HTR Development and Status in China
HTR Development and Status in China
LI Fu
4 June 2024
Outline
2
1 Technical features HTGR
3
1.1 Definition of HTGR
n HTR / HTGR
n High temperature gas cooled reactor
Simple idea
5
Same TRISO coated particle fuel
Same inherent safety features
Dense PyC
SiC
Dense PyC
Porous PyC
6
Fuel kernel
Different name for HTR project
n Different stages, different name, increased
performance, similar technology
n Technical mature: High temperature gas cooled
reactor (HTGR, HTR)
n Helium coolant, coated particle fuel, in 1960s
century
n Mature modular HTGR belongs to VHTR, GIF
7
1.2 Features of HTGR
n Features, compared with LWR:
n Coolant: Helium
n Moderator: Graphite
n Core structure: graphite/ceramic
n Can withstand high temperature
n Fuel: TRISO coated particle
n Inherent safety
n Melt free core
n Self dispersed/removed decay heat
n No emergency core cooling is required
temperature
n Not sensible for loss of coolant
Water
Reactor
panel
Radiation
Conduction
Conduction Radiation
Convection
Convection
Conduction
Conduction Radiation
Radiation Convection
Convection Convection
Radiation
Conduction
3622
EX TRX
3422
Eqt g
: 22
822
622
422
2 72 322 372 422 472 522 572 622
T*eo+
12
1.2 Features of HTGR
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All applications: steam turbine, gas
turbine, process heat, co-generation
15
Process heat applications and
co-generation
n (Petro)Chemical
n Coal-to-Liquids
n Hydrogen production
n Seawater desalination
Hydrogen Production
n …
Petrochemical,
ammonia,
fertilizer
Production
Oil Sands/Shale\Recovery
Hydrocarbon recovery
Coal-to-Liquids
16
Hydrogen production: S-I, HTSE,
Cu-Cl
17
1.3 Overview of HTGR projects
n HTGRs operated
n HTGRs designed
n Current HTGR projects
18
HTGRs operated
n Dragon (UK)
n Peach Bottom II (USA)
n AVR: Arbeitsgemeinschaft Versuchsreaktor
(Germany)
n THTR: Thorium Hochtemperaturreaktor (Germany)
n FSV: Fort St. Vrain (USA)
n Commercial operation
Commercial plant
Demonstration plant
Test reactor
Fundamental R&D
2014~, HTR-PM600
2001-, HTR-PM
1986-, HTR-10
1970s
23
2 Status of HTR-PM project
n Mission of HTR in China
n Supplement to PWRs
n for power generation, especially to replace
n Technology Innovation
n Supported as one of National Key Science
24
HTR-PM development team
n As one of national key S&T projects, including research,
design, licensing, manufacturing, construction, fuel
fabrication, operation, …, with many partners
Government
HSNPC
Chinergy Co. Owner of HTR-PM
Demonstration Plant
Contractor of Nuclear
INET
Island (EPC) Established in 2006
R&D, general design,
Established in 2003
design of key components
in reactor plant
25
HTR-PM demonstration plant in
Shidao Bay, Shandong
26
The overview of the HTR-PM site
!
27
HTR-PM Preparation
n 2003: finished pre-concept design and decided to use steam turbine
n 2004: signed industry investment agreement
n 2006.01: became a key government R&D project
n 2006.09: decided to use 2×250 MWt reactors with a 200 MWe turbine
n 2008.02: government approved the HTR-PM project
n 2008.10: issued procurement contracts of the lead components
n 2008.4-2009.9: PSAR review
n 2012.12: government issued construction permit and we poured the
first concrete
28
Main milestone for construction
2015.6.24: 2017.6.8:
2# Core 2019.1.27: 2#
2# module for
internal SG
big component
29
30
HTR-PM progress
n Technology based on HTR-10
n Single zone core
n Side by side arrangement of reactor & SG
n Super heat steam
n Modular desgin
n Standardized NSSS
module can be directly
used for future project.
