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SPACE System Fault Diagnosis Guide

This document describes the troubleshooting procedure for the SPACE system. It contains information on the wiring diagram, warning lights, self-diagnostics, and a list of possible faults along with their codes and associated symptoms.

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0% found this document useful (0 votes)
28 views18 pages

SPACE System Fault Diagnosis Guide

This document describes the troubleshooting procedure for the SPACE system. It contains information on the wiring diagram, warning lights, self-diagnostics, and a list of possible faults along with their codes and associated symptoms.

Translated by

ScribdTranslations
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

SUMMARY

Page
Connection diagram 3
Warning: defect detected by the SPACE system 3 to 5
Self-diagnosis 6
List of defects 6 to 12
Identification of PSBI housing markers 12
Identification of the Hirschmann PSBI box terminals 13
Location of the SPACE box markers 14 to 16
Identification of the MPCB box terminals 16 and 17
Identification of the case barrel markers 17
Identification of terminals on the connection blocks 18

2
Wiring diagram

Sector detectors
orientation SPACE case Towards the casing barrel

Terminal connection

PSBI case ASBM Case Position detectors


of drawers

Interface
seer Valve of
derivation
cabin

Extension selector
Cabin indicator manual
high arrow position

2. Warning: defect detected by the SPACE system

In case of a fault detected by the SPACE system, the


the central red LED of the PSBI housing flashes at a
frequency of 3 Hz.

NOTE: This light also blinks in cases


following:
System stopped but warning interface
high-powered arrow (normal situation) (1 Hz).
System stopped but interface powered and
fault in the power relay of the valve
derivation (2 Hz).

3
Other indications are also provided by the indicators 1, 2, 3, and 7 of the PSBI box.

PSBI Case

8
5

2 3
Fuse 7.5 A
under the lid 1 4

Seer 1 lit when the system is powered on, after pressing the button
membrane4.
Seer 2 lit when the system is powered on, the stop button 5 is drawn and that a
current is delivered to the SPACE box.
Seer 3 lit when the system is powered on, the stop button 5 is drawn and that:
The SPACE housing sends a power confirmation signal for the diversion valve.
Or when the membrane button is pressed, 6 symbolized by a padlock.
It blinks at 1 Hz when there is no contact with the SPACE case.
Check the cables and connections between the SPACE and PSBI boxes.
Seeing 7:
Flashes when the remote control is selected after pressing the button
remote control and the stop button of the remote control manipulator
distance is pressed.
•It is lit when the remote control is selected and the protocol is recognized by
the SPACE system (maneuver from remote control possible)

4
Internal display PSBI case

P2

Connection in P2
P2.1= Mass P2.2= Alimentation, max. 600mA
P2.3= Emergency stop signal P2.4= Protocol.

The digital display indicating the situation of the PSBI.

Digital display

Display Possible cause(s)


0 (blinks) Power failure of the bypass valve from the PSBI
1 Emergency stop PSBI pressed
2 Manual command mode selected
3 Remote control mode selected but emergency stop operator
pressed
4 Remote control mode selected and in operation
5 Overconsumption at the level of the manipulator output and the power supply
the manipulator is interrupted. Receiver or defective cable.
6 The stop signal of the receiver is active but no correct protocol is available.
received. Normal situation as long as the manipulator is not activated.
function by the horn.
3 and 6 Remote control selected but the operator's stop button
is stuck. The PSBI is trying to identify the type of remote command.
Normal situation as long as the stop button of the controller is not
pulled.
8 Starting the PSBI

5
3. Self-Diagnostic
The SPACE system includes a self-diagnostic device.
When one or more faults occur, in addition to the central indicator flashing at 3 Hz, a
The fault code can be read on a digital display located inside the SPACE housing, after having
deposited its lid.
The display A alternately shows the number and the code of the most serious fault.

The number of defects is always


follow-up on a point

Type of defect

The display A alternately shows the number and the code of the most serious fault.

4. List of defects
Explanation of symptoms:
Fault blinking The central indicators of the PSBM and ASBM boxes blink 3 times.
per second.
Crane stopped Total stop (bypass valve deactivated).
Reduced capacity Reduced lifting capacity by approximately 20%.
Exit extension stopped = The exit extension function is inoperative.
Reduced speed When the drawer is moved by a value greater than 50% of its
The bypass valve is turned off.

