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ASME Vessel Design Calculations 2023

The document provides a detailed design calculation for a vessel in accordance with ASME Section VIII Division 1, including specifications for dimensions, materials, and pressure ratings. It includes summaries for vessel design, nozzles, and material requirements, along with calculations for internal and external pressures, weights, and minimum design metal temperatures. The document serves as a comprehensive record of the design parameters and calculations necessary for the vessel's construction and compliance with safety standards.

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RAJESHWAR
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23 views53 pages

ASME Vessel Design Calculations 2023

The document provides a detailed design calculation for a vessel in accordance with ASME Section VIII Division 1, including specifications for dimensions, materials, and pressure ratings. It includes summaries for vessel design, nozzles, and material requirements, along with calculations for internal and external pressures, weights, and minimum design metal temperatures. The document serves as a comprehensive record of the design parameters and calculations necessary for the vessel's construction and compliance with safety standards.

Uploaded by

RAJESHWAR
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Header Calculation

Table of Contents
Cover Sheet ............................................................................................................................................................................... 2
Vessel Design Summary:..................................................................................................................................................... 3
Nozzle Summary: ..................................................................................................................................................................... 5
Nozzle Schedule: ................................................................................................................................................................... 6
Bill of Material: ................................................................................................................................................................ 7
MDMT Summary: .......................................................................................................................................................................... 8
Warnings and Errors: ......................................................................................................................................................... 9
Input Echo: ............................................................................................................................................................................. 10
XY Coordinate Calculations: ....................................................................................................................................... 15
Internal Pressure Calculations: ............................................................................................................................. 16
Element: LHS Endplate ..................................................................................................................................................... 17
Element: Header ................................................................................................................................................................... 19
Element: RHS Endplate ..................................................................................................................................................... 21
Pressure Test Results: Shop Test ........................................................................................................................... 23
External Pressure Calculations: ............................................................................................................................. 25
Element and Detail Weights: ....................................................................................................................................... 26
Nozzle Flange MAWP: .......................................................................................................................................................... 28
Center of Gravity Calculation:................................................................................................................................ 29
Nozzle Calcs.: A .............................................................................................................................................................. 30
Nozzle Calcs.: B .............................................................................................................................................................. 33
Nozzle Calcs.: D .............................................................................................................................................................. 36
Nozzle Calcs.: E .............................................................................................................................................................. 41
Nozzle Calcs.: F .............................................................................................................................................................. 46
Nozzle Calcs.: C .............................................................................................................................................................. 51
Cover Page 2

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2023

Analysis Performed by : ##

Job File : D:\NEL\A4-E-06 R2\R0\A4-E-06 HEADE_ R2 - [Link]

Date of Analysis : Dec 11,2025 5:25pm

PV Elite 27, January 2025


PV Elite 27 Licensee: ## 3
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Vessel Design Summary: Step: 22 5:25pm Dec 11,2025

Vessel Design Summary:

ASME Code, Section VIII Division 1, 2023

Diameter Spec : 628.000 mm OD


Vessel Design Length, Tangent to Tangent 352.90 cm

Specified Datum Line Distance 0.00 cm

Internal Design Temperature 55 °C


Internal Design Pressure 28.000 kgf/cm²

External Design Temperature 0 °C

Maximum Allowable Working Pressure 36.6 kgf/cm²


Shop Test Pressure 36.400 kgf/cm²

Required Minimum Design Metal Temperature 0.0 °C


Warmest Computed Minimum Design Metal Temperature -48.0 °C

Wind Design Code IS 875 (PART 3) Amd. 1&2 (2020)


Earthquake Design Code IS 1893 RSM Amd. 1&2 (2018)

Materials of Construction:

Component | | | | |Normal | Impact |


Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-240 304L | ... | ... | S30403 | No | No |
Cover | SA-240 304L | ... | ... | S30403 | No | No |
Nozzle | SA-312 TP304L | ... | ... | S30403 | No | No |
Re-Pad | SA-240 304L | ... | ... | S30403 | No | No |
Nozzle Flg | SA-182 F304L | ... | <= 130 | S30403 | No | No |

Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.

Element Pressures and MAWP (kgf/cm² & mm):

| Design | | | Total | Str. | In |


Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
LHS Endplate | 28.000 | 0.00 | 36.600 | 1.6000 | N/A | No |
Header | 28.000 | 0.00 | 39.400 | 1.6000 | N/A | No |
RHS Endplate | 28.000 | 0.00 | 36.600 | 1.6000 | N/A | No |

Element Types and Properties:

Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | cm | cm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Wld Flat | 5.5 | 5.5 | 55.0 | 55.0 | 48.3 | ... | 1.00 | 1.00 |
Cylinder | 347.4 | 341.9 | 12.0 | 12.0 | 9.0 | ... | 1.00 | 1.00 |
Wld Flat | 352.9 | 5.5 | 55.0 | 55.0 | 48.3 | ... | 1.00 | 1.00 |

Weights:
Fabricated - Bare w/o removable internals 989.6 kg
Shop Test - Fabricated + water ( full ) 1968.8 kg
Shipping - Fab. + rem. intls.+ shipping app. 989.6 kg
PV Elite 27 Licensee: ## 4
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Vessel Design Summary: Step: 22 5:25pm Dec 11,2025

Erected - Fab. + rem. intls.+ insul. (etc) 989.6 kg


Empty - Fab. + intls. + details + wghts. 989.6 kg
Operating - Empty + operating liquid (no ca) 989.6 kg

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 5
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Summary: Step: 20 5:25pm Dec 11,2025

Nozzle Calculation Summary (kgf/cm² & mm):

Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |


| | | | | | Path | Stresses |
----------------------------------------------------------------------------------------------
A | 39.4 | ... | ... | OK | 5.02 | OK | No Calc[*] |
B | 39.4 | ... | ... | OK | 5.02 | OK | No Calc[*] |
D | 39.4 | ... | ... | OK | 6.86 | OK | Passed |
E | 39.4 | ... | ... | OK | 6.86 | OK | Passed |
F | 39.4 | ... | ... | OK | 6.86 | OK | Passed |
C | 39.4 | ... | ... | OK | 5.02 | OK | No Calc[*] |
----------------------------------------------------------------------------------------------

Nozzle MAWP Summary:


Minimum MAWP Nozzles : 39.4 Nozzle : C
Minimum MAWP Shells/Flanges : 36.6 Element : RHS Endplate
Minimum MAPnc Shells/Flanges : 39.3 Element : RHS Endplate
---------------------------------------------------------------------
Computed Vessel M.A.W.P. : 36.6 kgf/cm²

[*] - This was a small opening and the areas were not computed.

Note: MAWPs (Internal Case) shown above are at the High Point.

Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.

Check the spatial relationship between the nozzles:

From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |


| | mm | deg | mm |
------------------------------------------------------------------------------
20 | A | 875.000 | 90.000 | 92.100 |
20 | B | 1572.500 | 90.000 | 92.100 |
20 | D | 545.000 | 270.000 | 200.761 |
20 | E | 1572.500 | 270.000 | 200.761 |
20 | F | 2600.000 | 270.000 | 200.761 |
20 | C | 2270.000 | 90.000 | 92.100 |

The nozzle spacing is computed by the following:

= sqrt( ll² + lc² ) where

ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected!