31
HTR-PM progress
n 2 NSSS modules connected with 1 turbine in HTR-PM
n 6 modules will be connected with 1 turbine in HTR-PM600
32
HTR-PM Design Parameters
33
2 Status of HTR-PM project
n Main achievements
n Standard NSSS module with full scale test and
operation demonstration
n Experience & development team covering
design, manufacturing, licensing, construction
& installation, commissioning test, operation, …
n Licensing framework
n Test facilities for future development
n Whole supply chain
n Fuel fabrication capability
n Operation experience feedback for future plants
n … 34
Test Facilities for HTR-PM Project
ETF-HT Engineering Test Facility- Helium 10MWt test power, 7.0MPa, 250-750℃, Heat source to verify steam generator
Technology helium
ETF-SG Engineering Test Facility- Steam 10MWt test power, 13.25MPa, 205-570℃, Secondary loop and third loop to verify
generator water steam generator
ETF-HC Engineering Test Facility- Helium 4.5MWe, 7.0MPa, 250℃, helium Full scale verification of helium circulator
Circulator
ETH-FHS Engineering Test Facility- Fuel Handling 7.0Mpa, 100-250 ℃, helium, two chain Full scale verification of fuel handling
System system
TH-FHS Test Facility- Fuel Handling System Full geometry size, air, 0.1MPa Verification of the fuel movement in the
FHS system
ETF-CRDM Engineering Test Facility- Control Rods 1MPa, 100-250℃, helium Full scale verification of Control Rods
Driving Mechanism Driving Mechanism
ETF-SAS Engineering Test Facility- Small 7.0MPa, 100-250℃, helium Full scale verification of small absorber
Absorber Sphere System sphere system
ETF-SFS Engineering Test Facility- Spent Fuel Full geometry size, air, 0.1 MPa Full scale verification of major
System components of spent fuel storage system
TF-SFCD Test Facility- Spent Fuel Canister Drop Full geometry size, Full height (30m), Full scale drop verification of spent fuel
Full weight (17t) canister
ETF-HPS Engineering Test Facility- Helium 7.0MPa,25-250℃,helium Verification of purification efficiency
Purification System Purification flow rate: 40kg/h (greater than 95% and system resistance
less than 200kPa).
TF-PBEC Test Facility- Pebble Bed Equivalent 1600℃, helium/vacuum Measurement of pebble bed equivalent
Conductivity conductivity
TF-PBF3D Test Facility- Pebble Bed Flow 3D 0.1 MPa, room temperature, air Three-dimensional simulation test for
pebble bed flow (1:5 scale)
TF-HGM Test Facility- Hot Gas Mixing atm,20-150℃, air Reduced scale (1:2.5) verification of hot
gas mixing at reactor core outlet
ETF-DCS Engineering Test Facility- Distributed Reactor power control system, fuel verification of DCS architecture and major
Control System cycle control system, VDU-based Man- control Systems
Machine Interface
ETF-RPS Engineering Test Facility- Reactor Prototype of Reactor Protect System Full scale verification of Reactor Protect
Protection System with 4 channels System
ETF-MCR Engineering Test Facility- Main Control 1:1MCR control consoles, mimic panels, Full scale verification of Man-Machine
Room layouts and inner environments Interface
35
2 Status of HTR-PM project
n HTR-PM Supply chain:
n Plant Owner (in China): China HUANENG Corp.,China
National Nuclear Corp.(CNNC) ,China General Nuclear
Power Corp.(CGNPC)
n Main Components Suppliers:
n Shanghai Electric: RPV, Metallic Reactor Internals, CRDMs,
SASs, Steam Turbine, Helium Circulators
n Harbin Electric: Steam Generator, Generator
n Toyo Tanso: Graphite
n CGNPC: RPS, DCS, Simulator
n Fuel supplier: CNNC with INET
n Nuclear island EPC Contractor: CHINERGY
n R&D, NSSS and main NI system Engineering: INET
n Other components: companies inside and outside China
36
2 Status of HTR-PM project
n Main progress(commissioning test):
n 2021.08.21: first fuel loading
n 2021.09.12: first criticality of the 1# reactor
n 2021.11.01: first criticality of the 2# reactor
n 2021.12.20: first connection to the grid with partial
power (15MWe)
n 2022.10.20, 2022.12.7, 2022.12.9: reached 200MWt
n 2023.8.13, 9.1, 9.15: transient test
n Lost of off-site power supply, turbine trip, load ejection,
n Trip 1# or 2# NSSS module, or bypass steam
n 2023.9.26 12:30-9.30 16:30, 100hr continuous
operation
n 2023.12.6: Commercial operation
37
2 Status of HTR-PM project
flowrate
n Trip of reactor without cooling has no challenge,
as expected
n Trip of reactor can simulate ATWS, because
drop of control is very slow
n Continuous operation of reactor after trip of
turbine can is demonstrated 38
Recent photo of HTR-PM
