Green Chemistry in Industrial Processes
Green Chemistry in Industrial Processes
Structured questions
Section 55.1
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Glyceryl tristearate can be used to produce sodium stearate, which is an ingredient in
a type of soap:
+ 3NaOH X + 3CH3(CH2)16COONa+
heat
(d) Suggest ONE reason why the above reaction is NOT considered as a green
reaction. (1 mark)
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(a) Saponification / alkaline hydrolysis 1
(b) Glycerol 1
(d) The reaction involves the use of corrosive sodium hydroxide solution.
(Accept other reasonable answers.) 1
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Benzenesulphonic acid (C6H5SO3H) can be synthesized by two pathways as follows:
Pathway 1: benzene + sulphur trioxide benzenesulphonic acid
Pathway 2: benzene + sulphuric acid benzenesulphonic acid + water
(a) Write the chemical equations for the above reactions. (2 marks)
(b) State and explain which of the pathways is greener in terms of atom economy.
(Relative atomic masses: H = 1.0, C = 12.0, O = 16.0, S = 32.1) (5 marks)
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(a) Pathway 1: C6H6 + SO3 C6H5SO3H 1
Pathway 2: C6H6 + H2SO4 C6H5SO3H + H2O 1
= 100% 1
= 89.8% 1
As pathway 1 has a higher atom economy, it is greener. 1
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Ethanol can be produced by two pathways as follows:
Pathway I: CH2=CH2 + H2O C2H5OH
Pathway II: C6H12O6 2C2H5OH + 2CO2
(b) In terms of atom economy, state and explain which pathway is greener.
(Relative atomic masses: H = 1.0, C = 12.0, O = 16.0) (5 marks)
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(a) (i) Fermentation 1
(ii) Enzymes in yeast 1
(b) Mass of atoms in 1 mole of CH2=CH2 = (12.0 × 2 + 1.0 × 4) g = 28.0 g
Mass of atoms in 1 mole of H2O = (1.0 × 2 + 16.0) g = 18.0 g
Mass of atoms in 1 mole of C6H12O6
= (12.0 × 6 + 1.0 × 12 + 16.0 × 6) g = 180 g
Mass of atoms in 1 mole of C2H5OH
= (12.0 × 2 + 1.0 × 6 + 16.0) g = 46.0 g
= 100% 1
= 51.1% 1
As pathway I has a higher atom economy, it is greener. 1
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Volatile organic compounds (VOCs) are organic compounds with low melting points.
They are common solvents used in industry.
(c) Suggest ONE reason why the use of VOCs does NOT comply with the principles
of green chemistry. (1 mark)
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(a) Any TWO:
Benzene / chloroform / tetrachloromethane (accept other reasonable
answers) 2
(b) It causes photochemical smog. 1
(c) Many VOCs are harmful / flammable / toxic. 1
(d) (Supercritical) carbon dioxide / ionic liquids 1
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‘Designing degradable chemical products’ is one of the green chemistry principles.
(a) Using the above principle, explain why the following chemical products are
NOT green.
(i) Polyethene plastic bags (1 mark)
(b) As using polyethene plastic bags is not a green practice, there are alternatives to
replace the use of polyethene plastic bags. Suggest TWO such alternatives.
(2 marks)
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(a) (i) They are non-biodegradable and stay in landfills for a very long time. 1
(ii) Polystyrene foam is non-biodegradable and stays in landfills for a
Section 55.2
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In Wacker process, ethene is oxidized by oxygen to ethanal in the presence of
palladium(II) chloride and copper(II) chloride catalyst. The ethanal is then further
oxidized to ethanoic acid.
(a) State ONE green chemistry practice adopted by the process. (1 mark)
(b) Suggest TWO reasons why the process is NOT a green one. (2 marks)
(d) State another industrial process that can be used to produce ethanoic acid.
(1 mark)
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(a) Using catalysts 1
(b) It produces harmful chlorinated by-products, which require separation
and disposal. 1
The atom economy of the overall reaction is low. 1
(c) Any TWO:
It is used to produce PET for making water bottles / polyvinyl acetate for
making glues and synthetic fibers / table vinegar / pickled vegetables. 2
(d) Oxidation of naphtha or butane / Monsanto process / CATIVA process 1
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The Monsanto process is an important method for the manufacture of acetic acid by
catalytic carbonylation of methanol.
(b) State TWO green chemistry practices adopted by the process. Explain briefly.