6
Most defects are followed by an automatic reset when their cause has been addressed.
has been removed, but some require a manual reset that is performed in
turning off and then turning the system back on.
EO Low tension
Supply voltage of the SPACE case too low. This code appears only at the
powering down the system. Manual reset.
E1 Internal error
Internal system error. Should not or rarely happen. Manual reset.
E2 No input/output voltage Crane stopped LED clignote
24V power supply for the sensors interrupted by the automatic fuse. Certainly
circuit short in the cable of a sensor. Except: sensors of the boom system (connected
in P8 SPACE case).
E3 Unpowered bypass valve Crane stopped
No power supply to the bypass valve, coming from the PSBI housing to the
SPACE. Emergency stops pressed?
E4 Remote control receiver error Crane stopped LED blinks
Too much unreadable information coming from the remote control (cable or
radio).
E5 Error parameters Crane stopped LED blinks
Incorrect parameter values on power-up. The system has cleared all the
Settings. All parameters must be reset.
E6 Internal error
Internal system error. Should not or rarely occur. Manual reset.
E7 Relay box tension LED blinks
No signal from the SPACE box (P4.2) to relay box
E8 Number of cycles completed Reduced speed, reduced capacity, LED flashes.
The number of cycles representing the crane's lifespan has been completed. It is
necessary to intervene on the crane. The error must be removed manually by
resetting some records. Contact HIAB.
E9 Internal error
Internal system error. Probably due to a faulty manipulator box.
Manual reset.
E10 Internal Error
System error. Should not or rarely happen. Manual reset.
- SPACE serial number > 500 defective solenoid valve power supply.

E11 One of the JIB sensors is disconnected Reduced speed, LED blinks
The program receives signals from one or two but not all three sensors of the JIB (2
pressure sensors and 1 position indicator. Check the cables connected at P6
barrel housing.

7
E12 JIB and winch connected at the same time Reduced speed, reduced capacity, LED
blinks.
The crane's system type is JIBWIN allowing for JIB or winch. But the signals received
by the winch housing and by at least one of the JIB sensors indicate that both are
connected at the same time.

E13 Winch indicator error Reduced speed, reduced capacity, LED blinking
The 2 indicators dead travel 3 and high end of travel are active at the same time. This
The situation is impossible. Check the cables connected in P2 and P3 in the winch box.
E14 Rotation sector Reduced speed, reduced capacity, LED blinking
The arrow in the reduced sector. Entry direction into the sector unknown. Cause: signals
The 2 sensors emitted at the same time. Remove the arrow from the sector and try again.
Check the came and the signals in P12.4 and P12.5 SPACE box.
E15 Pressure Sensor 1eraarrow Speed LOS, LED blinks
By using the signal emitted by the pressure sensor of the cylinder of 1eraarrow has remained
constant. Faulty sensor or not connected to the actuator.
E16 JIB Pressure Sensor Reduced speed, LED blinks
Pressure sensor on the piston side: During use, the signal emitted by the pressure sensor
The cylinder of the JIB has remained constant. Faulty sensor or not connected to the cylinder.

E17 Pressure sensor JIB Reduced speed, LED blinks


Pressure sensor on the rod side: During use, the signal emitted by the pressure sensor of
The JIB cylinder has remained constant. Faulty sensor or not connected to the cylinder.

E18 Internal error LED blinks


Internal system error. Manual reset.
E19 ON/OFF switch nacelle Reduced capacity, reduced speed, LED blinking
Incorrect signal emitted by the 3-position switch of the platform. Check the
connections.
E20 System stopped LED flashes
Microprocessor halted due to voltage too low or during programming
of parameters. Restart by turning the system off and on.
E21 Power supply case barrel Crane stopped, LED blinking
24 V power supply case is null or too low. Power supply of the SPACE case too
low or action of the automatic fuse due to a short circuit in the box cable.
or a cable from the arrow system.
E22 Indicator position 2tharrow Reduced speed, LED blinks
No signal from position indicator 2tharrow. Check the signal 10 or 19 mA in
P4.2 barrel casing.
E23 Indicator position of 1eraarrow Reduced speed, LED blinks
No signal from position indicator 1eraarrow. Check the signal 10 or 19 mA
(or 4 to 20 mA electronic link) in P5.2 housing barrel.

