Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR

along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

1.0 EXECUTIVE SUMMARY:

M/s Maa Bala Sundari Stone Crusher is an integrated construction material supply firm with aim
to provide stone crushed material to several highway construction, road and industrial
infrastructural projects. With a focus to give shape to the infrastructural needs of the country and
transforming them into reality. The company has proposed Environmental Clearance for proposed
establishment of Stone Crusher Plant along with Green insulated DG set in the State of
Uttarakhand on vaccant land at Khasra No. 216 Ka, 238, 239 & 240, Village Abdulapur, Tehsil
Vikasnagar, District Dehradun, Uttarakhand with total area – 1.1720 Ha. The Proposed Plant will
have production capacity of 100 MTPH.

The proposed project is Not Covered under EIA Notification’ 2006 but Categorized as “Orange”
under Doon Valley notification 2020 and requires prior Environmental Clearance before
establishment.

1.1 Employment Status:

Table – 01: Proposed Manpower

S. No. Category No. of Employees

1. Production Incharge (Managerial) 01
2. Supervisor 01
3. Labors 06
Total 08

1.2 Water Balance:

Total Water Requirement –5.74 KLD

Table- 02: Water Balance (KLD)

Requirement for Input Losses Waste water Recycled/Reuse

generation
Stone Crusher (Spraying purpose) 3.00 3.00 0.00 Nil
Domestic 0.24 0.04 0.20 Nil
Dust Suppression 2.50 2.50 0.00 Nil
Total 5.74 5.54 0.20 Nil

Page | 1
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

No waste water shall be generated from the production process, only domestic effluent of 0.20
KLD will be generated which shall be disposed through Septic Tank/Soak Pit. The plant will be
designed in zero discharge concepts.

1.3 Salient Features of the Project:

Table – 03: Salient Features of the Project

S. Parameters Description
No.
1. Name of the Project Environmental Clearance for proposed establishment of 100
MTPH Stone Crusher Plant along with One Green Insulated
DG set by M/s Maa Bala Sundari Stone Crusher
2. Plant Capacity 100 MTPH.
(Proposed)
3. Total area of the Plant 1.1720 Ha.
4. Capital Cost 1.53 Crores
5. Location Khasra No. 216 Ka, 238, 239 & 240, Village Abdulapur, Tehsil
Vikasnagar, District Dehradun, Uttarakhand.
6. Water Total water requirement will be 5.74 KLD for process,
Requirement/Source domestic and Dust Suppression Purpose. Only 3.0 KLD of
a) Total water water will be required in the Stone Crusher unit for spraying.
Requirement
b) Source of water Proposed Bore well
7. Water Break-up Total Water requirement – 5.74 KLD
Stone Crushing Process (Spraying): 3.00 KLD
Domestic : 0.24 KLD
Dust Suppression: 2.50KLD
8. Waste Water Approx. 0.20 KLD of domestic effluent will only be generated
Management and it will be disposed through Septic Tank/Soak Pit.
9. Employment Generation 08 Persons
10. Power Proposed – 400KVA (Source – UPCL)
Green Insulated D.G. Set of 500 x 01 KVA for Power is
proposed.

Page | 2
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION:

The project is proposed for Environmental Clearance for establishment of proposed Stone Crusher
Plant with capacity 100 MTPH along with green insulated DG Set capacity 500 KVA M/s Maa
Bala Sundari Stone Crusher at Village Abdulapur, Tehsil Vikasnagar, District Dehradun,
Uttarakhand. Total land area of the proposed project is 1.1720 Ha. Plant is proposed to be
operated for 10 hours only. Drilling for one proposed bore well be done after obtaining requisite
permission from competent authority. The proposed project is Not Covered under EIA
Notification’ 2006 but Categorized as “Orange” under Doon Valley notification 2020 and requires
prior Environmental Clearance before establishment. The OM, Govt. Of Uttarakhand is enclosed
as Annexure – IV of this report.

2.1 IDENTIFICATION OF THE PROJECT:

M/s Maa Bala Sundari Stone Crusher is a partnership firm incorporated on 15.11.2021 having a
team of young professionals, whose collective motto is to contribute in development of the
infrastructure facilities in the country through sharing existing knowledge/technology. The
objective is to bring the best of technologies and services available for sustainable development of
the country. Therefore, the company has proposed establishment of 100 MTPH Stone Crusher
Plant in the State of Uttarakhand on vacant land at Khasra No. 216 Ka, 238, 239 & 240, Village
Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand.

The proposed project is Not Covered under EIA Notification’ 2006 but Categorized as “Orange”
under Doon Valley notification 2020 and requires prior Environmental Clearance before
establishment.