(2 marks)
(c) There are some side reactions in the process. Write an equation for ONE side
reaction. (1 mark)
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(a) Rhodium and hydrogen iodide 1
(b) The use of catalyst can speed up the chemical reaction and get more
products in a relatively shorter period of time. 1
The atom economy of carbonylation of methanol is 100%. 1
(c) CO + H2O CO2 + H2 1
(d) Any TWO:
A very large volume of water is used in the reaction vessel / the catalyst
used (rhodium) is expensive / the process requires separation step for
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It is known that CATIVA process is greener than Monsanto process.
(b) Explain why the catalyst used in the CATIVA process is better than that in the
Monsanto process. (1 mark)
(c) State THREE advantages of the CATIVA process over the Monsanto process.
(3 marks)
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(a) Iridium 1
(b) Iridium is about five times cheaper than rhodium (the catalyst used in the
Monsanto process). 1
(c) The reaction rate is significantly higher. 1
Less water is required. 1
There are fewer by-products produced. 1
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Ethanoic acid can be synthesized by Monsanto process or CATIVA process.
(a) Write an equation for the synthesis of ethanoic acid in Monsanto process and
CATIVA process. (1 mark)
(b) State the catalysts used in Monsanto process and CATIVA process respectively.
(2 marks)
(c) Write an equation for the side reaction occurring in Monsanto process. (1 mark)
(d) Give TWO advantages of CATIVA process over Monsanto process. (2 marks)
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(a) CH3OH + CO CH3COOH 1
(b) Monsanto process: rhodium metal and hydrogen iodide 1
CATIVA process: iridium metal 1
(c) CO + H2O CO2 + H2 1
(d) Any TWO:
Iridium is much cheaper than rhodium / the reaction is significantly faster
/ less water is used / the side reaction occurring in Monsanto process is
not likely to occur in CATIVA process. 2
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Acetic acid is an important chemical. It can be produced by several ways such as
fermentation and carbonylation of methanol.
(a) In terms of the following green chemistry principles, state and explain why
fermentation is NOT a green way.
(i) Waste prevention (1 mark)
(b) In terms of the following green chemistry principles, state and explain why
carbonylation of methanol is a green way.
(i) Atom economy (1 mark)
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(a) (i) Fermentation produces a considerable amount of biodegradable
waste which may be hazardous to the environment. 1
(ii) Fermentation includes the step for recovering pure ethanoic acid by
distillation. This step is energy-consuming and expensive. 1
(b) (i) Carbonylation of methanol has an atom economy of 100%. 1
(ii) The starting material, methanol, can be produced from renewable
resources such as biomass, wastes and sewages from the community. 1
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Ethanoic acid can be manufactured by the following two processes.
(1) Direct oxidation of naphtha
At 180C and 50 atm, naphtha reacts with oxygen in air to produce ethanoic acid
without the use of catalyst. Carbon monoxide, carbon dioxide and water are the
by-products formed.
(2) Monsanto process
In the presence of Rh and HI as catalysts, methanol reacts with carbon monoxide
at 180C and 30 atm to give ethanoic acid
(c) Suggest TWO reasons to explain why process (2) is considered to be greener
than process (1). (2 marks)
(d) Ethanoic acid can be used to produce 1,2-dichloroethane. Outline the synthetic
route, with no more than three steps, to accomplish the conversion of ethanoic
acid to 1,2-dichloroethane. For each step, give the reagent(s), reaction conditions
and structure of the intermediate. (3 marks)
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(a) CH3OH + CO CH3COOH 1
(b) Mass of atoms in 1 mole of CH3OH = (12.0 + 1.0 × 4 + 16.0) g = 32.0 g
Mass of atoms in 1 mole of CO = (12.0 + 16.0) g = 28.0 g
Mass of atoms in 1 mole of CH3COOH
= (12.0 × 2 + 1.0 × 4 + 16.0 × 2) g = 60.0 g 1
1
conc. H2SO4
heat
1
Cl2(g)
(in organic solvent)
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Section 55.3
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Ethanol forms by reacting ethene with steam in the presence of phosphoric acid.
