LICENSE AGREEMENT
Static Control Components, Inc. (Static Control) grants this limited license to the person, firm or
corporation (hereinafter "User") downloading electronically or by printing this file to use Static Control’s
copyrighted documents in accordance with the terms of this agreement. If you agree with the terms of
the license then you may download this information. If you do not agree with the terms of the license,
then you are not authorized to use this information, and any use of it may be in violation of Static
Control’s copyrights or trademarks.
TRADEMARKS
The Static Control material herein may make reference to its own trademarks, or trademarks of others.
Static Control grants a limited license to the User to use Static Control’s trademarks in its internal
documents and for its internal purposes on the following terms and conditions. Any use of Static
Control’s trademark must be used in a context which makes it clear that the product reference is a
Static Control Components, Inc. product, and not a product from any source. The materials provided to
the User may include reference to trademarks of others. Any use of the User makes of these marks
should reference the owner of those marks. Nothing in this agreement constitutes any authorization
by Static Control to use any of these trademarks in any context.
COPYRIGHTS
Static Control grants a limited license to the User to use the attached copyrighted documents. The per-
mitted use of these documents is limited to internal purposes and needs of the company. The company
is prohibited from using these copyrighted documents, or any part of them, including graphic elements,
in any materials that are used outside the physical business location of the User. The User is prohibited
from using any materials in any documents whether printed or electronic, which are distributed to any
third party. The use of these copyrighted documents, or parts of them, including graphic elements, from
these documents in marketing material, either print, electronic or web is prohibited. The sale, transfer,
copying of these documents or any parts of these documents to any other party is prohibited.
Static Control Components, Inc. retains all rights to its copyrighted documents, and any use of these
documents by User should reference Static Control’s copyrights, with the notice "copyright Static
Control Components, Inc."
Static Control reserves the right to cancel this license on 30-days written notice. All of the User’s
material incorporating Static Control’s copyrighted documents shall be destroyed upon receipt of its
notice of termination.
The User may not distribute, share, and otherwise convey the copyrighted documents to any other
persons, corporations or individuals.
The User, by use of these documents, acknowledges Static Control’s copyright in these materials.
STATIC CONTROL DOES NOT GUARANTEE OR WARRANT DOWNLOADED INFORMATION
The information User is downloading is published by Static Control in "as is" condition "with all faults".
Static Control makes no representations or warranties of any kind concerning the quality, safety, or
suitability of the downloadable materials, either express or implied, including without limitation any
implied warranties of merchantability,fitness for a particular purpose, or non-infringement. Further, Static
Control makes no representations or warranties as to the truth, accuracy or completeness of any state-
ments, information or materials concerning items available for download. In no event will Static Control
be liable for any indirect, punitive, special, incidental, or consequential damages however they may
arise even if Static Control has been previously advised of the possibility of such damages.
Version 1 11/03
SSS™ 834
S TAT I C C O N T R O L I N S T R U C T I O N S
Version 1- October 2006
SYSTEM SUPPORT SERIES™
CARTRIDGE REMANUFACTURING
INSTRUCTIONS FOR:
®
KONICA® MINOLTA
®
MAGICOLOR
2400/2430/2450,
2480/2500/2530, 2550/2490
DL AND XEROX® PHASER®
Konica® Minolta magicolor 2400 DL
® ® 6120 TONER CARTRIDGE
Toner Cartridge
TABLE OF CONTENTS
Reference Info ADDITIONAL TOOLS & SUPPLIES . . . . . . . . . . . . . . .2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
CARTRIDGE SPECIFICATIONS . . . . . . . . . . . . . . . . . .3
The Konica®Minolta® magicolor® 2400 was released in January, 2005 and was targeted at
DISASSEMBLING THE TONER CARTRIDGE . . . . . . . . .5
home users and small businesses. Print speeds are comparable to other printers at 20 REASSEMBLING THE TONER CARTRIDGE . . . . . . . . .8
ppm for monochrome and 5 ppm in full color. Ships with 1.5k toner cartridges.
Replacement cartridges are available with 1.5k (color only ) and 4.5k (color & black). There
is a separate drum unit rated at 11,250 pages (color) and 45,000 pages (mono). GO TO [Link]
For the latest cartridge information
Click on “Online Engine Center”
Other System Support Series™
documents available in
Adobe® Acrobat® format
Use of Compressed Air
As of April 28, 1971, the Occupational Safety & Health Administration (OSHA) Standard, 29
CFR 1910.242 paragraphs a & b for general industry requires effective chip guarding and
personal protective equipment (PPE) when using compressed air. When cleaning residual
toner particles from cartridges using a compressed air system, you must use air nozzles
meeting OSHA requirements. Air nozzles that regulate air pressure to a maximum of 30 psi
comply with this standard. Refer to the OSHA publication for any updates or changes that QUESTIONS?
have occurred since the date noted above.
