JERR PP Bag Manfacturing PLC warehouse and location List

warehouse and location List

No warhouse code Name Of warehouse location Purpose Of warehouse
1 CKFP001 Raw material Warehouse Cheki Raw material storage
production raw material
2 CKFP002 satellite warehouse Cheki production issue raw material store
3 CKFP003 Finished good warehouse Cheki FG storage
Production finished good
4 CKFP004 satellite warehouse Cheki production temporary storage
 JERR PP Bag Manfacturing PLC Working section List
Work Section List
work Section Code Work section Name Product type
TP-01 Tape plant section Tape(2.5mm)
WE-02 Weaving section Fabric
CU-03 Cutting section Cutted Bag
ST-04 Stiching section Stiched Bag
PR-05 Printing Section Printed Bag
PA-06 Packaging Section Packed Bag
RE-07 Recycle section Recyed product
 JERR PP Bag Manfacturing PLC Operation List
Operation List
Operation
Code Operation Name Defualte duration Product to produce
TP O1 Tape Production 37 .5 hour Tape
FP -02 Fabric Production 58 hour Fabric
FC -03 Fabric Cutting 58 hour Cutted Bag
BT-04 Bag stiching 58 hour Stiched bag
FBP-05 Fabric and bag printing 4 hour Printed bag
BP-06 Bag packing 8 hour Packed(1000pcs/pack)
PRC-07 Poducing recycle product 4 hour Recycled material
 JERR PP Bag Manfacturing PLC Raw material List
Raw material list for PP bag
No Item code Raw Material List Category UOM
1 RM001 PP(Polypropylen) PP(Polypropylen) process raw material KG
2 RM002 Filler(Caco3) Filler(Caco3) process raw material KG
3 RM003 Recycle material process raw material KG
4 RM004 Red MB process raw material KG
5 RM005 Green MB process raw material KG
6 RM006 Yellow MB process raw material KG
Color master batch
7 RM007 Blue MB process raw material KG
8 RM008 Black MB process raw material KG
9 RM009 Brown MB process raw material KG
10 RM010 Red Ink process raw material LITTER
11 RM011 Yellow INK process raw material LITTER
12 RM012 INK Royal blue ink process raw material LITTER
13 RM013 Green ink process raw material LITTER
14 RM014 Black ink process raw material LITTER
15 RM015 DEO MAX OIL process raw material LITTER
16 RM016 Thinner process raw material LITTER
I
 JERR PP Bag Manfacturing PLC Finished goods list
Finished Product List
Customer Fabric
Stripe
No Product Description Job Order Number Name UOM Gram Color
1 53*80 70gram strip printed PCS
2 61x100 90 Gram Strip Print PCS
3 72*120=90gram strip printed PCS
4 72*120=90gram N/C printed PCS
5 72*120 =90gram strip PCS
6 72*120 100gram strip printed PCS
7 61*100 120gram N/C PCS
8 42x55 35 Gram Strip Printed PCS
9 72x120=100gm zebra PCS
10 42x42 30 Gram Strip Printed PCS
11 61x100=100 Gram Strip Print PCS
12 61x100=120 Gram N/C PCS
13 62x95 120 gm Nc Print PCS
14 61x100=100 Gram Strip Print PCS
15 42x42 30 Gram Strip Printed PCS
16 42x55 35 Gram Strip Printed PCS
17 72x120=100gm zebra PCS
18 61x100 90 Gram Strip Print PCS
19 40x69 38 Gram Strip Print PCS
20 72x120 120 gram N/C PCS
21 61 base Hessian cloth PCS
22 53x80=82 Gram N/C PCS
23 61x100 90 Gram Strip Print PCS
24 61x100=100 Gram Strip Print PCS
25 42x42 30 Gram Strip Printed PCS
26 42x55 35 Gram Strip Printed PCS
27 72x120=100gm zebra PCS
28 40x69 38 Gram Strip Print PCS
29 66*110=140 Gram NC/print PCS
30 61x100 90 Gram Strip Print PCS
31 40x68 38 Gram Strip Print PCS
32 61x100 90 Gram Strip Print PCS
33 42x42 30 Gram Strip Printed PCS
34 42x55 35 Gram Strip Printed PCS
35 61x100 100 Gram N/c Print PCS
36 61x105 100 Gram N/C Print PCS
37 61x105 100 Gram Red(burgundy) Print PCS
38 72x120 100 gram brown printed PCS