H3PO4
CH2=CH2(g) + H2O(g) CH3CH2OH(g)
(c) State TWO green chemistry practices adopted by the process. (2 marks)
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(a) Phosphoric acid acts as a catalyst. 1
(b) Mass of atoms in 1 mole of CH2=CH2 = (12.0 × 2 + 1.0 × 4) g = 28.0 g
Mass of atoms in 1 mole of H2O = (1.0 × 2 + 16.0) g = 18.0 g
Mass of atoms in 1 mole of CH3CH2OH
= (12.0 × 2 + 1.0 × 6 + 16.0) g = 46.0 g 1
(c) The use of phosphoric acid as catalyst can speed up the chemical reaction
and get more products in a relatively shorter period of time. 1
The atom economy of the process is 100%. 1
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Esters can be prepared by the following two methods:
Method 1: CH3COCl + CH3CH2OH CH3COOCH2CH3 + HCl
Method 2: CH3COOH + CH3CH2OH CH3COOCH2CH3 + H2O
(b) Determine which method is greener for the preparation of ester. Give TWO
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(a) Mass of atoms in 1 mole of CH3COCl
= (12.0 × 2 + 1.0 × 3 + 16.0 + 35.5) g = 78.5 g
Mass of atoms in 1 mole of CH3COOH
= (12.0 × 2 + 1.0 × 4 + 16.0 × 2) g = 60.0 g
Mass of atoms in 1 mole of CH3CH2OH
= (12.0 × 2 + 1.0 × 6 + 16.0) g = 46.0 g
Mass of atoms in 1 mole of CH3COOCH2CH3
= (12.0 × 4 + 1.0 × 8 + 16.0 × 2) g = 88.0 g
= 70.7% 1
= 83.0% 1
(b) Method 2 is greener. The atom economy of method 2 is higher than that
of method 1. 1
Method 1 generates a corrosive acidic gas (HCl). However, method 2
only generates water as the by-product. Water is non-polluting. 1
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Polyvinyl chloride is manufactured by heating chloroethene at about 60C in the
presence of a catalyst.
(c) In terms of the following green chemistry principles, explain why manufacturing
polyvinyl chloride is NOT green.
(i) Producing safer chemical products (2 marks)
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(a)
1
(b) Making floor tiles / pipes / shower curtains / raincoats / artificial leather /
insulating coverings for electrical wire 1
(c) (i) PVC may release toxic chemicals. 1
Besides, burning PVC would form poisonous hydrogen chloride,
chlorine and dioxins. 1
(ii) PVC is non-biodegradable. 1
It stays in landfills for a very long time. 1
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The flowing mercury cell and the membrane cell are widely used technology in the
chloroalkali industry.
(b) Write an overall equation for the electrolysis in chloroalkali industry. (1 mark)
(c) State ONE structural difference of the flowing mercury cell and the membrane
cell. (2 marks)
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(a) Brine (concentrated sodium chloride solution) 1
(b) 2NaCl(aq) + 2H2O(l) 2NaOH(aq) + Cl2(g) + H2(g) 1
(c) Any ONE:
- The cathode of the flowing mercury cell is made of mercury 1
while that of the membrane cell is made of nickel. 1
- An ion-permeable membrane is present in the membrane cell to
separate the anode and cathode compartment. (1)
In the flowing mercury cell, there is no such membrane. (1)
(d) The flowing mercury cell involves the use of poisonous mercury. Serious
environmental problems arise if mercury leaks from the cell. 1
However, the membrane cell does not involve the use of mercury. Hence,
the membrane cell uses less hazardous chemicals during the process. 1
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Polyvinyl chloride (PVC) and polylactic acid (PLA) are common plastics used in
daily life. PLA is a type of new plastics developed recently. PLA is applied in making
food packaging. It can be degraded in the presence of oxygen. In terms of the
following green chemistry principles, explain why PLA is greener than PVC.
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(a) The raw material for synthesizing PVC is chloroethene. It is obtained
from fossil fuels which are non-renewable resources. 1
However, the raw material for synthesizing PLA is corn starch which is a
renewable resource. 1
(b) PVC contains toxic substances. 1
However, PLA is not toxic as it can be used to make food packaging. 1
(c) PVC is non-biodegradable. It stays in landfills for a very long time. 1
However, PLA is biodegradable. 1
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Ibuprofen is an anti-inflammatory drug. Its chemical structure is shown below:
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(a) (i) Enantiomerism 1
(ii) The enantiomers can be distinguished by using a polarimeter. 1
They rotate the plane of polarized light to opposite directions. 1
(b) (i) The traditional method involves six steps while the new one
involves three steps only. 1
The traditional method generates more derivatives. More reagents
are needed and more waste will be generated. Hence, the new one is
greener. 1
(ii) The new method involves the use of palladium and nickel catalysts
while the traditional one does not. 1
Catalysts speed up the chemical reaction. More products can be
obtained in a relatively shorter period of time. Hence, the new one is
greener. 1
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Ethylene oxide ((CH2CH2)O) is commonly used as a disinfectant in hospital for
sterilizing tools and equipment. It can be synthesized industrially by two methods ─
chlorohydrin process and direct oxidation of ethene.