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 6
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Schedule: Step: 19 5:25pm Dec 11,2025

Nozzle Schedule:

Nominal or| Schd| Flg| Nozzle| Wall| Reinforcing Pad | Cut| Flg|
Actual| or FVC| Type| O/Dia| Thk| Diameter Thk | Length| Class|
Description Size| Type| | mm| mm| mm | mm| |
---------------------------------------------------------------------------------------------
A | 50 mm| 160 | WNF| 60.3| 8.738| ... | ... | 173| 300|
B | 50 mm| 160 | WNF| 60.3| 8.738| ... | ... | 173| 300|
C | 50 mm| 160 | WNF| 60.3| 8.738| ... | ... | 173| 300|
D | 100 mm| 80S | WNF| 114.3| 8.560| 216.00 | 12.00 | 177| 300|
E | 100 mm| 80S | WNF| 114.3| 8.560| 216.00 | 12.00 | 177| 300|
F | 100 mm| 80S | WNF| 114.3| 8.560| 216.00 | 12.00 | 177| 300|

General Notes for the above table:

The cut length is the outside projection + inside projection + drop + in-plane shell
thickness. This value does not include weld gaps, nor does it account for shrinkage.

In the case of oblique nozzles, the outside diameter must be increased. The re-pad width
around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (mm):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |


Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
A | SA-312 TP304L | 7.156 | 9.000 | ... | ... | ... |
B | SA-312 TP304L | 7.156 | 9.000 | ... | ... | ... |
C | SA-312 TP304L | 7.156 | 9.000 | ... | ... | ... |
D | SA-312 TP304L | 12.000 | 9.000 | 10.000 | 12.000 | ... |
E | SA-312 TP304L | 12.000 | 9.000 | 8.000 | 12.000 | ... |
F | SA-312 TP304L | 12.000 | 9.000 | 8.000 | 12.000 | ... |

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |


Description | From Datum | Angle | Outside | Inside | Component |
| cm | deg | mm | mm | |
---------------------------------------------------------------------------------------------
A | 87.500 | 90.0 | 160.00 | 0.00 | Header |
B | 157.250 | 90.0 | 160.00 | 0.00 | Header |
C | 227.000 | 90.0 | 160.00 | 0.00 | Header |
D | 54.500 | 270.0 | 160.00 | 0.00 | Header |
E | 157.250 | 270.0 | 160.00 | 0.00 | Header |
F | 260.000 | 270.0 | 160.00 | 0.00 | Header |

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 7
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Bill of Material: Step: 18 5:25pm Dec 11,2025

Bill of Materials:

QTY | DESCRIPTION | MATERIAL |


-------------------------------------------------------------------------------------------
2 | FLAT HEAD: 55.0mm THK X 628.0mm OD | SA-240 304L |
-------------------------------------------------------------------------------------------
1 | CYLINDER: 12.0mm THK X 604.0mm ID X 341.9cm | SA-240 304L |
-------------------------------------------------------------------------------------------
1 | NAMEPLATE | ... |
-------------------------------------------------------------------------------------------

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 8
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
MDMT Summary: Step: 21 5:25pm Dec 11,2025

Minimum Design Metal Temperature Results Summary (°C):

Curve Basic Reduced UG-20(f) Thickness


Gov E* PWHT
Description MDMT MDMT MDMT Thk ratio reqd
Notes mm
-----------------------------------------------------------------------------------
LHS Endplate [16] -196
Header [16] -196
RHS Endplate [16] -196
A [15] -196
B [15] -196
D [15] -196
E [15] -196
F [15] -196
C [15] -196
Nozl. Bolting[22] -48 1.000 64.000 1.00 No
-----------------------------------------------------------------------------------
Warmest MDMT: -48

Required Minimum Design Metal Temperature 0.0 °C


Warmest Computed Minimum Design Metal Temperature -48.0 °C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld

UG-84(b)(2) was not considered.


UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 9
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Warnings and Errors: Step: 0 5:25pm Dec 11,2025

Class From To : Basic Element Checks.


--------------------------------------------------------------------------

Class From To: Check of Additional Element Data


--------------------------------------------------------------------------
Please insure the C factor entered is in accordance with Figure UG-34.
Please insure the C factor entered is in accordance with Figure UG-34.

There were no geometry errors or warnings.

PV Elite performs all calculations internally in Imperial Units


to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

The ASME Code Section VIII Division 1 does not explicitly require stresses on elements to be
computed under test conditions. Please see interpretation VIII-1-10-12 for more information.
PV Elite also computes weight due to test fluid and uses the weight in various calculations such as
saddle and leg loads. PV Elite also computes static pressure due to operating and test liquids. The
static pressure is used in conjunction with the design and test pressures to determine a total
pressure in the determination of required thickness, MAWP etc. This ensures compliance with
UG-22 requirements.

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 10
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Input Echo: Step: 1 5:25pm Dec 11,2025

Units used in this Analysis (Kgf_cm2):

Name System Unit Constant User Unit


-------------------------------------------------------------
Length Feet 30.4800 cm
Force Pounds 0.4536 kgf
Mass Pounds 0.4536 kg
Area sq. inches 6.4516 cm²
Moment ft. lbs. 0.1383 kgf-m.
Stress lbs./[Link]. 0.0703 kgf/cm²
Temperature Degrees F 0.5556 °C
Pressure psig 0.0703 kgf/cm²
Elast. Modulus lbs./[Link]. 0.0703 kgf/cm²
Pipe Density lbs./[Link]. 0.0277 kg/cm³
Ins. Density lbs./[Link]. 0.1600E-04 kg/cm³
Fluid Density lbs./[Link]. 16.0183 kg/m³
Wind Speed miles/hr 1.6093 km/hr
Tray Weight lbs./[Link]. 0.0005 kgf/cm²
Inertia in.^4 41.6231 cm^4
G Load G's 1.0000 g's
Wind Load lbs./[Link]. 4.8824 kgf/m²
Elevation Feet 0.3048 m
Volume in.^3 16.3871 cm³
Diameter inches 25.4000 mm
Thickness inches 25.4000 mm

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 28 kgf/cm²


Design Internal Temperature 55.0 °C
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature 0.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N

Shop Pressure Test:


Type of Pressure Test UG-99(b) Note [35]
Pressure Test Position Horizontal
Test Performed in Corroded Condition No

Load Case 1 NP+EW+WI+FW+BW


Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
PV Elite 27 Licensee: ## 11
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Input Echo: Step: 1 5:25pm Dec 11,2025

Load Case 15 IP+VO+OW


Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW

Wind Design Code IS 875 (PART 3):2015-2020


Basic Wind Speed for IS-875 70 km/hr
Wind Zone Number 1
Base Elevation 0 cm
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0
Terrain Category 1
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.0
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code IS 1893-RSM


Importance Factor for IS-1893 1.000
Soil Factor 1.000
Zone Number 2.000
Percent Seismic for Hydrotest 0.000
Period of Vibration ( User defined ) Sec 0.000
Damping Factor 2.000
Consider Vertical Acceleration Yes

Design Pressure + Static Head Y


Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Perform Blast Load Analysis No


Material Database Year Current w/Addenda or Code Year

Configuration Directives:

g0 is taken as min( g0, attached shell thk ) Yes

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No


Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No

Using Metric Material Databases, ASME II D Yes


Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes

Complete Listing of Vessel Elements and Details:

Element# 1/3
Element From Node 10
Element To Node 20
Element Type Flat
Description LHS Endplate
PV Elite 27 Licensee: ## 12
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Input Echo: Step: 1 5:25pm Dec 11,2025

Distance "FROM" to "TO" 5.5 cm


Element Outside Diameter 628 mm
Element Thickness 55 mm
Internal Corrosion Allowance 1.6 mm
Nominal Thickness 55 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 28 kgf/cm²
Design Temperature Internal Pressure 55 °C
Design External Pressure 0 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304L
Allowable Stress, Ambient 1174.1 kgf/cm²
Allowable Stress, Operating 1174.1 kgf/cm²
Allowable Stress, Hydrotest 1581.9 kgf/cm²
Material Density 0.008027 kg/cm³
P Number Thickness 0 mm
Yield Stress, Operating 1657.5 kgf/cm²
External Pressure Chart Name HA-3
UNS Number S30403
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Flat Head Attachment Factor 0.2
Small diameter if Non-Circular 0 mm
Weld is pre-Heated No

--------------------------------------------------------------------

Element# 2/3
Element From Node 20
Element To Node 30
Element Type Cylinder
Description Header
Distance "FROM" to "TO" 341.9 cm
Element Outside Diameter 628 mm
Element Thickness 12 mm
Internal Corrosion Allowance 1.6 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 28 kgf/cm²
Design Temperature Internal Pressure 55 °C
Design External Pressure 0 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304L
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Weld is pre-Heated No

Element From Node 20


Detail Type Nozzle
Detail ID A
Dist. from "FROM" Node / Offset dist 82 cm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 6.6147 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP304L

Element From Node 20


PV Elite 27 Licensee: ## 13
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Input Echo: Step: 1 5:25pm Dec 11,2025

Detail Type Nozzle


Detail ID B
Dist. from "FROM" Node / Offset dist 151.75 cm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 6.0107 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP304L

Element From Node 20


Detail Type Nozzle
Detail ID D
Dist. from "FROM" Node / Offset dist 49 cm
Nozzle Diameter 100 mm
Nozzle Schedule 80S
Nozzle Class 300
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 19.042 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP304L

Element From Node 20


Detail Type Nozzle
Detail ID E
Dist. from "FROM" Node / Offset dist 151.75 cm
Nozzle Diameter 100 mm
Nozzle Schedule 80S
Nozzle Class 300
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 20.222 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP304L

Element From Node 20


Detail Type Nozzle
Detail ID F
Dist. from "FROM" Node / Offset dist 254.5 cm
Nozzle Diameter 100 mm
Nozzle Schedule 80S
Nozzle Class 300
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 20.222 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP304L

Element From Node 20


Detail Type Nozzle
Detail ID C
Dist. from "FROM" Node / Offset dist 221.5 cm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 6.6147 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP304L
PV Elite 27 Licensee: ## 14
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Input Echo: Step: 1 5:25pm Dec 11,2025

--------------------------------------------------------------------

Element# 3/3
Element From Node 30
Element To Node 40
Element Type Flat
Description RHS Endplate
Distance "FROM" to "TO" 5.5 cm
Element Outside Diameter 628 mm
Element Thickness 55 mm
Internal Corrosion Allowance 1.6 mm
Nominal Thickness 55 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 28 kgf/cm²
Design Temperature Internal Pressure 55 °C
Design External Pressure 0 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304L
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Flat Head Attachment Factor 0.2
Small diameter if Non-Circular 0 mm
Weld is pre-Heated No

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 15
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
XY Coordinate Calculations: Step: 2 5:25pm Dec 11,2025

XY Coordinate Calculations:

| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | cm | cm | cm | cm |
----------------------------------------------------------------------
LHS Endplate| 5.5 | ... | 5.5 | ... |
Header| 347.4 | ... | 341.9 | ... |
RHS Endplate| 352.9 | ... | 5.5 | ... |
----------------------------------------------------------------------

PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 16
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Internal Pressure Calculations: Step: 3 5:25pm Dec 11,2025

Internal Pressure Results Summary:

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable | Element# |


From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)| |
| | kgf/cm² | mm | mm | mm | kgf/cm² | |
---------------------------------------------------------------------------------------------
LHS Endplate| 28 | 55 | 1.6 | 628 | 1174.1 | 1 |
Header| 28 | 12 | 1.6 | 628 | 1174.1 | 2 |
RHS Endplate| 28 | 55 | 1.6 | 628 | 1174.1 | 3 |
---------------------------------------------------------------------------------------------

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required | Element# |


From | To | Pressure | Corroded | New & Cold | Thickness | Thickness | |
| | kgf/cm² | kgf/cm² | kgf/cm² | mm | mm | |
---------------------------------------------------------------------------------------------
LHS Endplate| 28 | 36.6 | 39.3 | 55 | 48.2938 | 1 |
Header| 28 | 39.4 | 45.6 | 12 | 9.01736 | 2 |
RHS Endplate| 28 | 36.6 | 39.3 | 55 | 48.2938 | 3 |
---------------------------------------------------------------------------------------------
Minimum 36.6 39.3

MAWP: 36.6 kgf/cm², limited by: RHS Endplate.

Elements Suitable for Design Internal Pressure.

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 17
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Element: LHS Endplate Step: 4 5:25pm Dec 11,2025

Internal Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2023

Internal Pressure Results for: LHS Endplate

|
|
Flat Head Design Information: |
|
-------------------------------------------------------------------------------------------------
--
Design Pressure P 28.000 kgf/cm²| Int. Design Temperature 55 °C
|
Material SA-240 304L | Ext. Design Temperature 0 °C
|
Length 5.500 cm | External Pressure Chart HA-3
|
| UNS Number S30403
|
Int. Corr. All. c 1.6000 mm | Allowable Stress (ope) S 1174.1 kgf/cm²
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 1174.1 kgf/cm²
|
Circular Diameter 628.000 mm | Actual Stress 897.7 kgf/cm²
|
Spec. Min. Thk t,e, or sa 55.0000 mm | Spec. Nominal Thk. 55.000 mm
|
Surface Area 0.0 cm² | SG of Contents 0.000
|
Element Volume 0.0 cm³ | Weight of Contents 0.0 kgf
|
Empty Weight 136.8 kgf | Operating Weight 136.8 kgf
|
| Attachment Factor C 0.20
|

|
|
Radiography Information: |
|
-------------------------------------------------------------------------------------------------
--
User Defined | User Defined
|
PV Elite 27 Licensee: ## 18
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Element: LHS Endplate Step: 4 5:25pm Dec 11,2025

Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 %


|
-------------------------------------------------------------------------------------------------
--

Required Thickness due to Internal Pressure [tr]:


= d * sqrt(Z*C*P/(S*E)) per UG-34 (c)(3)
= 607*sqrt(1*0.25*28/(1174*1))
= 46.6938 + 1.6000 = 48.2938 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (t/d)²*((S*E)/(C*Z)) UG-34 (c)(3)
= (53.4/607))²*((1174*1)/(0.25*1))
= 36.6 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (t/d)²*((S*E)/(C*Z)) per UG-34 (c)(3)
= (55/604)²*((1174*1)/(0.25*1))
= 39.3 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:


= (Z*C*P)/(((t/d)²)*E)
= (1*0.25*28)/(((53.4/607)²)*1)
= 897.742 kgf/cm²

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 19
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Element: Header Step: 5 5:25pm Dec 11,2025

Internal Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2023

Internal Pressure Results for: Header

|
|
Cylindrical Shell Design Information: |
|
-------------------------------------------------------------------------------------------------
--
Design Pressure P 28.000 kgf/cm²| Int. Design Temperature 55 °C
|
Material SA-240 304L | Ext. Design Temperature 0 °C
|
Length 341.900 cm | External Pressure Chart HA-3
|
| UNS Number S30403
|
Int. Corr. All. c 1.6000 mm | Allowable Stress (ope) S 1174.1 kgf/cm²
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 1174.1 kgf/cm²
|
Outside Diameter Do 628.000 mm | Actual Stress 834.2 kgf/cm²
|
Spec. Min. Thk t,e, or sa 12.0000 mm | Spec. Nominal Thk. 12.000 mm
|
Surface Area 67454.1 cm² | SG of Contents 0.000
|
Element Volume 979631.8 cm³ | Weight of Contents 0.0 kgf
|
Empty Weight 637.3 kgf | Operating Weight 637.3 kgf
|

|
|
Radiography Information: |
|
-------------------------------------------------------------------------------------------------

--
User Defined | User Defined
|
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 %
|
PV Elite 27 Licensee: ## 20
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Element: Header Step: 5 5:25pm Dec 11,2025

-------------------------------------------------------------------------------------------------
--

Required Thickness due to Internal Pressure [tr]:


= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (28*314)/(1174*1+0.4*28)
= 7.4174 + 1.6000 = 9.0174 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (1174*1*10.4)/(314-0.4*10.4)
= 39.4 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (1174*1*12)/(314-0.4*12)
= 45.6 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(Ro-0.4*t))/(E*t)
= (28*((314-0.4*10.4))/(1*10.4)
= 834.185 kgf/cm²

% Elongation per Table UG-79-1 (50*tnom/Rf)*(1-Rf/Ro) 1.948 %


Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 21
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Element: RHS Endplate Step: 6 5:25pm Dec 11,2025

Internal Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2023

Internal Pressure Results for: RHS Endplate

|
|
Flat Head Design Information: |
|
-------------------------------------------------------------------------------------------------
--
Design Pressure P 28.000 kgf/cm²| Int. Design Temperature 55 °C
|
Material SA-240 304L | Ext. Design Temperature 0 °C
|
Length 5.500 cm | External Pressure Chart HA-3
|
| UNS Number S30403
|
Int. Corr. All. c 1.6000 mm | Allowable Stress (ope) S 1174.1 kgf/cm²
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 1174.1 kgf/cm²
|
Circular Diameter 628.000 mm | Actual Stress 897.7 kgf/cm²
|
Spec. Min. Thk t,e, or sa 55.0000 mm | Spec. Nominal Thk. 55.000 mm
|
Surface Area 0.0 cm² | SG of Contents 0.000
|
Element Volume 0.0 cm³ | Weight of Contents 0.0 kgf
|
Empty Weight 136.8 kgf | Operating Weight 136.8 kgf
|
| Attachment Factor C 0.20
|

|
|
Radiography Information: |
|
-------------------------------------------------------------------------------------------------
--
User Defined | User Defined
|
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 %
|
-------------------------------------------------------------------------------------------------
--

Required Thickness due to Internal Pressure [tr]:


= d * sqrt(Z*C*P/(S*E)) per UG-34 (c)(3)
= 607*sqrt(1*0.25*28/(1174*1))
= 46.6938 + 1.6000 = 48.2938 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (t/d)²*((S*E)/(C*Z)) UG-34 (c)(3)
= (53.4/607))²*((1174*1)/(0.25*1))
= 36.6 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:


PV Elite 27 Licensee: ## 22
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Element: RHS Endplate Step: 6 5:25pm Dec 11,2025

= (t/d)²*((S*E)/(C*Z)) per UG-34 (c)(3)


= (55/604)²*((1174*1)/(0.25*1))
= 39.3 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:


= (Z*C*P)/(((t/d)²)*E)
= (1*0.25*28)/(((53.4/607)²)*1)
= 897.742 kgf/cm²

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 23
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Pressure Test Results: Shop Test Step: 7 5:25pm Dec 11,2025

Hydrostatic Test Pressure Results:

UG99(b) = 1.30 * M.A.W.P. * Sa/S 47.606 kgf/cm²


UG99b(b)(35) = 1.30 * Design Pres * Sa/S 36.400 kgf/cm²
UG99(c) = 1.30 * M.A.P. - Head(Hyd) 50.976 kgf/cm²
UG100 = 1.10 * M.A.W.P. * Sa/S 40.282 kgf/cm²
PED = max(1.43*DP, 1.25*DP*ratio) 40.040 kgf/cm²
PED&UG99(b)(35) = max(1.43*DP, 1.3*DP*ratio) 40.040 kgf/cm²
App 27-4 = M.A.W.P. 36.620 kgf/cm²

UG-99(b) Note 35, Test Pressure Calculation:


= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 28 * 1
= 36.400 kgf/cm²

Horizontal Test performed per: UG-99b (Note 35)

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (kgf/cm²):

From To | Stress | Allowable | Ratio | Pressure |


------------------------------------------------------------------------
LHS Endplate | 1372.7 | 1581.9 | 0.868 | 36.46 |
Header | 939.5 | 1581.9 | 0.594 | 36.46 |
RHS Endplate | 1372.7 | 1581.9 | 0.868 | 36.46 |
------------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials (kgf/cm²):

Description | Pad/Nozzle | Ambient | Operating | Ratio |


------------------------------------------------------------------------
A | Nozzle | 1174.13 | 1174.13 | 1.000 |
B | Nozzle | 1174.13 | 1174.13 | 1.000 |
D | Nozzle | 1174.13 | 1174.13 | 1.000 |
D | Pad | 1172.61 | 1172.61 | 1.000 |
E | Nozzle | 1174.13 | 1174.13 | 1.000 |
E | Pad | 1174.13 | 1174.13 | 1.000 |
F | Nozzle | 1174.13 | 1174.13 | 1.000 |
F | Pad | 1174.13 | 1174.13 | 1.000 |
C | Nozzle | 1174.13 | 1174.13 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000

Stress ratios for Pressurized Vessel Elements (kgf/cm²):

Description | Ambient | Operating | Ratio |


------------------------------------------------------------------------
LHS Endplate | 1174.13 | 1174.13 | 1.000 |
Header | 1174.13 | 1174.13 | 1.000 |
RHS Endplate | 1174.13 | 1174.13 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000

Hoop Stress in Nozzle Wall during Pressure Test (kgf/cm²):

Description | Ambient | Operating | Ratio |


------------------------------------------------------------------------
A | 111.29 | 1581.91 | 0.070 |
B | 111.29 | 1581.91 | 0.070 |
D | 228.86 | 1581.91 | 0.145 |
PV Elite 27 Licensee: ## 24
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Pressure Test Results: Shop Test Step: 7 5:25pm Dec 11,2025

E | 228.86 | 1581.91 | 0.145 |


F | 228.86 | 1581.91 | 0.145 |
C | 111.29 | 1581.91 | 0.070 |
------------------------------------------------------------------------

Elements Suitable for Test Pressure.

