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Electrical Safety Guidelines for Toquepala

The document outlines electrical safety recommendations and standards for the Toquepala Expansion Project, emphasizing the importance of protecting individuals from electrical hazards. It includes objectives for training personnel on electrical risks, defines roles and responsibilities, and details safety procedures to minimize accidents related to electrical energy. The document serves as a guide for all staff and contractors involved in activities with potential exposure to electrical conductors during construction and pre-commissioning phases.

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0% found this document useful (0 votes)
10 views49 pages

Electrical Safety Guidelines for Toquepala

The document outlines electrical safety recommendations and standards for the Toquepala Expansion Project, emphasizing the importance of protecting individuals from electrical hazards. It includes objectives for training personnel on electrical risks, defines roles and responsibilities, and details safety procedures to minimize accidents related to electrical energy. The document serves as a guide for all staff and contractors involved in activities with potential exposure to electrical conductors during construction and pre-commissioning phases.

Translated by

ScribdTranslations
Copyright
© All Rights Reserved
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ELECTRIC RISK

ELECTRICAL SAFETY

TOQUEPALA EXPANSION PROJECT


RECOMMENDATIONS AND SAFETY RULES

RECOMENDACIONES:

STANDARDS:
INTRODUCTION
• In the industry, work is carried out during which there are risks.
electrical issues caused by an erroneous action or for technical reasons. The
protection of individuals against the effects of electrical hazards such as
An electric arc should be performed in different ways. First
where the technical measures in the electrical installation are located such as
the technical design and the electrical protection devices; and then the
creation of standards and procedures that provide safe conditions
of work.

• Accidents related to the handling of electrical energy, the


inadequate risk assessment and the consequent contact with voltage
electric shock has serious consequences such as
severe burns, amputations, damage to vital organs and in the
worst cases death.

• The site procedures and standards, as well as the regulations


governmental and applicable technical standards, guide methods through
which will implement electrical protection programs for
gestionar los riesgos eléctricos para evitar los accidentes de tipo eléctrico y
COURSE CONTENT

1. Objective
2. Scope
3. Definitions
4. References
5. Responsibilities
6. Specifications
7. Annexes
1. OBJETIVOS
• Train and raise awareness in the
requirements and compliance of the
standards and procedures of the project
applicable to electrical safety, as well as in
the national legislation and legal regulations
applicable.

• Present a broad overview of the


electrical risks associated with handling
electric teams and networks, as well as to
staff that works with, in and around the
energy and electrical conductors.

• Safeguard the security of all the


people involved in the Construction and
Pre-commissioning that requires working
with, in, and around energy and
electric conductors; as well as the
project equipment and infrastructure.
2. SCOPE
• Applies to all M3 staff, contractors,
vendors and visitors that develop
activities that involve working with
risk of exposure to energy and
electric conductors during the
Construction and Pre-Commissioning of
Toquepala Expansion Project managed
by M3.

• Applies to all personnel of the Project


Toquepala expansion of M3, in the role of
personal applicant/executor, what
they require carrying out activities that involve
jobs with a risk of exposure to
energy/electric conductors in low areas
jurisdictional control of SPCC, and where the
SPCC authorized personnel approve the
formal permission.
3. SCOPE OF THE COURSE
STANDARD 'ELECTRICAL SAFETY IN THE WORKPLACE'
STANDARD 'WORKS NEAR OVERHEAD POWER LINES'