Ca(OH)2
Chlorohydrin process
CH2=CH2 + Cl2 + H2O OHCH2CH2Cl + HCl (CH2CH2)O + CaCl2 + 2H2O
Direct oxidationAg
of ethene
2CH2=CH2 + O2 2(CH2CH2)O
(a) Calculate the atom economy of the above two reactions. (4 marks)
(Relative atomic masses: H = 1.0, C = 12.0, O = 16.0, Cl = 35.5, Ca = 40.1)
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(a) Mass of atoms in 1 mole of CH2=CH2 = (12.0 × 2 + 1.0 × 4) g = 28.0 g
Mass of atoms in 1 mole of Cl2 = (35.5 × 2) g = 71.0 g
Mass of atoms in 1 mole of H2O = (1.0 × 2 + 16.0) g = 18.0 g
Mass of atoms in 1 mole of Ca(OH)2 = [40.1 + 2 × (16.0 + 1.0)] g = 74.1 g
Mass of atoms in 1 mole of (CH2CH2)O
= (12.0 × 2 + 1.0 × 4 + 16.0) g = 44.0 g
Mass of atoms in 1 mole of O2 = (16.0 × 2) g = 32.0 g
For chlorohydrin process, atom economy
= × 100% 1
= 23.0% 1
= 100% 1
(b) The direct oxidation of ethene is greener.
Any THREE:
- The atom economy of the direct oxidation of ethene is higher than
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Esters are important ingredients in cosmetics and personal care products.
(b) Recently, some scientists have investigated a new method for producing esters.
In the new method, enzymes are used to catalyse the esterification between
unsaturated fatty acids and alcohols at mild temperatures. In terms of the
following green chemistry principles, explain why the new method is greener
than the traditional one.
(i) Designing for energy efficiency (2 marks)
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(a) Concentrated sulphuric acid is used as the catalyst. 1
The reaction mixture is heated under reflux. 1
(b) (i) The traditional method requires high temperatures while the new
method only requires mild temperatures. 1
Therefore, the new method can minimize the energy used. 1
(ii) The traditional method uses organic acids and alcohols as the raw
materials. They come from non-renewable petroleum. 1
However, the new method uses unsaturated fatty acids as the raw
materials. They come from vegetable oils which are renewable
resources. 1
(iii) The traditional method uses corrosive concentrated sulphuric acid as
the catalyst. 1
However, the new method uses enzymes as the catalyst. Hence, the
new method uses less hazardous chemicals during the synthesis. 1
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In the Haber process, nitrogen and hydrogen is converted to ammonia in the presence
of a catalyst.
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(a) Finely divided iron 1
(b) (i) In the presence of the catalyst, the number of particles with energy
equal to or greater than the activation energy increases. 1
The number of effective collisions increases and hence the rate of
reaction increases. 1
(ii) The catalyst has no effect on the equilibrium position. 1
A catalyst increases the rates of both forward and backward
reactions to the same extent. 1
(c) Any TWO:
The atom economy of the reaction is 100% / the unused nitrogen and
hydrogen are recycled / the use of catalyst can reduce the use of energy. 2
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In the production of methanol, syngas is first produced from methane by steam-
methane reforming. Methanol can be manufactured from syngas.
CO(g) + 2H2(g) CH3OH(g) ΔH = 90 kJ mol1
Consider the following sets of reaction conditions:
Set A B C
Temperature 600C 260C 260C
Pressure 50100 atm 50100 atm 1 atm
Catalyst None Cu/ZnO/Al2O3 Cu/ZnO/Al2O3
(a) Which sets of conditions should best be adopted to give the highest yield of
methanol? Explain your choice with reference to each condition. (3 marks)
(b) Explain why the use of catalyst complies with the principle of green chemistry.
(1 mark)
(c) In recent years, direct oxidation of methane to methanol has been the focus of
many researches. However, methanol is often further oxidized to methanal in the
process. Explain, in view of green chemistry, why it is worthwhile to develop
this new technique. (2 marks)
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(a) Set B should be adopted. 1
As the forward reaction is exothermic, a lower temperature shifts the
equilibrium position to the right. A lower temperature is favoured. 1
Since there is greater number of moles of gas at the left-hand side of the
equation, a high pressure shifts the equilibrium position to the right. A
higher pressure is favoured. 1
(b) The use of catalyst can reduce the use of energy / the catalysed reaction is
more efficient as more products can be obtained in a relatively shorter
period of time. 1
(c) In the single-step direct oxidation of methane, no derivatives or
intermediates form. 1
This helps minimize the use of energy and reagents. 1
(Accept other reasonable answers) ___
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Englerin-A is a compound that can be extracted from plants. It is a potential drug for
cancer. In one of the synthetic steps of englerin-A, compound C forms when
A B C
Molar mass: Molar mass: Molar mass:
152.0 206.9 280.0
(a) Draw a labelled diagram for the experimental set-up of the reaction. (2 marks)
(b) In an experiment, 0.300 g of A reacts with 0.523 g of B and 0.164 g of zinc. The
mass of C obtained is 0.474 g. Calculate the percentage yield of the reaction.