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 25
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
External Pressure Calculations: Step: 8 5:25pm Dec 11,2025

External Pressure Calculation Results Summary:

ASME Code, Section VIII Division 1, 2023

External Pressure Calculations:

| | Section | Outside | Corroded | Factor | Factor |


From| To | Length | Diameter | Thickness | A | B |
| | cm | mm | mm | | kgf/cm² |
-----------------------------------------------------------------------------
10| 20| No Calc | ... | 53.4 | No Calc | No Calc |
20| 30| 341.9 | 628 | 10.4 | 0.00045256 | 445.456 |
30| 40| No Calc | ... | 53.4 | No Calc | No Calc |
-----------------------------------------------------------------------------

External Pressure Calculations:

| | External | External | External | External |


From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
-----------------------------------------------------------------------
10| 20| 55 | No Calc | ... | No Calc |
20| 30| 12 | No Calc | ... | 9.84 |
30| 40| 55 | No Calc | ... | No Calc |
-----------------------------------------------------------------------
Minimum 9.84

External Pressure Calculations:

| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |


From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | cm | cm | cm^4 | cm^4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 341.9 | No Calc | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------

Elements Suitable for External Pressure.

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 26
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Element and Detail Weights: Step: 9 5:25pm Dec 11,2025

Element and Detail Weights:

| | Element | Element | Corroded | Corroded | Extra due |


From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg | cm³ | kg | cm³ | kg |
---------------------------------------------------------------------------
10| 20| 136.752 | ... | 132.774 | ... | ... |
20| 30| 637.342 | 979632 | 553.798 | 990039 | ... |
30| 40| 136.752 | ... | 132.774 | ... | ... |
---------------------------------------------------------------------------
Total | 910 | 979631.81 | 819 | 990039.44 | 0 |

Weight of Details:

| | Weight of | X Offset, | Y Offset, | Z Offset |


From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Dtl. Cent. | Description
| | kg | cm | cm | cm |
---------------------------------------------------------------
20|Nozl| 6.61474 | 82 | ... | -32.3425 | A
20|Nozl| 6.01071 | 151.75 | ... | -32.3425 | B
20|Nozl| 19.0419 | 49 | ... | 35.059 | D
20|Nozl| 20.2223 | 151.75 | ... | 35.059 | E
20|Nozl| 20.2223 | 254.5 | ... | 35.059 | F
20|Nozl| 6.61474 | 221.5 | ... | -32.3425 | C
---------------------------------------------------------------

Total Weight of Each Detail Type:

Nozzles 78.7
-------------------------------------------
Sum of the Detail Weights 78.7 kg

Weight Summation Results: (kg)

| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |


---------------------------------------------------------------------------------------------
Main Elements | 910.8 | 910.8 | 910.8 | 910.8 | 910.8 | 910.8 |
Nozzles | 78.7 | 78.7 | 78.7 | 78.7 | 78.7 | 78.7 |
Test Liquid | ... | 979.2 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 989.6 | 1968.8 | 989.6 | 989.6 | 989.6 | 989.6 |

Weight Summary:

Fabricated Wt. - Bare weight without removable internals 989.6 kg


Shop Test Wt. - Fabricated weight + water ( full ) 1968.8 kg
Shipping Wt. - Fab. weight + removable intls.+ shipping app. 989.6 kg
Erected Wt. - Fab. wt + or - loose items (trays,platforms etc.) 989.6 kg
Ope. Wt. no Liq - Fab. weight + internals. + details + weights 989.6 kg
Operating Wt. - Empty weight + operating liq. uncorroded 989.6 kg
Oper. Wt. + CA - Corr wt. + operating liquid 898.1 kg

The Corroded Weight and thickness are used in the Horizontal


Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Surface Areas of Elements:

| | Outside Surface | Inside Surface |


From| To | Area | Area |
| | cm² | cm² |
----------------------------------------------
10| 20| ... | ... |
20| 30| 67454.1 | 64876.3 |
PV Elite 27 Licensee: ## 27
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Element and Detail Weights: Step: 9 5:25pm Dec 11,2025

30| 40| ... | ... |


----------------------------------------------
Total 67454.1 64876.3 cm²
Total 72.6 69.8 ft²

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 28
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Flange MAWP: Step: 10 5:25pm Dec 11,2025

Nozzle Flange MAWP Results: (kgf/cm² & °C)

Nozzle | Flange Rating | Des. | | | Equiv. | - - - - Max Pressure


|
Description | Ope. | Ambient | Temp | Class | Grade/Group | Press | UG-44 | 50% | DNV
|
-------------------------------------------------------------------------------------------------
--
A | 40.26 | 42.22 | 55 | 300 | GR 2.3 | ... | ... | ... | ...
|
B | 40.26 | 42.22 | 55 | 300 | GR 2.3 | ... | ... | ... | ...
|
D | 40.26 | 42.22 | 55 | 300 | GR 2.3 | ... | ... | ... | ...
|
E | 40.26 | 42.22 | 55 | 300 | GR 2.3 | ... | ... | ... | ...
|
F | 40.26 | 42.22 | 55 | 300 | GR 2.3 | ... | ... | ... | ...
|
C | 40.26 | 42.22 | 55 | 300 | GR 2.3 | ... | ... | ... | ...
|
-------------------------------------------------------------------------------------------------
--
Min Rating | 40.259 | 42.217, [for Core Elements] | ... | ... | ...
|

Flange Pressure Ratings are per ASME B16.5 2020 Metric Edition

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 29
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Center of Gravity Calculation: Step: 11 5:25pm Dec 11,2025

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of the Nozzles 158.791 cm

Center of Gravity of Bare Shell New and Cold 176.450 cm


Center of Gravity of Bare Shell Corroded 176.450 cm

Vessel CG in the Operating Condition 174.902 cm


Vessel CG in the Fabricated (Shop/Empty) Condition 175.045 cm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 30
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: A Nozl: 25 5:25pm Dec 11,2025

Input, Nozzle Desc: A From: 20

Pressure for Reinforcement Calculations P 28.000 kgf/cm²


Temperature for Internal Pressure Temp 55 °C

Parent Material SA-240 304L


Parent Allowable Stress at Temperature Sv 1174.13 kgf/cm²
Parent Allowable Stress At Ambient Sva 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 604.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 87.50 cm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-312 TP304L


Material UNS Number S30403
Material Specification/Type Smls. & wld. pipe
Allowable Stress at Temperature Sn 1174.13 kgf/cm²
Allowable Stress At Ambient Sna 1174.13 kgf/cm²

Diameter Basis (for tr calc only) Inside


Layout Angle 90.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness 160

Flange Material SA-182 F304L


Flange Type Weld Neck Flange

Corrosion Allowance can 1.6000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 160.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 7.1564 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 300


Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Reinforcement CALCULATION, Description: A

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.


Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


PV Elite 27 Licensee: ## 31
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: A Nozl: 25 5:25pm Dec 11,2025

= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)


= 28*304/(1174*1-0.6*28)
= 7.3452 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 28*23/(1174*1-0.6*28)
= 0.5571 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 92.0996 mm
Parallel to Vessel Wall, opening length d 46.0498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 17.8440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: A.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 2.1571 mm
Wall Thickness per UG16(b), tr16b = 3.1000 mm
Wall Thickness, shell/head, internal pressure trb1 = 8.9452 mm
Wall Thickness tb1 = max(trb1, tr16b) = 8.9452 mm
Wall Thickness tb2 = max(trb2, tr16b) = 3.1000 mm
Wall Thickness per table UG-45 tb3 = 5.0200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 5.02, max( 8.95, 3.1 ) ]
= 5.0200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 2.16, 5.02 )
= 5.0200 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP304L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: A

Intermediate Calc. for nozzle/shell Welds Tmin 7.1376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.9963 = 0.7 * tmin. 6.3630 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
PV Elite 27 Licensee: ## 32
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: A Nozl: 25 5:25pm Dec 11,2025

exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 1.5100 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 173.5100 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 33
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: B Nozl: 26 5:25pm Dec 11,2025

Input, Nozzle Desc: B From: 20

Pressure for Reinforcement Calculations P 28.000 kgf/cm²


Temperature for Internal Pressure Temp 55 °C

Parent Material SA-240 304L


Parent Allowable Stress at Temperature Sv 1174.13 kgf/cm²
Parent Allowable Stress At Ambient Sva 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 604.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 157.25 cm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-312 TP304L


Material UNS Number S30403
Material Specification/Type Smls. & wld. pipe
Allowable Stress at Temperature Sn 1174.13 kgf/cm²
Allowable Stress At Ambient Sna 1174.13 kgf/cm²

Diameter Basis (for tr calc only) Inside


Layout Angle 90.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness 160

Flange Material SA-182 F304L


Flange Type Weld Neck Flange

Corrosion Allowance can 1.6000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 160.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 7.1564 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 300


Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Reinforcement CALCULATION, Description: B

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.


Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


PV Elite 27 Licensee: ## 34
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: B Nozl: 26 5:25pm Dec 11,2025

= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)


= 28*304/(1174*1-0.6*28)
= 7.3452 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 28*23/(1174*1-0.6*28)
= 0.5571 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 92.0996 mm
Parallel to Vessel Wall, opening length d 46.0498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 17.8440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: B.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 2.1571 mm
Wall Thickness per UG16(b), tr16b = 3.1000 mm
Wall Thickness, shell/head, internal pressure trb1 = 8.9452 mm
Wall Thickness tb1 = max(trb1, tr16b) = 8.9452 mm
Wall Thickness tb2 = max(trb2, tr16b) = 3.1000 mm
Wall Thickness per table UG-45 tb3 = 5.0200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 5.02, max( 8.95, 3.1 ) ]
= 5.0200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 2.16, 5.02 )
= 5.0200 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP304L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: B

Intermediate Calc. for nozzle/shell Welds Tmin 7.1376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.9963 = 0.7 * tmin. 6.3630 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
PV Elite 27 Licensee: ## 35
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: B Nozl: 26 5:25pm Dec 11,2025

exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 1.5100 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 173.5100 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 36
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: D Nozl: 27 5:25pm Dec 11,2025

Input, Nozzle Desc: D From: 20

Pressure for Reinforcement Calculations P 28.000 kgf/cm²


Temperature for Internal Pressure Temp 55 °C

Parent Material SA-240 304L


Parent Allowable Stress at Temperature Sv 1174.13 kgf/cm²
Parent Allowable Stress At Ambient Sva 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 604.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 54.50 cm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-312 TP304L


Material UNS Number S30403
Material Specification/Type Smls. & wld. pipe
Allowable Stress at Temperature Sn 1174.13 kgf/cm²
Allowable Stress At Ambient Sna 1174.13 kgf/cm²

Diameter Basis (for tr calc only) Inside


Layout Angle 270.00 deg
Diameter 100.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness 80S

Flange Material SA-182 F304L


Flange Type Weld Neck Flange

Corrosion Allowance can 1.6000 mm


PV Elite 27 Licensee: ## 37
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: D Nozl: 27 5:25pm Dec 11,2025

Joint Efficiency of Shell Seam at Nozzle E1 1.00


Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 160.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-240 304L


Pad Allowable Stress at Temperature Sp 1172.61 kgf/cm²
Pad Allowable Stress At Ambient Spa 1172.61 kgf/cm²
Diameter of Pad along vessel surface Dp 216.0000 mm
Thickness of Pad te 12.0000 mm
Weld leg size between Pad and Shell Wp 10.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm
Reinforcing Pad Width 50.8500 mm

Flange Class 300


Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Reinforcement CALCULATION, Description: D

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 97.180 mm.


Actual Thickness Used in Calculation 8.560 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 28*304/(1174*1-0.6*28)
= 7.3452 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 28*50.2/(1174*1-0.6*28)
= 1.2143 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 200.7608 mm
Parallel to Vessel Wall, opening length d 100.3804 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 26.0000 mm

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 1174/1174 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 1174/1174 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 1173/1174 )
PV Elite 27 Licensee: ## 38
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: D Nozl: 27 5:25pm Dec 11,2025

= 0.999

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1, 1 )
= 0.999

Results of Nozzle Reinforcement Area Calculations: (cm²)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 7.373| NA| NA|
Area in Shell A1 | 3.066| NA| NA|
Area in Nozzle Wall A2 | 2.988| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 0.809| NA| NA|
Area in Element A5 | 10.362| NA| NA|
---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 17.225| NA| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 118.5563 12.0000 mm
Based on given Pad Diameter: 216.0000 0.5907 mm
Based on Shell or Nozzle Thickness: 120.2670 8.5598 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (100*7.35*1+2*6.96*7.35*1*(1-1))
= 7.373 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 100 ( 1 * 10.4 - 1 * 7.35 ) - 2 * 6.96
( 1 * 10.4 - 1 * 7.35 ) * ( 1 - 1 )
= 3.066 cm²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 26 ) * ( 6.96 - 1.21 ) * 1
= 2.988 cm²

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 + (0 )² * 1 + 0² * 1
= 0.809 cm²

Area Available in Element [A5]:


= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 201 - 114 ) * 12 * 1
= 10.362 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 2.8143 mm
PV Elite 27 Licensee: ## 39
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: D Nozl: 27 5:25pm Dec 11,2025

Wall Thickness per UG16(b), tr16b = 3.1000 mm


Wall Thickness, shell/head, internal pressure trb1 = 8.9452 mm
Wall Thickness tb1 = max(trb1, tr16b) = 8.9452 mm
Wall Thickness tb2 = max(trb2, tr16b) = 3.1000 mm
Wall Thickness per table UG-45 tb3 = 6.8578 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.86, max( 8.95, 3.1 ) ]
= 6.8578 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 2.81, 6.86 )
= 6.8578 mm

Available Nozzle Neck Thickness = 0.875 * 8.560 = 7.490 mm -> OK

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP304L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: D

Intermediate Calc. for nozzle/shell Welds Tmin 6.9598 mm


Intermediate Calc. for pad/shell Welds TminPad 10.4000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.8719 = 0.7 * tmin. 6.3630 = 0.7 * Wo mm
Pad Weld 5.2000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (7.37 - 3.07 + 2 * 6.96 * 1 *
(1 * 10.4 - 7.35 ) )1174 )
= 5555.89 kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.99 + 10.4 + 0.81 - 0 * 1 ) * 1174
= 16623.89 kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 2.99 + 0 + 0.81 + ( 1.45 ) ) * 1174
= 6158.65 kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 2.99 + 0 + 0.81 + 10.4 + ( 1.45 ) ) * 1174
= 18323.60 kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.14/2.0 ) * 114 * 9 * 0.49 * 1173
= 9284. kgf
PV Elite 27 Licensee: ## 40
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: D Nozl: 27 5:25pm Dec 11,2025