39 72x120 120 gram N/C PCS
40 72*120 100gram strip printed PCS
41 61x100 125 gram Yellow/white strip PCS
42 65x105 100 Gram N/C Print PCS
43 61x100 100 Gram N/c Print PCS
44 61x100 100 Gram N/c Print PCS
45 72*120 100gram strip printed PCS
46 72x120 100 gram brown printed PCS
47 61x110 90 Gram Strip Print PCS
48 61x100 100 Gram N/c Print PCS
49 61x105 100 Gram N/C Print PCS
50 72*120 100gram strip printed PCS
51 73x125 120 gram white N/C PCS
52 73x125 120 gram strip print PCS
53 53x80=82 Gram N/C PCS
54 72*120 100gram strip printed PCS
55 53x90=90 Gram N/C PCS
56 61x110 90 Gram Strip Print PCS
57 72*120 100gram strip printed PCS
58 61x110 90 Gram Strip Print PCS
59 61x110 90 Gram Strip Print PCS
60 61x110 90 Gram NC Print PCS
61 61x110 90 Gram NC Print PCS
62 61x110 90 Gram NC Print PCS
63 61x110 90 Gram Strip Print PCS
64 61x110 90 Gram Strip Print PCS
65 72x115 110 Gram Strip Print PCS
66 72x115 110 Gram N/C Print PCS
67 61x110 90 Gram Strip Print PCS
68 61x110 90 Gram Strip Print PCS
69 72*120 100gram strip printed PCS
70 72x120=100gm zebra PCS
71 61x100=120 Gram N/C PCS
72 42x55 35 Gram Strip Printed PCS
73 53*85 70gram strip printed PCS
74 72x120 120 Gram Strip Print PCS
75 72x120 110 Gram Strip Print PCS
76 72*120 100gram strip printed PCS
77 72*120 100gram strip printed PCS
78 53*85 70gram strip printed PCS
79 42x55 35 Gram Strip Printed PCS
80 42x42 30 Gram Strip Printed PCS
81 53*85 70gram strip printed PCS
82 42x55 35 Gram Strip Printed PCS
83 42x42 30 Gram Strip Printed PCS
84 53*85 70gram strip printed PCS
85 42x55 35 Gram Strip Printed PCS
86 42x42 30 Gram Strip Printed PCS
87 53*85 70gram strip printed PCS
88 42x55 35 Gram Strip Printed PCS
89 42x42 30 Gram Strip Printed PCS
90 53x80=82 Gram N/C PCS
91 45x75 62 gm N/C pr lamination PCS
 92 45x75 62 gm N/C pr lamination PCS
93 45x75 62 gm full color Yellow pr lamination PCS
94 72x120 120 gram N/C PCS
95 72*120 100gram strip printed PCS
96 53x80=82 Gram N/C PCS
97 61x110 90 Gram NC Print PCS
98 53*85 70gram strip printed PCS
99 42x55 35 Gram Strip Printed PCS
100 61x110 90 Gram Strip Print PCS
101 53x80=82 Gram N/C PCS
102 45x75 62 gm N/C pr lamination PCS
103 45x75 62 gm full color Yellow pr lamination PCS
104 53x90=90 Gram N/C PCS
105 72*120 100gram strip printed PCS
106 72*120 100gram strip printed PCS
107 53x80=82 Gram N/C PCS
108 72*120 100gram strip printed PCS
109 53x90=90 Gram N/C PCS
110 53x80=82 Gram N/C PCS
111 72*120 100gram strip printed PCS
112 72*120 100gram strip printed PCS
113 53x80=82 Gram N/C PCS
114 53x90=90 Gram N/C PCS
115 72*120 100gram strip printed PCS
116 72*120 100gram strip printed PCS
117 61x100=120 Gram N/C PCS
118 61x110=120 Gram N/C PCS
119 53x80=82 Gram N/C PCS
120 72*120 100gram strip printed PCS
121 70 base Hessian cloth PCS
122 61x100=120 Gram N/C PCS
123 72*120 120gram N/c printed PCS
124 61x100=120 Gram N/C PCS
125 72x120 100 gram brown printed PCS
126 42x55 35 Gram Strip Printed PCS
127 72x120 100 gram brown printed PCS
128 61x100=120 Gram N/C PCS
129 37x63 37 Gram Strip Print PCS
130 72*120 120gram N/c print PCS
131 37x60 35 Gram N/C Print PCS
132 61x110 85 Gram N/C Print PCS
133 37x63 37 Gram Strip Print PCS
134 66x115 100 Gram N/C Print PCS
135 61 Base Hessian cloth kgs
136 70 Base Hessian cloth kgs
137 53*85 70gram strip printed PCS
138 42x55 35 Gram Strip Printed PCS
139 42x42 30 Gram Strip Printed PCS
140 53x80=82 Gram N/C PCS
141 61x110 80 Gram N/C Print PCS
142 Recycle product kgs
143 72 base B-Grade pcs
144 61 Base B-Grade pcs
145 Other base- B-grade pcs
list