(Relative atomic masses: Zn = 65.4, Br = 79.9) (3 marks)
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(a)
water out
reflux condenser
water in
reaction mixture
anti-bumping
granule water bath
heat
Correct drawing 1
Correct labels 1
= 71.5% 1
(d) This is a green reaction as it has a fairly high atom economy. / This is
NOT a green reaction as it requires the use of benzene which is
carcinogenic. (Accept other reasonable answers.) 1
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Traditionally, propylene glycol is manufactured from the hydrolysis of propylene
oxide. The product of the reaction is a mixture of propylene glycol, dipropylene
glycol and tripropylene glycol. Recently, a new production method has been
developed. The starting material for the new method is glycerol, which is a by-product
in the production of biofuel from vegetable oil. A transition metal catalyst is used in
the reaction. The overall reaction is shown below.
CH2(OH)CH(OH)CH2OH(g) + H2(g) CH2(OH)CH(OH)CH3(g) + H2O(g)
(a) Name the process used to obtain glycerol directly from vegetable oil. (1 mark)
(c) Explain, in TWO different perspectives, why the new method is greener than the
traditional method. (2 marks)
(d) Explain why a high pressure is used in the new method. (1 mark)
(e) It is found that the percentage yield of the new method is 73.0%. In a microsacle
experiment, a chemist wants to obtain 14.0 g of propylene glycol using the new
method. Calculate the mass of glycerol needed. (2 marks)
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(a) Alkaline hydrolysis / saponification 1
(b) Mass of atoms in 1 mole of CH2(OH)CH(OH)CH2OH
= (12.0 × 3 + 1.0 × 8 + 16.0 × 3) g = 92.0 g
Mass of atoms in 1 mole of H2 = (1.0 × 2) g = 2.0 g
Mass of atoms in 1 mole of CH2(OH)CH(OH)CH3
= (12.0 × 3 + 1.0 × 8 + 16.0 × 2) g = 76.0 g 1
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Dilute hydrogen peroxide (H2O2) solution is used in paper bleaching.
(ii) Explain briefly why the catalyst can speed up the decomposition. (1 mark)
(iii) With the help of a Maxwell-Boltzmann distribution curve, explain why the
decomposition of H2O2 is faster at 60C than at 25C. (3 marks)
(ii) Besides atom economy, suggest TWO reasons why method (1) is greener
than method (2). (2 marks)
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(a) (i) Manganese(IV) oxide / MnO2 1
Number of particles
25C
60C
Ea Kinetic energy
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Melamine (C3H6N6) is an organic compound widely used in plastic industry. The
structure of melamine is shown below:
(d) Which synthetic route of melamine, using urea or dicyandiamine as the starting
material, is greener? Give TWO reasons to support your answer. (2 marks)
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(a) Percentage by mass of nitrogen in C3H6N6
= × 100% = 66.7% 1
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Vitamin C can be found in citric fruits. It can be produced by the Reichstein process.
The following table shows the steps in Reichstein process.
Step 1 Glucose is reduced to sorbitol by hydrogenation.
Step 2 Sorbitol is oxidized to sorbose by fermentation.
Step 3 Sorbose is converted to an intermediate compound called KGA.
Step 4 KGA undergoes condensation using a catalyst to give vitamin C.
Step 5 Vitamin C is purified by recrystallization.
(d) Suggest TWO reasons why the Reichstein process is a green process. (2 marks)
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(a) The supply of vitamin C from plants cannot meet the worldwide
demand / there is an inadequate and shrinking supply of natural vitamin
C. 1
(b) Platinum 1
(c) Other hydroxyl groups in sorbitol will also be oxidized by common
oxidizing agents. 1
(d) Any TWO:
Glucose is a renewable raw material / fermentation can reduce the use of
hazardous chemicals / the use of catalyst in step 4 can speed up the
reaction. (Accept other reasonable answers) 2
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