TRAINING (Est. "Safety


Electrical" and "Upcoming Works Near
Aerial Power Lines
PERMISSIONS (Work Permit
Electric, Break Permit,
Work Permit Near
Aerial Electric Lines, etc)
PETS (Include Risks
Electrics and Control of
Dangerous Energies
IPERC BASE LINE AND IPERC
CONTINUOUS
4. DEFINITIONS
Roles:
Authorized Issuer of Work Permit
Electric– Employee designated by the
Site Manager/Deputy Site Manager, with
knowledge of systems/equipment and
electrical facilities of the plant, who
approve or disapprove of doing the work with,
and around energy and the
electric conductors. Trained employee
in electrical safety practices; thus
as enabled as a Qualified Person and
registered in the Matrix of People
Qualified/competent of the project.
Performing Employee– Employee required to perform a job with,
in, and around energy and electrical conductors. According to apply
will require specific training and permits to stay close or
be part of the team that does this kind of work. Participate actively
in the establishment of protective measures, completing the permit,
the review of the authorization, and ensure that only the plans are used
current.
4. DEFINITIONS
Roles:
Executing SupervisorPerson responsible for the effective execution of
I work with, in, and around energy and electrical conductors, under the
scope of any permit contemplated in the related standards
electrical safety. Competent and authorized supervisor, who
implements and maintains the permission(s). This role can be assumed
by a foreman/supervisor who is registered and authorized in the Matrix
of Qualified/Competent Persons from the project within the scope of their
competencies, qualifications and experience.
Supervisor Applicant: Person
enabled responsible for requesting and
to carry out a work with, in, and around
of energy and conductors
electricians. Electrician supervisor M3 and/or
contractor that is registered and
qualified as a Qualified Person in
the Matrix of Person
Competent/Qualified of the project.
4. DEFINITIONS
Roles:
Electrician worker– Someone who
has the skills and knowledge
related to construction,
installation, maintenance, and operation of
the electrical equipment and installations and
it has training to recognize and
avoid the electrical risks that can
to be present regarding that team
the work method.

HSE Representative– HSE employee of


project who validates that the work of
energy is necessary and to determine that the
control measures used are
sufficient.
4. DEFINITIONS
Various:
Accessible (applied to equipment)Admitting approach; it is not
protected by closed doors, elevation, or other effective means.

Isolated– Separated from other conductive surfaces by an element


dielectric (including airspace) that offers high resistance to
electric current flow.
Flash Risk Analysis¨) –
Study that investigates the potential of
exposure of workers to a
Flashof arc energy,
carried out with the purpose of the
prevention of injuries and determination
of safe work practices and the
adequate levels of protective equipment
personal (EPP).

Approved -Acceptable to the authority


competent.
4. DEFINITIONS
Various:
Electric Arch– It is a current that flows between two conductors, of
different potential, through a space composed of particles
ionized and vaporized electrical conductors, which was previously air.

The mixture of materials through which the arc current flows


electric is called plasma.
4. DEFINITIONS
Several:
Arc Explosion - Explosive release
from melted equipment material
caused by high amperage arcs.

Drop of connectionService Drop)-


Air conductors within the system
of electrical supply of the
electricity company and the point
of the connection.

ChannelingRaceway). Duct
enclosed built with materials
metallic or non-metallic,
expressly designed for
contain wires, cables or bars
drivers, with the functions
additional that allows this regulation.
4. DEFINITIONS
Several:
Control Center of
Motors (Motor Control
Center) – Assembly of
one or more sections
closed that have
energy bars
common y what
contain
mainly
control units of
motors.
Electrically Safe Work Condition (see also the System of)
De-energized Verification A state in which part of the circuit or
The conductor that will be worked on or nearby has been disconnected from the parts.
energized, locked/tagged according to the standards
established, tested to ensure the absence of voltage, and connected to
land, if deemed necessary.
4. DEFINITIONS
Various:
Conductor– Suitable for carrying electric current.

Single line diagram– Diagram that shows through simple lines


and graphic symbols, the course of an electrical circuit or system of
circuits and the devices or component parts used in the circuit
the system.

Grounding electrode conductor– Conductor used for


connect the ground conductor of the system or equipment to the electrode
of grounding or to a point in the grounding electrode system
earth.

Connected to Ground– Connected to ground or to some conductive body that


serves instead of the earth.
4. DEFINITIONS
Various:
De-energized Free from any electrical connection to a source of
Potential difference and electric charge do not have a potential.
different from that of the [Link]-energized does not describe a safe condition.