Please call one of our main numbers
and ask for your
Support Team Representative
or E-mail us at:
US AND CANADA
info@[Link]
UK
info@[Link]
[Link]
US AND CANADA 800.488.2426 • INTERNATIONAL 919.774.3808 • EUROPE +44 (0) 118.923.8800
US/CAN FAX: 800-488-2452 • INTERNATIONAL FAX 919-774-1287
All brand names and trademarks are for descriptive purposes only and are the property of their respective owners.
introduction
R E M A N U FA C T U R I N G T H E
K O N I C A ® M I N O LTA ® M A G I C O L O R ® 2 4 0 0 D L T O N E R C A R T R I D G E
Purpose of this SSS Illustrations
The purpose of this SSS is to provide you a guide and the basic The illustrations and photos in this document might differ slightly
information needed to remanufacture a Konica® Minolta® from your cartridge. Every effort is made to include the most up
magicolor® 2400 DL Toner Cartridge. This SSS contains to date photos and illustrations at the time of printing. However,
information about: the OEM may make changes which were not available
at the time of printing.
• Disassembling the cartridge
• Basic cleaning
Safety
• Reassembling the cartridge. Statement 1:
Your cartridge might have been changed by the original
equipment manufacturer (OEM) and include parts or features Always wear eye protection while operating
which are not described in this documentation. The power tools.
documentation might be updated occasionally to include
information about those changes, or technical updates might be
available from the SCC Web site.
Visit [Link]/Library/ to check for updated
documentation and technical updates: Statement 2:
Before you begin, read the entire SSS to familiarize yourself with
the procedures and take notes. Always wear eye protection and protective clothing while
working with toner and or other chemicals.
Be sure to follow all necessary safety precautions while working
with tools, and chemicals, such as toner and alcohol.
Statement 3:
Do not swallow or ingest toner, isopropyl alcohol, toner dust, or
any chemicals or materials used in the process of
remanufacturing
Additional Tools & Supplies
Additional Items: For Basic Remanufacturing:
• Hopper Cap (PCHCAP) • Phillips Screwdriver
• Qualified Toner • Cotton Swab (QTIP)
• Chip • Small Flat blade Screwdriver
• Compressed Air for Cleaning
• Lint-Free Cleaning Cloth (LFCCLOTH)
SSS™ 834 page 2
cartridge specifications
The following is a summary of the cartridge information for the Konica® Minolta® magicolor® 2400 DL Toner Cartridge.
Cartridge Cyan Magenta Yellow Black Drum Unit
Information
(Standard/High
Capacity)
Cartridge Part *No standard
1710587-003 1710587-002 1710587-002
# (OEM) black found 1710591-001
1710587-007 1710587-006 1710587-005
1710587-004
OEM Rated 11,250 color
1,500/4,500 1,500/4,500 1,500/4,500 N/A/4,500
Page Yield 45,000 black
OEM MSRP* $70/$130 $70/$130 $70/$130 $85 $149
OEM
$61/$112 $61/$112 $61/$112 $74 $125
Wholesale*
Prices as of January 2006.
The following table is a summary of the Konica® Minolta® magicolor® toner cartridge specifications. This information was obtained
from the OEM’s web site and is considered to be the most up to date information at the time of printing.
Printer
2400W 2430DL 2480MF 2500W 2530DL
Information
Printer $399 $499 $699 $299 $399
Introduction
Price
First page 21 color 21 color 21 color 21 color 21 color
12 mono 12 mono 12 mono 12 mono 12 mono
Memory 32 MB 32MB 96MB 32MB 64MB
32 MB 544MB 576MB
Duplex Manual Manual w/ Manual Manual Manual
auto option
Engine
Information
Print 2400 x 600 2400 x 600 2400 x 600 2400 x 600 2400 x 600
Resolution
(dpi)
Print Speed 5 color 5 color 5 color 5 color 5 color
(pages per 20 mono 20 mono 20 mono 20 mono 20 mono
minute)
Duty Cycle 35,000 35,000 35,000 35,000 35,000
(pages per
month)
Prices as of October 2006.
SSS™ 834 page 3
The following is a summary of the cartridge information for the Xerox® Phaser® 6120 Toner Cartridge.
Cartridge Cyan Magenta Yellow Black Imaging Unit
Information
(Standard/High
Capacity)
Cartridge Part *No standard
# (OEM) 113R00689 113R00691 113R00690 black found 108R00691
113R00693 113R00695 113R00694
113R00692
OEM Rated 10,000 color
1,500/4,500 1,500/4,500 1,500/4,000 N/A/4,500
Page Yield 20,000 black
OEM MSRP* $66/$140 $66/$140 $66/$140 $79 $156
OEM
N/A N/A N/A N/A N/A
Wholesale*
Prices as of October 2006.