2.1.1 Firm Background:

M/s Maa Bala Sundari Stone Crusher is a partnership firm incorporated on 15.11.2021 having a
team of young professionals, whose collective motto is to contribute in development of the
infrastructure facilities in the country through sharing existing knowledge/technology. The
objective is to bring the best of technologies and services available for sustainable development of
the country.

2.1.2 The Promoters:

M/s Maa Bala Sundari Stone Crusher is a Partnership firm through its partner Mr. Rahul Pundir,
Mr. Narender Singh Panwar, Mr. Rohit Negi & Mr. Sawan Pundir.

Page | 3
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

2.1.3 Nature of Project:

The firm has proposed to establish a stone crusher unit along with one green insulated DG Set on
vacant land of 1.1720 Ha at Khasra No. 216 Ka, 238, 239 & 240, Village Abdulapur, Tehsil
Vikasnagar, District Dehradun, Uttarakhand with a production capacity of 100 MTPH. The
proposed project is Not Covered under EIA Notification’ 2006 but Categorized as “Orange”
under Doon Valley notification 2020 and requires prior Environmental Clearance before
establishment. This application is made for obtaining Environment clearance as per category “B2”
and put up to SEIAA/SEAC, Uttarakhand.

2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY OR
REGION:

The construction industry has witnessed an unexpected boom for the past few years. This has been
accentuated by the construction of new roads and bridges. Furthermore, the evolution of the
country towards services based economy is also placing additional stress on construction industry.
There has thus been a growing need for the construction and maintenance of new roads in order to
provide the necessary infrastructure.

Roads and means of transport make a crucial contribution to economic development and growth
and bring important social benefits. Poorly maintained roads constrain mobility; significantly raise
vehicle operating costs, increase accident rates and their associated human and property costs, and
aggravate isolation, poverty and poor health especially in remote communities. Although the
roads maintenance is widely recognized, it is still not getting adequately done in several instances.
Many countries spent just 20-50 percent of what they should be spending on maintenance of their
roads networks.

The promotor of this project intends to provide high quality asphalts materials for the paving of
roads throughout the country. The challenge include distinguishing maintenance from other types
of road work; providing competitive bitumen paving works; and to ensure efficient planning of the
maintenance activity in order not to have adverse impact on traffic flow.

Roads are among the most important public assets in most countries. Roads improvements bring
immediate and sometimes dramatic benefits to road users through improved access to hospitals,
schools, and markets; improved comfort, speed and safety; and lower vehicle operating costs for
these benefits to be sustained, roads improvements must be followed by a well maintained
program of maintenance which will leads to a sustainable development of the country and
increase economic growth & productivity.

Page | 4
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

2.3 DEMAND – SUPPLY GAP:

Rapid infrastructural development in our country and vision of present government for smart
cities and Pradhan Mantri Gram Sadak Yojna suggest that demand stone crushed materials will
grow at or above historical rates in the future. This demand will be driven primarily by population
growth and the associated requirements for infrastructural construction like roads & bridges, and
the need to upgrade and/or replace aging infrastructure of all types. As demand increases and
supply decreases in high-growth areas, new approaches to supplying bitumen Stone Crushed
materials will be required and Stone Crushed materials will travel greater distances from point of
production to point of use. This will likely result in cost increases for Stone Crushed materials and
related construction materials.

2.4 IMPORTS VS. INDIGENOUS PRODUCTION:

India’s National Highway network comprises 100,000 km of State highways, while village and
district roads occupy 2.8 million km. The National Highways cover 2% of the total network and
carry the maximum share of freight and passenger traffic making them India’s lifeline. The
government has kept the development of roads at a high priority, allocating more than 10% of
total spending from 2012-17 to the road sector. In such a scenario, bitumen will play a vital role
towards planning and execution of road construction projects in India. During 2014-2015, total
bitumen sales in India were 4.8 million tonnes. Based on the ambitious road development plan of
the government, there will be an increase in demand of bitumen in India. Presently, 90% of India’s
road requirement of bitumen is met by the local oil refiners while the rest is imported.

Demand for construction aggregates in India amounted to 2.5 billion metric tons (Approx.) and
making the country the third biggest aggregates market in the Asia/Pacific region and fourth
largest market in the world (after China, the US and Japan). Sales in India have raised an average
of 7.7 percent annually over the past ten years, exceeding both regional and global averages. A
rapidly advancing economy and rising standards of living have helped increase overseas
investment in India, stimulating large amounts of industrialization and infrastructure-related
construction activity. However, Indian product demand (relative to construction spending and on
a per capita basis) is substantially below regional and world averages. Much of the nation's
aggregates supply is provided by small, locally based quarry and pit operators, although a few
foreign multinationals, such as CEMEX and Tarmac, operate aggregate mining and processing
facilities in India, as well.