De-energization Verified –
Condition eléctricamente
work safety. Status in the
which part of the circuit or
conductor in or near which
It was worked on
disconnected from the parts
energized, blocked and
compliance labeled
with the requirements
established, tested for
guarantee the absence of
voltage, and grounded, yes
it is determined necessary.
4. DEFINITIONS
Various:

Incident Energy– Amount of energy printed on a surface, to


a certain distance from the source, generated during an arch event
electric, measurable in cal/cm2.

Energized (or Living Parts)– Electrically connected to, or with a


voltage source.

Labeling– Equipment or materials to which a label has been attached,


symbol, or another identifying mark of an organization, and by which
labeling indicates compliance with the designated standards
suitable or has been evaluated and found appropriate for a purpose
specific.

Exposed (applied to living parts)– Able to be touched


inadvertently getting closer than a safe distance from a
person. It applies to the pieces that are not adequately protected,
isolated, insulated, or enclosed.
4. DEFINITIONS
Various:

Saved– Covered, armored, fenced, enclosed or protected in some way.


way through suitable covers, lids, barriers, rails,
screens, mats, or platforms to eliminate the possibility of
approach or contact by people or objects to a point of
danger.

Included– Surrounded by a helmet, cover, fence or wall(s) that prevents


that people accidentally come into contact with parts
energized.
Circuit breakerCircuit Breaker) – Device designed for
open and close a circuit manually, and to open it
circuit automatically when an overcurrent occurs
predetermined, without harm to oneself when applied
correctly within its nominal range.
4. DEFINITIONS
Various:
Ground Fault Circuit Interrupter (GFCI)– A device
electric that compares the amount of current flow between the
supply and return drivers. When an imbalance of
current flow is measured (by comparison) greater than the intention
from the design, the device eliminates tension from the tool. The ICPT
They are made for two purposes: personal protection and equipment protection.
Ground Fault Circuit Interrupter (GFCI) Class“A- An ICPT that
it eliminates the voltage of a tool when the imbalance of the
current is greater than 4-6 milliamperes (mA). ICPT ¨ Class"Asthey are used
for personal protection.
Nationally Recognized Testing Laboratory (NRTL)– Some
organizations from the private sector recognized by OSHA or by the government
national. This recognition means that the organization has met
with the requirements specified by OSHA or by the national government for
LPRN. The LPRN determines that the specific equipment and materials
(products) meet safety standards based on consensus for
offer guarantees that these products are safe for use in the
workplace.
4. DEFINITIONS
Various:
Prohibited Approach Limit
- A restricted approach to
a distance from one part
live exposed in/from which
work is considered the
same as making contact with
a live part.

Limit of Approach
Restricted– a restriction of
approximation to a distance of
a living part exposed or by
above which there is a greater
risk of electric shock, due to
the electric arc combined with
an accidental movement, of
staff that worked in the
proximities of the living part.
4. DEFINITIONS
Various:
Protection Limits Against Flashes¨Flash¨) – A limit of
approach to a distance from the exposed living parts beyond the
how can a person get a second-degree burn if a
flashan electric arc will occurr.
Overhead Power LinesAny line above the ground, whether high
tension, low tension, or communication cables, should be classified
as overhead power lines and should be treated with caution.
Posts, tension cables, winds, underground anchoring points and
any structural part that contributes to the structural integrity of
the power line will be included as part of it.

List– Equipment, materials, or services included in a published list


by an organization and related to the evaluation of the products or
services, which maintains periodic inspection of the equipment production
or listed materials, or periodic evaluation of services and whose
the list establishes that the team, material, or services comply with the
corresponding standards, designated or has been tested and
considered suitable for a specific purpose.
4. DEFINITIONS
Various:
Shock hazard– A dangerous condition associated with the possible
release of energy caused by contact or proximity to the parts
energized.
4. DEFINITIONS
Several:
Danger of
Flash
(¨Flash¨) –
A condition
dangerous
associated with
the liberation
of energy
caused by
a arch
electric