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.14/2.0 ) * 216 * 10 * 0.49 * 1173
= 19495. kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.14 * 53.7 ) * ( 8.56 - 1.6 ) * 0.7 * 1174
= 9645. kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.14/2 ) * 114 * 12 * 0.74 * 1174
= 18719. kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.14/2.0 ) * 114 * ( 12 - 1.6 ) * 0.74 * 1174
= 16224. kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 19495 + 9645 ) = 29140 kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 9284 + 18719 + 16224 + 0 ) = 44228 kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 19495 + 16224 + 0 ) = 35719 kgf

Summary of Failure Path Calculations:


Path 1-1 = 29139 kgf, must exceed W = 5555 kgf or W1 = 16623 kgf
Path 2-2 = 44227 kgf, must exceed W = 5555 kgf or W2 = 6158 kgf

Path 3-3 = 35718 kgf, must exceed W = 5555 kgf or


W3 = 18323 kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 39.4 kgf/cm²

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 5.4568 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 177.4568 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 41
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: E Nozl: 28 5:25pm Dec 11,2025

Input, Nozzle Desc: E From: 20

Pressure for Reinforcement Calculations P 28.000 kgf/cm²


Temperature for Internal Pressure Temp 55 °C

Parent Material SA-240 304L


Parent Allowable Stress at Temperature Sv 1174.13 kgf/cm²
Parent Allowable Stress At Ambient Sva 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 604.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 157.25 cm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-312 TP304L


Material UNS Number S30403
Material Specification/Type Smls. & wld. pipe
Allowable Stress at Temperature Sn 1174.13 kgf/cm²
Allowable Stress At Ambient Sna 1174.13 kgf/cm²

Diameter Basis (for tr calc only) Inside


Layout Angle 270.00 deg
Diameter 100.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness 80S

Flange Material SA-182 F304L


Flange Type Weld Neck Flange

Corrosion Allowance can 1.6000 mm


PV Elite 27 Licensee: ## 42
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: E Nozl: 28 5:25pm Dec 11,2025

Joint Efficiency of Shell Seam at Nozzle E1 1.00


Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 160.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-240 304L


Pad Allowable Stress at Temperature Sp 1174.13 kgf/cm²
Pad Allowable Stress At Ambient Spa 1174.13 kgf/cm²
Diameter of Pad along vessel surface Dp 216.0000 mm
Thickness of Pad te 12.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm
Reinforcing Pad Width 50.8500 mm

Flange Class 300


Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Reinforcement CALCULATION, Description: E

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 97.180 mm.


Actual Thickness Used in Calculation 8.560 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 28*304/(1174*1-0.6*28)
= 7.3452 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 28*50.2/(1174*1-0.6*28)
= 1.2143 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 200.7608 mm
Parallel to Vessel Wall, opening length d 100.3804 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 26.0000 mm

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 1174/1174 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 1174/1174 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 1174/1174 )
PV Elite 27 Licensee: ## 43
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: E Nozl: 28 5:25pm Dec 11,2025

= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm²)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 7.373| NA| NA|
Area in Shell A1 | 3.066| NA| NA|
Area in Nozzle Wall A2 | 2.988| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 0.810| NA| NA|
Area in Element A5 | 10.375| NA| NA|
---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 17.239| NA| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 118.5421 12.0000 mm
Based on given Pad Diameter: 216.0000 0.5888 mm
Based on Shell or Nozzle Thickness: 120.2470 8.5598 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (100*7.35*1+2*6.96*7.35*1*(1-1))
= 7.373 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 100 ( 1 * 10.4 - 1 * 7.35 ) - 2 * 6.96
( 1 * 10.4 - 1 * 7.35 ) * ( 1 - 1 )
= 3.066 cm²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 26 ) * ( 6.96 - 1.21 ) * 1
= 2.988 cm²

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 + (0 )² * 1 + 0² * 1
= 0.810 cm²

Area Available in Element [A5]:


= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 201 - 114 ) * 12 * 1
= 10.375 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 2.8143 mm
PV Elite 27 Licensee: ## 44
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: E Nozl: 28 5:25pm Dec 11,2025

Wall Thickness per UG16(b), tr16b = 3.1000 mm


Wall Thickness, shell/head, internal pressure trb1 = 8.9452 mm
Wall Thickness tb1 = max(trb1, tr16b) = 8.9452 mm
Wall Thickness tb2 = max(trb2, tr16b) = 3.1000 mm
Wall Thickness per table UG-45 tb3 = 6.8578 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.86, max( 8.95, 3.1 ) ]
= 6.8578 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 2.81, 6.86 )
= 6.8578 mm

Available Nozzle Neck Thickness = 0.875 * 8.560 = 7.490 mm -> OK

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP304L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: E

Intermediate Calc. for nozzle/shell Welds Tmin 6.9598 mm


Intermediate Calc. for pad/shell Welds TminPad 10.4000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.8719 = 0.7 * tmin. 6.3630 = 0.7 * Wo mm
Pad Weld 5.2000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (7.37 - 3.07 + 2 * 6.96 * 1 *
(1 * 10.4 - 7.35 ) )1174 )
= 5555.89 kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.99 + 10.4 + 0.81 - 0 * 1 ) * 1174
= 16640.84 kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 2.99 + 0 + 0.81 + ( 1.45 ) ) * 1174
= 6158.65 kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 2.99 + 0 + 0.81 + 10.4 + ( 1.45 ) ) * 1174
= 18340.54 kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.14/2.0 ) * 114 * 9 * 0.49 * 1174
= 9296. kgf
PV Elite 27 Licensee: ## 45
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: E Nozl: 28 5:25pm Dec 11,2025

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.14/2.0 ) * 216 * 8 * 0.49 * 1174
= 15616. kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.14 * 53.7 ) * ( 8.56 - 1.6 ) * 0.7 * 1174
= 9645. kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.14/2 ) * 114 * 12 * 0.74 * 1174
= 18719. kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.14/2.0 ) * 114 * ( 12 - 1.6 ) * 0.74 * 1174
= 16224. kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 15616 + 9645 ) = 25261 kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 9296 + 18719 + 16224 + 0 ) = 44240 kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 15616 + 16224 + 0 ) = 31840 kgf

Summary of Failure Path Calculations:


Path 1-1 = 25260 kgf, must exceed W = 5555 kgf or W1 = 16640 kgf
Path 2-2 = 44239 kgf, must exceed W = 5555 kgf or W2 = 6158 kgf

Path 3-3 = 31839 kgf, must exceed W = 5555 kgf or


W3 = 18340 kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 39.4 kgf/cm²

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 5.4568 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 177.4568 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 46
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: F Nozl: 29 5:25pm Dec 11,2025