Stiching
Print Unit cost
Type
 JERR PLC
WASTE List

Scrap Code Scrape Name Unit Of Measure

Sp-01 Tape and fabric Waste kg
Sb-02 RM Impurity kg
 JERR PLC
Bill of Material List
produced
Product codproduct name quantity Raw material(Comp) consumed quantity

1. 78.96% PP
Different Dimention woven 2. 19.46% Filler MB
1pc 95 gram
PP Bag 3. 1.38% Recycle
FG-01 4. 0.25% Color Mb
by product work order

B-grade
Production of pp bag
 JERR PLC
Quality parameter
STD (or
Section criteria for
Test Parameter point
Mass of OK)
% age of PP
Filler 10 + 2 %
Raw in the
material composition
material 85-90%
and low
preparation mixing
Mass of tape break
master batch 3 + 0.5 %
verage required
denier value
Variation of value
required
denier
C.V % ofvalue value
Denier
Irregularity 2-3 %
of denier 1-2 %
Tape Plant
Tape Width 2.50 + 0.02
Section
Thickness 0.04 + 0.01
Tape Strength 2.5/ denier
Elongation 23%
& folded free from
tape folding
Fabricofsize
Color As required
fabric As required
Stripe size
Double As required
Free from
end
Missor pick
end double
Free from
or pick
Total no of double
end
Fabric As required
10 ends /inch
Weaving density
tape folded or 40-42/dm
floating &
section fabric folding
±3g of the required
weight.
Note: required weight is
customer specification -
2.5g for small & medium
Weight of bag,-3g for
fabric large

Color of As per customer

print and
shape specification
specification/sam
position
Shade of pleper customer
As
Printing print
Neatness of specification
section print neat

Zigzag/Bow stiching 97.50%

Color of stiching tape 99.5% colorlesswith little wittn
Skipping 99.60%
Stitching Tread breakage 99.60%
section Stitch Density 12-15/10cm
Stitching
section
Seam allowance 2cm for upper &3cm for bottom
Bag wegith after stitching As customer spec
Length of bag after stiching As customer specfi
C
meter

Testing
Responsible Time for
instrument
Weighing body each test
Balance Take 5min
for
Calculator one quality every new
observation
Weighing expert mixing
Balance & 2hr gap
and
calculator
and
calculator
and
calculator
and
calculator quality
Gauge expert
Gauge
universal
tensile tester
universal
tensile tester

observation
Tape meter
observation
observation
observation
observation
observation
Tape meter
observation

Digital
weight quality
balance expert

observation
3min
3min quality
3min expert

observation
observation
observation
observation
Counting

quality
expert
Tape meter
Weight balance quality
Tape meter expert
 JERR PLC
list Of system User
Employee Name position Role E-mail Address
Kibrom Mekonen production manager
_ Shift Leaders Requstion
raw material spacialist production
Almu Tsehayu raw material
Bayu Kebede raw material
[Link] List Machine name Model Quantity(pc)
1 High Speed PP Flat Yarn Extruder Line SJPL-G120*33- 1200 1
2 Newest Small Cam Six Shuttles Circular L S-YZJ-850/6S 25
3 Automatic
Four Color Cutting
Flexgraphic
and Printer Machine YT-4800 1
4 Sewing Machine QF-850 1
5 Automatic Woven Bag Cutting Machine SQJ-800II 1
6 Manual Bag Cutting Machine CD-II 2
7 Manual Bag Sewing Machine(Double Need GK-20 10
8 Four Colors Printer Machines（piece by piece S-YDJ-800IV 1
9 Hydraulic Bale Machines KS-1100 2
10 Plastic Recycle Machine SJ-FJ-100B 1
Dry Mixer Machine SH-30 1
11 Water
Screw Air Compressor
Chiller and with with AirCooling
50 Ton Tank Tower withJB-22 1
13 pumps XCW-25S 1
Serial no Capacity Power(KW)
84778000 500KG/hr 360
8446.219 155M/Hr 3.5
8443.14 30-70M/MIN 9
8452.219 2400PCS/H
30-70 6
8452.219 PCS/MIN
1500 4
2112077234 PCS/H 1.37
84522900 1600RPM 0.55
84431500 :2500PCS/H 2.2 1
84224000 60 Ton 7.5
84772010 80KG/H 45
8477.8 300KG/H 15
8414.2 22
8418.692 25HP