Flame Resistant (FR)– Property of a material by which it


prevents, ends, or inhibits combustion after the application of a flame or
ignition source without flame, with or without subsequent removal of the source
ignition.
4. DEFINITIONS
Various:
Electrical Risk– Risk susceptible to being produced by the
electrical installations, by parts of them and generally by
any electrical device that is under voltage, with a potential of
sufficient damage to produce electrocution, electrification phenomena
and burns. tend to
We usually
associate the electrical risk
only with the phenomenon of
step of current
electric through the
body or danger of
shockhowever
there are other risks
like thedanger of
glimmer(electric arc) and
thearch explosion,What are
likewise dangerous
for the people, and for
they must be so much
comprendidos.
4. DEFINITIONS
Several:
Electrical safety– Recognition of the risks associated with the use of
the electrical energy and taking necessary precautions so that these
risks do not cause injuries or death.
4. DEFINITIONS
Various:
Overload– Operation of the equipment above normal, at full load
of rating, or of a conductor in excess current capacity
nominal that, when it persists for a sufficient period of time, could
cause damage or dangerous overheating. A failure, such as a short circuit
circuit or ground fault, it is not an overload.
Electrician worker– Someone
who has the skills and
knowledge related to the
construction installation
maintenance and operation of the
electrical equipment and installations
and has training for
recognize and avoid risks
electrics that may be
presents regarding that
team or work method.
4. DEFINITIONS
Various:
Work Near Power Lines
[Link] less than 10
meters of an overhead power line
includes, but is not limited to:
earth movements such as
excavations drillings y
demolitions, tree felling and the
actividades de elevación y alcance
associated with the use of cranes, trucks
pen, lifting platforms and
similar teams.
Work Near (living parts)– Any activity performed in or more
beyond the allowed proximity limit.

I work in (living parts)– To be in contact with living parts with the


hands, feet or other parts of the body, with tools, probes, or with
testing equipment, regardless of the PPE a person is
using.
4. DEFINITIONS
Various:
Valuation of the ArcThe maximum resistance to incident energy
demonstrated of a material (or a system of layers of materials) before
from the rupture or at the onset of a second-degree skin burn. It
express normally in cal/cm2. Rupture is a response of the material
evidenced by the formation of one or more holes in the upper layer
internal of fire-resistant material that allows the flame to pass to
through the material.

Voltage (of a circuit)– Difference of the largest root power


effective root mean square (RMS) between 2 conductors of the circuit in
issue.

Voltage to Ground– For ground circuits, the voltage between the conductor
given and that point or the circuit conductor that is connected to ground,
for circuits without grounding, the higher voltage between the conductors
given and any other conductor of the circuit.
5. REFERENCES
International References
• OHSAS 18001:2007 Standard: Occupational Health and Safety Management System
at work.
• OHSAS 18001– 29 CFR 1910 General Industry Standards.
• OSHA 29 CFR 1910.147– Control of Dangerous Energy (Lockout /
Labeled).
• OHSAS 18001– 29 CFR 1926.16 Construction Rules
• OHSAS 18001– 29 CFR 1926 Subpart KElectricity
• OHSAS 18001– 29 CFR 1926 Subpart VTransmissionand Distribution
ofPower
• NFPA 70E Standard for Electrical Safety in the Workplace
Legislation and National Standards
• Law N° 29783: Law on Occupational Safety and Health.
• D.S. 005-2012-TR: Regulation on Occupational Safety and Health.
• D.S. 024-2016-EM: Occupational Safety Regulation in
Mining.
• Peruvian Technical Standard G-50 2013 Safety during the
Construction.
5. REFERENCIAS
Project Procedures and Standards
• Internal Regulation of Occupational Safety and Health of SPCC and M3.
• HSE Standard M3 1.18 Competent and Qualified Person. Rev. 1. 19
January 2017.
• HSE Standard M3 2.03 Barriers, Signs, and Signage. Rev. 1. 16
November 2017.
• HSE Standard M3 2.05 Personal Protective Equipment. Rev. 1. 8
June 2017.
• HSE Standard M3 2.07 Electrical Safety at Work. Rev. 0.
15/12/2017.
• HSE Standard M3 2.17 Control of Hazardous Energy. Rev. 2. 1
August 2017.
• HSE Standard M3 2.18 Work Near High Voltage Overhead Power Lines. Rev
1. 03/08/2016.
• Procedure M3 Locking, Labeling and Zero Checking
Energy for Pre-Commissioning. Rev. B. October 13, 2017.
• Procedure M3 Phase Identification: Construction, Pre-
Commissioning and Commissioning. Rev. 1. 29/05/2017.
6. DEVELOPMENT
Authorizations:
Electrical Work Permit (EWP)
– Document written with the
which an Authorized Issuer grants
permission to the Requesting Supervisor
so that he himself, or through a
Executing Supervisor and Employees
Performers carry out a job
temporary in or near parts
energized electricals. This
document provides the record
and control of the implementation of
the appropriate measures for
guarantee safety in your
execution.
Everyone involved in this
task must be fulfilled by the
training requirements
requested by M3 Engineering Peru.
6. DEVELOPMENT
Authorizations:
Electrical Work Permit
(PTE)– In case the evaluation of
work, on the part of the Issuer
Authorized, do not find
reasonable the justification for
that the system/equipment should not
be de-energized, then it
it will be determined that it will not proceed