8
E24 Pressure sensor 2thspeed arrow LOS, LED flashes
In use, the signal emitted by the pressure sensor of the cylinder of 2tharrow stayed
constant. Faulty sensor or not connected to the actuator. Check signal in P3.2 housing.
was.
E25 Tension in P12.2 SPACE box too high Reduced speed, LED blinking
Power supply of the detectors too high. Power supply of the SPACE case certainly.
too high. Check the voltage on the vehicle (max. 28 V).
E26 Drawer Detector 7 Reduced capacity, LED blinking
Drawer position detector 7 connected to P9.3 SPACE box gives a signal that is too high
or too low. Value between 1 and 4 V.
E27 Drawer detector 4 Reduced capacity, LED flashes
Drawer position detector 4 connected to P10.3 SPACE box gives a signal that is too high.
or too low. Value between 1 and 4 V.
E28 Drawer Detector 5 Reduced capacity, LED blinks
Drawer position detector 5 connected to P10.4 SPACE box gives a signal that is too high
or too low. Value between 1 and 4 V.
E29 Drawer detector 6 Reduced capacity, LED blinking
Drawer position detector 6 connected to P10.5 SPACE housing is giving a signal that is too high
or too low. Value between 1 and 4 V.
E30 Drawer detector 1 Reduced capacity, LED blinks
Drawer position detector 1 connected to P11.3 SPACE box gives a signal that is too high
or too low. Value between 1 and 4 V.
E31 Drawer detector 2 Reduced capacity, LED blinks
Drawer position detector 2 connected to P11.4 SPACE box gives too high a signal
or too low. Value between 1 and 4 V.
E32 Drawer Detector 3 Reduced capacity, LED blinks
Drawer position detector 3 connected to P11.5 SPACE box gives a signal that is too high.
or too low. Value between 1 and 4 V.
E33 Pressure sensor 2tharrow Reduced speed, no entry for extension, LED
blinking
Pressure sensor for the articulation cylinder connected to P3.2 housing barrel gives a signal too
too high or too low. Value must be between 4 and 20 mA.
E34 Position Indicator 2tharrow Reduced speed, reduced capacity, LED blinking
Indicator position 2thArrow connected to P4.2 casing barrel gives a signal too high or
too low. Value must be 10 or 19 mA.
E35 Indicator position 1eraarrow Reduced speed, reduced capacity, LED blinking
Position or angle indicator arrow connected to P5.2 housing barrel gives too much signal.
too high or too low. Value must be 10 or 19 mA (or 4 to 20 mA electronic rod).
E36 Rod side JIB sensor Reduced speed, LED flashes
Pressure sensor on the rod side JIB connected to P6.3 housing barrel gives a signal that is too high or
too low. Value must be between 4 and 20 mA.

9
E37 Sensor piston side JIB Reduced speed, LED flashes
Pressure sensor on the piston side JIB connected to P6.4 barrel case gives too high a signal
or too low. The value must be between 4 and 20 mA.
E38 JIB Indicator Reduced speed, Reduced capacity, LED blinking
JIB position indicator connected on P6.5 barrel case gives a signal that is too high or too
bas. Value must be 10 or 19 mA.
E39 Winch Detectors Reduced speed, Reduced capacity, LED blinks
Winch housing connected to P7.3 barrel housing gives a signal that is too high or too low. Value
must be 4 to 20 mA in steps.
E40 Nacelle housing Reduced speed, LED flashes
Podium box connected to P8.2 barrel box gives a signal that is too high or too low.
Value must be between 4 and 20 mA in steps.

E41 Relay box output signal out of range


Signal emitted by relay box too high or too low.
E42 Solenoid valve tension Reduced speed, LED blinking
Signal supply to solenoid valve from PSBI to SPACE box (P14.2) too high.
Max value 28 V.
E44 Control Switch MAN/COMBI Reduced speed, LED flashes
Signal from the MAN/COMBI switch of the PSBI box to the SPACE box (P13.2) too
high. Max value 28 V.
E45 Tension barrel casing Reduced speed, Reduced capacity, LED flashing
Power supply tension box barrel towards sensors and detectors high arrow system.
Max value 28 V.
E46 Rotation angle sensor Reduced speed, Reduced capacity, LED blinks
Signal from the analog rotation detector connected to P6.2 SPACE box too high or
too low.
E47 Temperature Sensor Reduced speed, LED flashes
The sensor connected to P7.2 of the SPACE box gives a signal that is too high or too low.