39
Recent photo of HTR-PM
40
2 Status of HTR-PM project
n Experience from HTR-PM
n Commercial operation demonstrated the
technology maturity
n Many technical problems are solved
n First of a kind (FOAK) are not easy
n Key components: RPV, SG, core internals, helium
circulator, fuel handling system
n Whole plant is also FOAK
n Experience feedback for future projects is
important
n Safety performance is demonstrated
n Availability and maintenance consideration need
continuously improvement 41
3 Licensing experience for HTR-PM
42
3.1 Requirement/standards
system for HTR
43
3.1 Requirement/standards
system for HTR
45
3.1 Requirement/standards system
for HTR
n Department requirement
47
3.2 Special requirement for HTR-
PM
n HTR-PM consideration
n HTR-PM is designed and licensed according to
requirement of commercial NPP
n HTR-10 is also designed and licensed according
to requirement of commercial NPP
n Try to support later on commercial HTGR at
very beginning
n Regulatory and INET jointly developed some
specific requirement for HTR
n Specific design criteria, for HTR-10 and HTR-
PM
n Policy announcement, for HTR-PM
48
3.2 Special requirement for HTR-
PM
n Standards adopted in HTR-PM
n GB,NB,EJ,
n Most equivalent to ASME/IEC/IEEE
n KTA
n Helium property (KTA3102 )
n Pebble bed property(KTA3102 )
n Graphite structure (KTA3232)
n ASME
n For mechanical part
49
3.2 Special requirement for HTR-
PM
n SSR 2/1(safety for design) consideration
n China NNSA adopt SSR 2/1 as HAF102 (HAF: nuclear
safety requirement)
n HTR version of SSR 2/1 is developed in IAEA (CRP),
Chinese HTR version HAF102 is also developed in
China, but both are not formally released
n Most items are applicable for HTR
n Some minor changes are made
n Containment, fuel, ECCS
n Similar plant state, including Design Extension
Condition, but without core melt
n Some changes for HTR version of Chinese
equivalent safety guides (HAD) are also proposed,
but no essential changes are proposed 50
3.2 Special requirement for HTR-
PM
51
3.2 Special requirement for HTR-
PM
52
3.2 Special requirement for HTR-
PM
53
3.2 Special requirement for HTR-
PM
54
3.2 Special requirement for HTR-
PM
n 2.3 Containment
n 2.3.1 Function
configuration
n 2.3.3 Performance requirement
55
3.2 Special requirement for HTR-
PM
56
3.2 Special requirement for HTR-
PM
57
3.2 Special requirement for HTR-
PM
58
3.2 Special requirement for HTR-PM
n Design criteria (40 chapters)
n 1 Operation and accident conditions
n 2 Safety class of structures, systems and components
n 3 Accept criteria for accident analysis
n 4 Accident analysis method related to environment
n 5 Design principles and requirement for radiation
protection
n 6 Design criteria for radioactive solid waste treatment
system
n 7 Design criteria for air purification system of nuclear grade
n 8 Design criteria for radioactive liquid waste treatment
system
n 9 Neutronics design criteria
n 10 Thermo-hydraulics design criteria
59
3.2 Special requirement for HTR-PM
n Design criteria (40 chapters)
n 11 General design criteria for reactor structure
n 12 Design criteria for ceramics core internals
n 13 Design criteria for metal core internals
n 14 Design criteria for pressure vessels
n 15 Design criteria for hot gas duct
n 16 Design criteria for the supporting of main components
in reactor coolant system
n 17 Design criteria for steam generator
n 18 Design criteria for nuclear fuel
n 19 Design criteria for fuel handling system
n 20 Design criteria for fuel storage and transportation
system
60
3.2 Special requirement for HTR-PM
n Design criteria (40 chapters)
n 21 Design criteria for helium coolant system
n 22 Design criteria for helium purification and supporting
system
n 23 Design criteria for decay heat removal system
n 24 Design criteria for confinement
n 25 Design criteria for main helium circulator
n 26 Design criteria for control rod system
n 27 Design criteria for small absorber ball system
n 28 protection criteria for the hypothetic pipe break accident
n 29 Design criteria for the pressure control and relief system
for primary circuit
n 30 Design criteria for the reactor protection system
61
3.2 Special requirement for HTR-PM
n Design criteria (40 chapters)
n 31 Design criteria for the instrumentation and control system
n 32 Design criteria for the process instrumentation
n 33 Design criteria for the control room
n 34 Design criteria for backup shutdown point
n 35 Design criteria for the emergency electricity supply