Electrical Work Permit


(PTE). All Authorization of
Work must have as
attached documents
Electrical and Diagrams
Instrumentation associates.
Authorized personnel involved
is recorded on the reverse of the
form
6. DEVELOPMENT
Authorizations:
Breakup Permit– Form
used to record information
regarding the implementation of
actions that must be taken,
when the planning is to proceed
to carry out a penetration
blindly or pierce a wall,
floor, tile or an excavation that
contain or be suspected of
presence of electrical cables, or
of some underground service
under the floor / behind the wall / in
the floor / or on the wall.
6. DEVELOPMENT
Authorizations:
Break Permission– Actions
required as applicable:
• Review all the plans and
documentation. Inspect the
workplace to determine if
the obstacles are in the way
of drilling before starting
the work.
• Review the Excavation Standard
And trenches, and follow the precautions.
• If the permit process of
work is in progress, get a
work permit according to standardsr.
• Breakup permit must be
completed by all the
penetrations blind /
Interruption.
6. DEVELOPMENT
HOW IS AN ELECTRIC SHOCK RECEIVED?

Electric discharges are received


when the electric current passes to
through the body. This can
occur in different situations.
Whenever two cables have
different voltage, the current will pass
among them if they are connected. Your
body can connect the cables if
it touches both of them at the same time.
The current will pass through your
body.

If you come into contact with a cable


with current or with anything
component with current of a
activated electric device (and
is also in contact with
any object grounded,
recibirá una descarga.
6. DEVELOPMENT
THE DANGERS OF ELECTRIC SHOCKS
. The severity of the injuries caused by an electric shock
It depends on the voltage and the time it takes for the current to pass through.
body. For example, 1/10 of an ampere of electricity that passes through the
body for only 2 seconds, is enough to provoke the
death.

. The amount of internal current that a person can tolerate and still
being able to control the muscles of the arm and hand can be
less than 10 milliamperes.

. If the current is greater than 10 mA it can paralyze or 'freeze' the


muscles and, when this happens, the person cannot let go
tools, cables, or other objects. In fact, it may be that it tightens the
electrified object with more force and then there is an exposure
longer for the discharge. If you cannot release the tool, the
current continues to flow through his body for a longer time, which
What can cause respiratory paralysis. In general, around 30
mA of current are sufficient to cause respiratory paralysis.
6. DEVELOPMENT
THE DANGERS OF ELECTRIC SHOCKS

A low voltage does not mean a low risk.


6. DEVELOPMENT
THE DANGERS OF ELECTRIC SHOCKS

Electric burn on hand and arm. Arm with third degree burns
produced by a high voltage cable.

Electrical contact burn. The knee was


activated with current and the right was doing
earth.
6. DEVELOPMENT
ELECTRIC ARCH
• Normally, air is a very good insulating element, however,
under certain conditions such as high temperatures and high
electric fields, can become a good conductor of
electric current.