E48 Pressure sensor 1eraarrow Reduced speed, exit extension prohibited, LED
blinks
Cylinder pressure sensor of 1eraArrow connected to P2.2 casing gives a signal too
too high or too low. Value must be between 4 and 20 mA.
E49 Angle Indicator 1eraarrow Reduced speed, LED blinking
era
The 1 arrow was maneuvered without a signal of angle variation. Indicator or
faulty connection.
E50 No pressure sensor of 1eraarrow Speed LOS, LED flashes
Signal sensor pressure cylinder of 1eraarrow connected to P2.2 housing sends a signal
too low. Value must not be less than 4 mA.
E51 No pressure sensor 2tharrow Speed LOS, LED flashes
Signal pressure sensor actuator connected to P3.2 housing gives a signal
too low. Value must not be less than 4 mA.

10
E52 Off-center crane lever Crane stopped, LED blinking
One or more levers not in the neutral position when powered on. Set the levers.
in neutral position. If the fault does not disappear, reset the levers.
E53 Manipulator lever not centered Corresponding function out of service, LED
blink
One or more manipulative levers not in the neutral position when powered on.
Press the emergency stop of the manipulator and return the levers to the neutral position.
Pull the emergency stop.
E54 Defective manipulator lever Corresponding function out of service, LED
blinks
The manipulator lever is not working. Replace the lever.
E55 No radio protocol Crane stopped, LED blinking
The radio is not receiving a signal from the transmitter.

E56 Incorrect radio protocol Crane stopped, LED flashing


Radio is receiving incorrect signals from the transmitter.

E57 Unpositioned support jacks Reduced capacity, LED flashing


One (or more) inactive support cylinder detector(s). The system considers that
The support jacks are not correctly positioned.
E58 MULTIPLEX Box 1 Reduced speed, LED blinks
MULTIPLEX box 1 connected to P12.4 SPACE box gives an incorrect signal.
Check the cable.
E59 MULTIPLEX Case 2 Reduced speed, LED blinks
MULTIPLEX 2 box connected to P12.5 SPACE box gives an incorrect signal.
Check the cable.
E60 MULTIPLEX Box 3 Reduced speed, LED flashes
MULTIPLEX 3 box connected to P12.6 SPACE box gives an incorrect signal.
Check the cable.
E61 Boom selector Reduced speed, Reduced capacity, LED blinks
Selector 2 position platform on crane base gives an incorrect signal. Check
connection in the MULTIPLEX case.
E65 Reference in the Lost Time LED flashes
SPACE case clock out of order. Reset the date and time.
E66 Manual Extension Selector Reduced capacity, LED blinking
Faulty signal manual extension selector.
E67 Manual Extension Load Sensor Reduced speed, Reduced capacity, LED
blinks
Load sensor gives a signal that is too high or too low.
E68 Sensor or manual extension selector not connected Reduced speed, Capacity
reduced, LED blinks
No signal from the manual extension selector. Check cable.

11
E69 Clogged oil filter Reduced speed, LED blinks
Received signal from the clogging indicator indicates a clogged filter.

E70 Oil temperature Reduced speed, LED blinks


Signal received from the temperature indicator indicates excessive warming.
E71 Program PLC LED flashes
Erasure of the PLC program.
E72 PLC program error LED blinking
The end of the PLC program cannot be executed.
E73 to 77 PLC program error LED is blinking
PLC program cannot be executed.
E78 RadioDrive corresponding function out of service, LED blinking
No signal to servovalve coil.
Error displayed during the action on the corresponding lever.
Connector 1-2 or 2-3 or 7-8 or 9-10 disconnected, cable cut or coil winding
coupe.
E79 RadioDrive corresponding function out of service, LED blinking
Servo valve coil output in short circuit.
Cable or coil in short circuit.