Input, Nozzle Desc: F From: 20

Pressure for Reinforcement Calculations P 28.000 kgf/cm²


Temperature for Internal Pressure Temp 55 °C

Parent Material SA-240 304L


Parent Allowable Stress at Temperature Sv 1174.13 kgf/cm²
Parent Allowable Stress At Ambient Sva 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 604.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 260.00 cm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-312 TP304L


Material UNS Number S30403
Material Specification/Type Smls. & wld. pipe
Allowable Stress at Temperature Sn 1174.13 kgf/cm²
Allowable Stress At Ambient Sna 1174.13 kgf/cm²

Diameter Basis (for tr calc only) Inside


Layout Angle 270.00 deg
Diameter 100.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness 80S

Flange Material SA-182 F304L


Flange Type Weld Neck Flange

Corrosion Allowance can 1.6000 mm


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Joint Efficiency of Shell Seam at Nozzle E1 1.00


Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 160.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-240 304L


Pad Allowable Stress at Temperature Sp 1174.13 kgf/cm²
Pad Allowable Stress At Ambient Spa 1174.13 kgf/cm²
Diameter of Pad along vessel surface Dp 216.0000 mm
Thickness of Pad te 12.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm
Reinforcing Pad Width 50.8500 mm

Flange Class 300


Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Reinforcement CALCULATION, Description: F

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 97.180 mm.


Actual Thickness Used in Calculation 8.560 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 28*304/(1174*1-0.6*28)
= 7.3452 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 28*50.2/(1174*1-0.6*28)
= 1.2143 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 200.7608 mm
Parallel to Vessel Wall, opening length d 100.3804 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 26.0000 mm

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 1174/1174 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 1174/1174 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 1174/1174 )
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= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm²)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 7.373| NA| NA|
Area in Shell A1 | 3.066| NA| NA|
Area in Nozzle Wall A2 | 2.988| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 0.810| NA| NA|
Area in Element A5 | 10.375| NA| NA|
---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 17.239| NA| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 118.5421 12.0000 mm
Based on given Pad Diameter: 216.0000 0.5888 mm
Based on Shell or Nozzle Thickness: 120.2470 8.5598 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (100*7.35*1+2*6.96*7.35*1*(1-1))
= 7.373 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 100 ( 1 * 10.4 - 1 * 7.35 ) - 2 * 6.96
( 1 * 10.4 - 1 * 7.35 ) * ( 1 - 1 )
= 3.066 cm²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 26 ) * ( 6.96 - 1.21 ) * 1
= 2.988 cm²

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 + (0 )² * 1 + 0² * 1
= 0.810 cm²

Area Available in Element [A5]:


= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 201 - 114 ) * 12 * 1
= 10.375 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 2.8143 mm
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FileName : A4-E-06 HEADE_ R2 - 271125------------------------
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Wall Thickness per UG16(b), tr16b = 3.1000 mm


Wall Thickness, shell/head, internal pressure trb1 = 8.9452 mm
Wall Thickness tb1 = max(trb1, tr16b) = 8.9452 mm
Wall Thickness tb2 = max(trb2, tr16b) = 3.1000 mm
Wall Thickness per table UG-45 tb3 = 6.8578 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.86, max( 8.95, 3.1 ) ]
= 6.8578 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 2.81, 6.86 )
= 6.8578 mm

Available Nozzle Neck Thickness = 0.875 * 8.560 = 7.490 mm -> OK

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP304L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: F

Intermediate Calc. for nozzle/shell Welds Tmin 6.9598 mm


Intermediate Calc. for pad/shell Welds TminPad 10.4000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.8719 = 0.7 * tmin. 6.3630 = 0.7 * Wo mm
Pad Weld 5.2000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (7.37 - 3.07 + 2 * 6.96 * 1 *
(1 * 10.4 - 7.35 ) )1174 )
= 5555.89 kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.99 + 10.4 + 0.81 - 0 * 1 ) * 1174
= 16640.84 kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 2.99 + 0 + 0.81 + ( 1.45 ) ) * 1174
= 6158.65 kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 2.99 + 0 + 0.81 + 10.4 + ( 1.45 ) ) * 1174
= 18340.54 kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.14/2.0 ) * 114 * 9 * 0.49 * 1174
= 9296. kgf
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Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.14/2.0 ) * 216 * 8 * 0.49 * 1174
= 15616. kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.14 * 53.7 ) * ( 8.56 - 1.6 ) * 0.7 * 1174
= 9645. kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.14/2 ) * 114 * 12 * 0.74 * 1174
= 18719. kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.14/2.0 ) * 114 * ( 12 - 1.6 ) * 0.74 * 1174
= 16224. kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 15616 + 9645 ) = 25261 kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )

= ( 9296 + 18719 + 16224 + 0 ) = 44240 kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 15616 + 16224 + 0 ) = 31840 kgf

Summary of Failure Path Calculations:


Path 1-1 = 25260 kgf, must exceed W = 5555 kgf or W1 = 16640 kgf
Path 2-2 = 44239 kgf, must exceed W = 5555 kgf or W2 = 6158 kgf
Path 3-3 = 31839 kgf, must exceed W = 5555 kgf or W3 = 18340 kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 39.4 kgf/cm²

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 5.4568 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 177.4568 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 51
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: C Nozl: 30 5:25pm Dec 11,2025

Input, Nozzle Desc: C From: 20

Pressure for Reinforcement Calculations P 28.000 kgf/cm²


Temperature for Internal Pressure Temp 55 °C

Parent Material SA-240 304L


Parent Allowable Stress at Temperature Sv 1174.13 kgf/cm²
Parent Allowable Stress At Ambient Sva 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 604.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 227.00 cm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-312 TP304L


Material UNS Number S30403
Material Specification/Type Smls. & wld. pipe
Allowable Stress at Temperature Sn 1174.13 kgf/cm²
Allowable Stress At Ambient Sna 1174.13 kgf/cm²

Diameter Basis (for tr calc only) Inside


Layout Angle 90.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness 160

Flange Material SA-182 F304L


Flange Type Weld Neck Flange

Corrosion Allowance can 1.6000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 160.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 7.1564 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 300


Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Reinforcement CALCULATION, Description: C

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.


Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


PV Elite 27 Licensee: ## 52
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Nozzle Calcs.: C Nozl: 30 5:25pm Dec 11,2025

= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)


= 28*304/(1174*1-0.6*28)
= 7.3452 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 28*23/(1174*1-0.6*28)
= 0.5571 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 92.0996 mm
Parallel to Vessel Wall, opening length d 46.0498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 17.8440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: C.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 2.1571 mm
Wall Thickness per UG16(b), tr16b = 3.1000 mm
Wall Thickness, shell/head, internal pressure trb1 = 8.9452 mm
Wall Thickness tb1 = max(trb1, tr16b) = 8.9452 mm
Wall Thickness tb2 = max(trb2, tr16b) = 3.1000 mm
Wall Thickness per table UG-45 tb3 = 5.0200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 5.02, max( 8.95, 3.1 ) ]
= 5.0200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 2.16, 5.02 )
= 5.0200 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP304L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: C

Intermediate Calc. for nozzle/shell Welds Tmin 7.1376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.9963 = 0.7 * tmin. 6.3630 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 1.5100 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 173.5100 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.


PV Elite 27 Licensee: ## 53
FileName : A4-E-06 HEADE_ R2 - 271125------------------------
Nozzle Calcs.: C Nozl: 30 5:25pm Dec 11,2025

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