• The physical characteristic that makes the electric arc dangerous is the high
temperature, which can reach 49727 ºC in the region of the
conductors (anode and cathode) and 19727 ºC in the column
6. DEVELOPMENT
ELECTRIC ARC
• The high temperature of the electric arc generates radiation of
heat that can cause severe burns even at distances of 3
The amount of energy of the arc depends on the current and its
size, with the effect of the system's tension level being smaller, for
special care must be taken with low voltage systems
that many times have the current levels of
higher
• The shortcaused
damage circuit by the bow
electric about a person
it depends on the amount of
heat that it receives, which
himself can decrease
handling factors such
like the distance from the
person at the bow, the time of
duration of the arch and the
use of clothing and equipment of
personal protection.
6. DEVELOPMENT
ELECTRIC ARC
6. DEVELOPMENT
MAIN DANGERS ASSOCIATED WITH ELECTRIC ARC
6. DEVELOPMENT
MAIN DANGERS ASSOCIATED WITH ELECTRIC ARC

Theelectric arc emits


thermal radiation (heat) and
intense light, what can
cause burns. Several
factors affect the
severity of the injury, such as
the color of the skin, the area
exposed and the type of clothing
that the person is wearing.
The appropriate clothing, take
distance and the devices
of adequate protection
against the overcurrent
can reduce the risk of
such burns.
6. DEVELOPMENT
MAIN DANGERS ASSOCIATED WITH ARC ELECTRICITY
Onehigh voltage arc can produce a
explosion of a pressure wave
considerable. A person who is found
2 feet away from an arc of 25,000
amp feels an impact of almost 218
kilograms of force at the front of the body.
Furthermore, an explosion of such magnitude
it can cause serious hearing damage and
memory loss due to the
concussion. Sometimes, the wave
of pressure expels the victim outside of the
electric arc. Although this may reduce
a greater exposure to thermal energy,
can cause serious physical injuries. The
pressure wave can propel objects
large at large distances.
6. DEVELOPMENT
MAIN DANGERS ASSOCIATED WITH THE ELECTRIC ARC

3. Ahigh voltage arc can also melt many of the


copper and aluminum components of electrical equipment. The wave
pressure can send these droplets of molten metal at great
distances. Although the droplets harden quickly, they still
they can be hot enough to cause
severe burns or setting fire to common clothing, although
the person is at a distance of 3 meters or more. They can
thermal burns may occur if an explosion happens when the
Electricity ignites a mixture of explosive material in the air.
This ignition can occur as a result of the accumulation of
vapors, gases, or combustible dust. Ignition can also
can be caused by the overheating of conductors or equipment or
by normal electrical arcs at the contacts of switches or
breakers.
6. DEVELOPMENT
PROTECTION AGAINST ELECTRICAL RISKS
To protect against the effects of electrical hazards, there are
following methods:
• Preventing electrical failures through some measures
installations and equipment that comply with applicable regulations and
through preventive maintenance that covers the entire system
electric with the proper frequency.
• Use protective barriers that confine the explosion and the arc
electric or that guide them in directions that do not affect the
personal.
• Maintain distances from energized equipment to avoid the
dangerous approaches that may produce electric arcs.
• Avoid harmful potential differences between different parts of the
human body.
• Directly protect people with safety equipment.
that prevent the circulation of dangerous currents through the body
that act as barriers against the heat generated by the arc
electric and in front of objects or particles thrown at high
speeds due to the explosion
7. ANNEXES OF THE ELECTRICAL SAFETY STANDARD
CONCLUSION

We will make sure that all are taken.


the necessary precautions when working
and apply the Standard ofElectrical Safety
at work
You can make a difference!!!!
EVALUATION WORKSHOP

THE EVALUATION IS PERSONAL.

IT IS NOT ALLOWED TO USE ELEMENTS OF


CONSULTA.

TIME TO COMPLETE THE WORKSHOP: 10´.

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