system
n 36 Design criteria for the cable layout and isolation
n 37 Design criteria for layout of nuclear steam supply system
n 38 Design criteria for the installation, commissioning,
operation and maintenance requirement
n 39 Design criteria for the decommission
n 40 Design criteria for radiation shielding
62
3.2 Special requirement for HTR-PM
n Policy announcement for HTR-PM licensing
in 2008
n 1 Forewords
n 2 Safety objectives (goals)
n 3 Defense in depth
n 4 General design criteria
n 5 Containment: VLPC
n 6 Accident source term: mechanism based
n 7 Emergency plan: Technically not needed
n 8 Application of PSA: to support design
n 9 V&V for safety analysis software
63
3.2 Special requirement for HTR-PM
n Topics for Policy announcement for HTR-
PM licensing
n Inherent safety philosophy
n Long and smooth time envelop
n Good performance of fuel
n Limited release
n Probabilistic safety goal: 50mSv, 10-6 /reactor
year
n VLPC
n BDBA as PSA
64
3.2 Special requirement for HTR-PM
65
3.2 Special requirement for HTR-PM
66
3.2 Special requirement for HTR-PM
67
3.2 Special requirement for HTR-PM
n Before licensing
n Jointly develop draft safety requirement, design
criteria
n Formally release a policy announcement
n During licensing
n Detailed assessment PSAR/FSAR
n Propose some changes to design
n After licensing
n CP conditions: experiments required, V&V
69
3.3 Main concerns during
Licensing of HTR-PM
n Main topics in FSAR review
n Uncertainty for everything
n Or conservation for everything
70
4 New HTR plants in China
71
Strategy for new HTR plant
n HTR-PM belongs to SMR
n 250MWt/100MWe per module
n 2 NSSS modules + 1 turbine as 1 units
n HTR-PM demonstrated
n The safety features of modular HTR
n Technical feasibility for multiple NSSS modules
n The supply chain of modular HTR
n The main components
n The fuel fabrication
n The licensing experience
n The experienced development team
n …
72
Strategy for new HTR plant
n Batch construction of HTR-PM is possible
n How to improve HTR-PM?
75
HTR-PM vs. HTR-PM600
76
HTR-PM600 Parameters
Reactor module thermal power MW 250
Module number in a plant 6
Plant thermal power MW 1500
Plant electric power MW 655
Pressure of the primary circuit MPa 7
Reactor inlet temperature oC 250
HTR-PM600
Reactor outlet temperature o
C 750
Feed water temperature o
C 205
Steam temperature oC 566 *
Steam pressure MPa 13.24
HTR-PM600 main parameters
79
Demands for process heat
n China has a huge process heat market, like
worldwide
n 290 Mtoe/yr = 385 GW (60/40 heat/electricity) è 231 GWth
n 15.6% of total primary energy, strongly growing
HTR-PM
set 1 set 2 set 3 shared
buildings
82
Concept of HTR-PM600S
HTR-PM600S
n HTR-PM600S
n Basic scheme: copy of
three HTR-PM reactor
buildings, optimization of
the plant configuration and
HPR1000
layout
n Supply medium and low
pressure superheated
steam to chemical
enterprises
n Water in the third circuit
successively heated by
HPR1000 unit and HTR-
PM600S unit
n Remaining capacity for
HTR-PM600S electricity generation
83
HTR-PM600S: six-module HTR plant for
cogeneration of electricity and steam
84
Conclusion remarks
n HTR featured with inherent safety, high
outlet temperature, versatile applications
n Inherent safety is the basis
n Currently high temperature steam has huge
market demands
n GIF is also interested in V/HTR
n HTR-PM demonstrates the technology
readiness of commercial HTR, the
readiness of supply chain, and feasibility of
multiple NSSS modules in one unit
n This is another approach of SMR
85
Conclusion remarks
n Larger unit with more standardized NSSS
modules can maintain the advantage of
SMR, even more economical, as shown in
HTR-PM600 and HTR-PM600S design
n Different number of NSSS modules can be used,
to meet the end user requirement
n HTR-PM1000 is also designed
n What’s the real target of SMR?
n Cheaper, safer, remote area?
n HTR-PM600/600S meet the criteria?
n Market requirement: safe, cheap, massive
electricity, steam, hydrogen 86
HTR-2024 conference
n Time: 14-18 October 2024 (no change)
n Place: Beijing, China
n Organization
n International organization committee
n Local organization committee
n Responsible by INET
n Co-organized by IAEA, since 2002
n Tracks
n 8 tracks are planned, as usual
87
HTR-2024 conference
n There are around 200 participates
registered through website
n There are around 160 abstracts submitted
through website
n Technical tracks + plenary speakers
Track 1 National research programs and industrial projects
89