5. Identification of PSBI box markers


Lid
P1 Signal from a switch
P1.1 24 V to switch
P2.2 Signal 24 V from the switch
P2 Seeing interface
P1.1 Signal to the interface
P2.2 24 V of the interface P2 P1

Case
P1 Seeing 90 and 100% additional.
P1.1 Mass
P1.2 + 24 V
P2 Remote control P3
P2.1 Mass
P2.2 + 24 max.600 mA P1 P2
P2.3 emergency stop
P2.4 Protocol
P3 Main nutrition
P4
P3.1 Mass
P3.2 + 24 V
P4 Supplementary bypass valve.
P4.1 Input + 24 V
P4.2 Output + 24 V

12
6. Identification of the terminals on the Hirshmann connectors of the PSBI terminals

Born Description State Tension

1 Mass 0V
2 Solenoid valve signal to SPACE Pull stop button 20-30 V
Button pressed 0V
3 Signal Rearming towards SPACE Button pressed 10-30 V
Button at rest 0V
4 Main power supply to SPACE Under tension 20-30 V
Out of tension 0V
5 Protocol from SPACE n/m
6 Mass 0V

Rearmament Not connected


24 V solenoid valve Non raccordé
Mass Protocol

3
2 6
5
1 4

4 5 6 1 2 3

24 V power supply Mass protocol


Feeding Protocol Remote code
Mass

Borne Description State Tension

1 Mass 0V
2 Remote Control Power Supply Depending on 20-30 V
Out of order 0V
3 Mass protocol 0V
4 Protocol to SPACE Under tension n/m
5 Not connected
6 Not connected

n/m non measurable

13
7. Identification of the boundary markers box SPACE Ref.369 3660 A, B, C or D

This enclosure mounted on the base of the crane is the heart of the system.
He analyzes all the information received from the various sensors and detectors and decides on the
possibilities for safe crane maneuvering
It is equipped with two digital indicators (A) that display a code number when a
defect occurs in the system, as well as the number of defects. The meaning of these
numbers appear in a special list.
In the absence of anomalies, the zeros blink.
P1 Communication with the terminal
P1.1 Mass
P1.2 + 24 V
P1.3 Data to terminal
P1.4 Data from the terminal
P2 DA modules
P2.1 Mass
P2.2 + 24 V
P2.3 Data - (negative)
P2.3 Data +(positive)

P3 Feeding bypass valve


P3.1 Mass
P3.2 + 24 V

14
P4 Relay box power supply
P4.1 Mass (conductor 1)
P4.2 + 24 V (conductor 2)
P5 Data to relay box
P5.1 Negative data (driver 3)
P5.2 Positive data (driver 4)
P6 Orientation angle sensor
P6.1 + 24 V
P6.2 Signal
P7 Oil reservoir temperature
P7.1 + 24 V
P7.2 Signal
P8 Signals from the drum casing
P8.1 Mass
P8.2 + 24 V
P8.3 Pressure sensor signal 1eraarrow (4-20 mA)
P8.4 Pressure sensor signal 2tharrow (4-20 mA)
P8.5 Angle indicator signal 2emearrow (10 or 19 mA)
P8.6 Signal angle indicator 1eraarrow (10 or 19 mA) or (4-20 mA)
P8.7 Pressure sensor signal Jib side rod (4-20 mA)
P8.8 Pressure sensor signal Jib side piston (4-20 mA)
P8.9 Jib angle indicator signal (10 or 19 mA)
P8.10 Hoist indicator signals (4-20 mA in steps)
P8.11 Nacelle signal (between 4 and 20 mA)
P9 Drawer position detector No. 7
P9.1 Mass
P9.2 + 24 V
P9.3 Signal (1 - 4 V)
P10 Drawer position detector No. 4, 5 and 6
P10.1 Mass
P10.2 + 24 V
P10.3 Drawer signal No. 4 (1 - 4 V)
P10.4 Drawer signal no. 5 (1 - 4 V)
P10.5 Drawer signal No. 6 (1 - 4 V)
P11 Drawer displacement detector numbers 1, 2, and 3
P11.1 Mass
P11.2 + 24 V
P11.3 Drawer signal no. 1 (1 - 4 V)
P11.4 Drawer signal No. 2 (1 - 4 V)
P11.5 Drawer signal No. 3 (1 - 4 V)

