absence or the
wrong connection of measurement voltages or other signals can lead to
malfunction and damage the device, the machine connected to it and parts of the
installation!
Procedure 2After checking if all measuring voltages are connected in phasing
correct, it can be connected to the power supply voltage (24 V)DCto the device.
3. After the application of the power supply, it should be checked whether all the values
measured (voltages, currents, powers, switch signalings and inputs
Analog ones are indicated correctly. A GMG match can only be held
if the signallings (confirmations) of the keys are in order.
4. First start the GMG through operational modeMANUAL(press to
key 20 "MANUAL") and 21("LIGA") and stop ("PARA"). 22 In this they must be controlled
all measured values of the generator. Check for the occurrence of failures.
5. Through the operational modeTEST(press the key 23 "TEST" control the

automatic startup procedure. Test the emergence of failures with

disconnections.
6. In operational modeAUTO(press the key 19 Now you can, through the

placement of the automatic control inputs and the motor requirements, to be

an automatic match has been made.
NOTICE

The operation in automatic mode is influenced by the inputs.

placed in 'AUTOMATIC 1' and 'AUTOMATIC 2'. It should be noted that the
the signals from the switches operate in reverse, that is, with the switch closed
there must be 0 V in the 'open key' inputs (auxiliary contact of the key as normal)
closed! - see description of auxiliary inputs and commands in the attached document
manual). These signals must necessarily be linked!

Separation of potential between the supply voltage and the digital control and signaling inputs
Through an external correspondence connection, the common reference point of the
digital inputs, to be galvanically separated from the supply voltage (0 V, terminal
This is necessary, for example, if the digital inputs should not be operated.
with 24 V= and a galvanic separation of the control voltage must be ensured
(for example, 220 V =, 220 VAC) for the power supply voltage.
23/04/99 27
Measured quantities and technical data

Measured magnitudes

Measured greatness Indication Track Observation

Frequency
fGenerator L1-2-3, fLoad L1 15,0..85,0 Hz 15.0..85.0 Hz -
fNetwork L1 40.0..80.0 Hz 40.0..80.0 Hz -
Tension
UL1, UL2, UL3, UL12, UL23, UL31 0..520 V 0..520 V -
Current
Igenerator L1-2-3, Inetwork L1 0..9.999 A 0..9.999 A TC relationship
Maximum value IL1, IL2, IL3 0..9.999 A 0..9.999 A adjustable
Active power
Total active real power -32.0 to 32.0 MW -32.0..32.0 MW -
Reactive power
Real value in L1, L2, L3 -32.0..32.0 MVar -32.0..32.0 MVar -
Apparent power
Total real apparent power 0..45,0 MVA 0..45,0 MVA -
cosϕ
Real value cosϕ i0.00..1.00..k0.00 i0.00..1.00..k0.00 -
Various
Active energy 0..4.200 GWh 0..4.200 GWh -
Reactive energy, capacitive 0..4.200 GVarh 0..4.200 GVarh -
Reactive power, inductive 0..4.200 GVarh 0.4.200 GVarh -
Operating hours 0..65,000 h 0..65,000 h -
Match counter 0..49.999 0..49.999 -
Battery voltage 10..30 V 10..30 V -
Analog inputs
Pt100 0..250 °C 0..250 °C -
0..180Ω freely scalable freely scalable video encoder
0..380Ω freely scalable freely scalable for VDO encoder
0..160 mV freely scalable freely scalable -
0/4..20 mA freely scalable freely scalable -

Reference conditions for the magnitudes

The indications are valid for the following reference conditions:

- Input voltage = nominal sinusoidal voltage

- input current = nominal sinusoidal current
- frequency = nominal frequency ± 2%
- supply voltage = nominal voltage ± 2%
- power factor cosϕ = 1
- ambient temperature 23 °C ± 2 °C
- warming time = 20 minutes.

23/04/99 28
Technical Data

Measured quantities - Measured tensions ................................................................. 254/440 V

- Measured current......................................................................................... . ../5 A
Nominal frequency.............................................................................. 50 / 60 Hz

Environmental magnitudes Power supply voltage .......................................................................12 / 24 VDC

- Own consumption................................................................................. max. 16 W
- Ambient temperature ......................................................................... -20..70 °C
- Umidade ambiente ..........................................................95 %, não condensante

Measurement entries • Tension0.1% Resistors

- Own resistance....................................................................................0.7 MΩ
- Máx. potência por lide................................................................................0,15 W
- Temperature coefficient ................................................................... 15 ppm/K
Max. variation after continuous testing.≤ 0.3%

• Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . carga < 0.1Ω

Max. continuous current....................................................................... 3.0 x IN
Reference tension.............................................................................. 0.15 %
- Max. temperature deviation .................................................................. 12 ppm/K

Digital input - galvanically separated...............................minimum insulation voltage 2000 Veff

- Input voltage.............................................................................8 to 40 V DC
- Input resistance................................................................................68 kΩ

Free potential output - Contact material..................................................................................AgCdO

Electric life time (ohmic load) ...
min. 100,000 switching with 2 A / 250 VAC
- Load.............................................................max. 5 A at 250 VACor 24 VDC
Max. operating voltage (15%)............................................................440 VAC
Insulation voltage ............................................................................... 2,200 Veff

• Analog inputsfreely scalable, 10 Bit resolution

- Input 0/4..20 mA, load...........................................................................198Ω
Input 0..160 mV, own resistance .......................................................10 kΩ
Input 0..180Ω Pt100............................................................... DIN IEC 751

• Analog outputs...with the issuance of a freely scalable real value, 0..20 mA

galvanically separated, insulation voltage 2000 Veff
- PWM Resolution............................................................................................ 8 Bit
- Output 0..20 mA, Max load. (Uh24 V).......................................................400Ω

Carcass type APRANORM DIN 43700

- Dimensões................................................................................ 144x144x118 mm
- Front cut ..................................................................................138x136 mm
- Connection ......... Connectors with screws, according to the rail 1.5 mm² or 2.5 mm²
Protection ..........................................................................IP 21, front side IP 54
- Weight ........................................................... according to model, approx 1000 g

23/04/99 29
Dimensions

Casing Type APRANORM DIN 43700

Dimensions 144 x 144 x 118 mm
Front cut 138 x 136 mm
Connection Connectors with screws, according to the rule of 1.5 mm² or 2.5 mm²
Protection IP 21, front side IP 54
Weight according to model, approx. 1000 g

23/04/99 30
 GENERATING GROUPS R

V1 V A (L1) A (L3)

V2

V3

operational and alarm messages

AUTO MANUAL SUPERVISION ALARM DISPLAY
-5% fN +5%

LIG. LIG.
SELECT DIGIT 32.0
G PROGRAM
12.0

TO TURN ON TO TURN ON AUTO MAN TEST

SETPOINT

DESL. DESL. PART FOR

8.0

48 25

Y1 Y5 X1 X5 120 128

90 93 99 105 111 114

83 60

50 54

0 1 24

136.0 111.0

23/04/99 31
Connection diagram

NETWORK
NETWORK

23/04/99