The following table is a summary of the Xerox® Phaser® 6120 Toner Cartridge specifications. This information was obtained from the
OEM’s web site and is considered to be the most up to date information at the time of printing.
Printer Information Xerox® Phaser® 6120
Printer Introduction Price $499
First page 22 color / 13 mono
Memory 128 MB/ 640 MB
Duplex Manual with Auto Option
Engine Information
Print Resolution (dpi) 600 x 600
Print Speed (pages per 5 color / 20 mono
minute)
Duty Cycle (pages per 35,000
month)
SSS™ 834 page 4
Disassembling the Toner Cartridge
R E M A N U FA C T U R I N G T H E
K O N I C A ® M I N O LTA ® M A G I C O L O R ® 2 4 0 0 D L T O N E R C A R T R I D G E
1. Remove the three phillips screws from the drive side end
plate, then slide off the drive side end plate as shown in
Figure 1 & 2.
Screws
Figure 1
Figure 2
2. Release the tab on the developer roller stabilizer bushing
from the non-drive side and rotate to remove from the
developer roller. See Figure 3.
Figure 3
SSS™ 834 page 5
disassembling the toner cartridge
3. Remove the developer roller stabilizer bushing as shown in
Figure 4.
Figure 4
4. Grasping the developer roller by the shaft, lift the developer
roller up and out of the hopper, as shown in Figure 5.
5. Remove the bearing on the non-drive side. See Figure 5.
Figure 5
6. Continuing to grasp by the shaft, slide out the developer
roller as shown in Figure 6. The drive gear and developer
roller bearing on the drive side will remain in the hopper.
Remove the bearing and gear. Set aside for reassembly.
See Figure 6. Clean the developer roller with compressed
deionized air and/or lint free cloth and set aside for
reassembly.
Figure 6
SSS™ 834 page 6
disassembling the toner cartridge
7. Using a small flat blade screwdriver, pry the hopper cap
from the hopper as shown in Figure 7.
Figure 7
8. Using dry, filtered compressed air, clean the toner from the
adder roller and the hopper. See Figure 8.
Figure 8
9. Clean the doctor blade with the wooden end of a Qtip. See
Figure 9.
Note: Use slight pressure to clean the doctor blade
nip area. Too much pressure could
permanently deform the blade and damage the
cartridge.
Figure 9
SSS™ 834 page 7
Reassembling the Toner Cartridge
R E M A N U FA C T U R I N G T H E
K O N I C A ® M I N O LTA ® M A G I C O L O R ® 2 4 0 0 D L T O N E R C A R T R I D G E
1. Install the bearing and gear into the hopper. Then, slide the
developer roller into place as shown in Figure 10. Rotate
the developer roller to align the developer roller shaft with
the drive gear.
Figure 10
2. Replace the bearing on the non-drive side. See Figure 11.
Lay the developer roller into the hopper.
Figure 11
3. Install the developer roller stabilizer bushing as shown in
Figure 12.
Figure 12
SSS™ 834 page 8
reassembling the toner cartridge
4. Rotate the developer roller bushing until it snaps into place.
See Figure 13.
Figure 13
5. Install the drive side end plate as shown in Figure 14.
Figure 14
6. Using a Phillips screwdriver, install the three phillips screws
on the drive side end plate as shown in Figure 15.
Screws
Figure 15
SSS™ 834 page 9
reassembling the toner cartridge
7. Fill the hopper with toner. Install the hopper cap into the
hopper, as shown in Figure 16.
Note: Damaged hopper caps can be replaced by SCC
replacement.
For chip installation instructions, see SSS#™825.
Figure 16
SSS™ 834 page 10
MOVING AT THE SPEED OF NEW TECHNOLOGY
The development of cartridge imaging systems is the primary mission of our Imaging Labs. Through
extensive testing and research, we develop the optimum combination of matched components for
each cartridge system. Our engineering and manufacturing expertise provides us with total control
in design, quality and development to produce products from the ground up. The result is a system
of components that seamlessly work together in each cartridge application.
This dedication and commitment results in integrated cartridge systems that Static Control fully
supports, allowing you to quickly attack new market opportunities with complete confidence in the
reliability and performance of your cartridges.
STATIC CONTROL COMPONENTS, INC.
SCC Imaging Division Static Control Components (Europe) Limited
3010 Lee Avenue • PO Box 152 • Sanford, NC 27331 Unit 30, Worton Grange
US/Can 800.488.2426 • US/Can Fax 800.488.2452 Reading • Berkshire RG2 0TG • United Kingdom
Int’l 919.774.3808 • Int’l Fax 919.774.1287 Tel +44 (0) 118 923 8800 • Fax +44 (0) 118 923 8811
[Link] [Link]