15
P12 MUX boxes
P12.1 Mass
P12.2 + 24 V
P12.3 Impulsions
P12.4 Signal MUX 1 ou détecteur de proximité rotation sens H (0 ou 24 V)
P12.5 Signal MUX 2 or proximity detector rotation direction A H (0 or 24 V)
P12.6 Signal MUX 3 (0 or 24 V)
P13 Coming from the left socket of the PSBI case
P13.1 Mass
P13.2 + 24 V (MAN / REM)
P13.3 Negative data
P13.4 Positive data
P14 From the right socket of the PSBI case
P14.1 Mass
P14.2 + 24 V to bypass valve
P14.3 Reset button signal LC (0 or 24 V)
P14.4 Main power supply + 24 V
P14.5 Impulsions
P14.6 Mass

8. Location of terminal markers MPCB Ref.363 5813


Main junction box that distributes the
mass feeding and + 24 V to the different boxes and
components.
It incorporates 2 separate power circuits.
Each circuit protected by a 15 A type fuse
the automobile has 4 terminals.
The SPACE housing is connected to one of them.
The other high power-consuming components
current (e.g.: cooler) must be connected to the other
circuit.
It has an interface for connecting a
additional sight 90 and 100% of capacity
maximum.
P1 Main power supply via relay
double contact 25 A ordered
by key contact.
P1.1 Mass.
P1.2 + 24 V.
P2 to P5
P8 to P11 Power Supplies.
PX.1 Mass.
PX.2 + 24 V.
P6 Vers seeing 90 and 100%.
P6.1 Mass.
P6.2 + 24 V.

16
P7 Signal PSBI (P1 box) light 90 and 100%.
P7.1 Mass.
P7.2 + 24 V.

9. Identification of the boundary markers of the casing

P1 SPACE case version


P1.1 Mass
P1.2 + 24 V
P1.3 Pressure sensor signal 1eraarrow (4 to 20 mA)
P1.4 Pressure sensor signal 2tharrow (4 to 20 mA)
P1.5 Position indicator signal 2tharrow (10 or 19 mA)
P1.6 Signal position indicator 1eraarrow (10 or 19 mA or 4 to 20 mA link)
electronics with SPACE
P1.7 JIB pressure sensor signal (SPACE)
P1.8 Pressure sensor signal JIB (SPACE)
P1.9 Position indicator signal JIB (SPACE)
P1.10 Winch detector signals (4 to 20 mA in steps)
P1.11 Signal nacelle (SPACE)
P2 Pressure sensor 1eraarrow
P2.1 + 24 V
P2.2 Signal (4 to 20 mA)
P3 Pressure sensor 2emearrow
P2.1 + 24 V Sensor of Nacelle
P2.2 Signal (4 to 20 mA) pressure
1eraarrow
P4 Position indicator 2tharrow
P2.1 + 24 V
P2.2 Signal (10 or 19 mA) Sensor of
pressure
P5 Position indicator 1eraarrow 2èmearrow
P2.1 + 24 V
P2.2 Signal (10 or 19 mA or if connected to a
SPACE housing 4 to 20 mA Indicator
P6 From the JIB(SPACE) of the position
2emearrow
P7 From the winch
P7.1 Mass
P7.2 + 24 V
P7.3 Winch detector signals (4 to 20 mA,
by levels) Indicator
of the position
P8 Coming from the capsule (SPACE and 1eraarrow
not in France

NOTE: The A shunts must be removed during


of the connection of a winch or a JIB.

17
10. Identifying the terminals on the terminal blocks

The connection of the wires on all the terminals of the boxes can only be done from one side.

Terminal 1 is the one that is always furthest to the left on the side where one inserts the ...
drivers.
The following terminals (2, 3, 4, etc.) are marked in ascending order to the right of the
borne 1.

IMPORTANT: Always grease the terminals to protect them from condensation with
special lithium grease STATOIL SG 32W or equivalent. Ref. HIAB 983 6641.

3. Connecting the wires to the terminals

In all the boxes, conductor 1 must always be connected to terminal 1 and so on.

18

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