2.5 EXPORT POSSIBILITY:

Export possibility is neither conceivable nor there is any such demand.

Page | 5
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

2.6 DOMESTIC/ EXPORT MARKET:

The proposed construction aggregates in measured quantities are broadly required for construction
of nearby government projects like roads and bridges etc.

2.7 EMPLOYMENT GENERATION - DIRECT AND INDIRECT:

Total 08 Manpower will be engaged during operation of plant for material handling, loading and
plantation activity.

Table – 04: Employment Generation

S. No. Category No. of Employees

1. Production Incharge (Managerial) 01
2. Supervisor 01
3. Labor 06
Total 08

3.0 PROJECT DESCRIPTION:

3.1 TYPE OF PROJECT:

The project is proposed for Environmental Clearance for establishment of proposed Stone Crusher
Plant with capacity 100 MTPH along with green insulated DG Set capacity 500 KVA M/s Maa
Bala Sundari Stone Crusher at Village Abdulapur, Tehsil Vikasnagar, District Dehradun,
Uttarakhand. The proposed project is Not Covered under EIA Notification’ 2006 but Categorized
as “Orange” under Doon Valley notification 2020 and requires prior Environmental Clearance
before establishment.

3.2 LOCATION OF THE PROJECT:

The plant is proposed about 17.0 Km from Dehradun City at vacant land near Non-perennial
Swarna river in Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand with land
area of 1.1720 Ha. No alternate site was considered –

 The basis of selection of this site is that the proposed project is to be established on vacant
land in Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand.
 The availability of Raw Material, Power and other infrastructure.

Page | 6
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

Table – 05: Details of the Company

Name of the company M/s Maa Bala Sundari Stone Crusher

Registered and Khasra No. 216 Ka, 238, 239 & 240, Village Abdulapur, Tehsil
Corporate Office Vikasnagar, District Dehradun, Uttarakhand.
Proposed Plant Address Khasra No. 216 Ka, 238, 239 & 240, Village Abdulapur, Tehsil
Vikasnagar, District Dehradun, Uttarakhand.

The key map and satellite map of M/s Maa Bala Sundari Stone Crusher for proposed
establishment of Stone Crusher in the State of Uttarakhand is shown in the Fig. – 01 and Fig. – 02
respectively. The latitudes and longitudes of center of the project site are as follows:

Table- 06: Project Site Coordinates

Direction Latitude Longitude
Centre 30°23'48.1"N 77°52'53.7"E

3.3 SITE DESCRIPTION:

Proposed establishment of Stone Crusher in the State of Uttarakhand on vacant land at Village
Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand with total area – 1.1720 Ha. The
area is situated in the survey of India Topo Sheet No. 53 F/15 and Coordinates lies at Latitude
30°23'48.1"N and Longitude 77°52'53.7"E. The nearest National Highway is Chakrata Road
which is 5.20 Km away from the site. The nearest Railway station Dehradun is about 17.20 Km
away from the site. The Nearest airport is Jolly Grant Airport which is 37.27 Km in NW direction
to the site.

3.3.1 Site Selection:

The proposed project with a capacity of 100 MTPH is proposed on 1.1720 Ha of vacant land
situated at Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand.. The main
features of the site including environmental considerations that make it suitable for plant are given
below:

 Availability of sufficient stretch of land with flat terrain.

 No habitation in the plant site, hence no direct R&R issues.
 Sparsely populated surroundings.
 Suitable topography and geography for construction of facilities.
 Suitable seismic zone.

Page | 7
M/s Maa Bala Sundari Stone Crusher
Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

 The plant site is not falling within the vicinity of any monument or in an archeologically
sensitive area.
 No declared biodiversity parks/sanctuaries are there in the surroundings of the site.
 Nearness to source of main raw materials.
 Convenient Road links.

Figure – 01: Key Map of the Project Site

Page | 8
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

Figure – 02: Satellite Image of the Project Site

3.4 SIZE OR MAGNITUDE OF OPERATION:

The proposed plant is designed for 100 MTPH of stone crushed material. The proposed plant is
confined to the proposed plot boundary.

3.4.1 Technical Know-How:

The company has appointed the Technical Staff; those are qualified as per the provision of the
Rules, separately for manufacturing and quality assessment. The Technical Staff assisted by the
Supporting Staff.

3.5 MANUFACTURING PROCESS DESCRIPTION AND TECHNOLOGY:

The raw material (Black stone) from the mines consists of stone of various sizes from fines to large
boulders. It is unloaded into hopper. The material is fed to the primary crusher via a Grizzle
feeder. The oversize from the grizzle feeder is considered as rejects and is sent for further breaking
by manual. After primary crushing the material is conveyed to the secondary cone crusher. From
the secondary cone crusher the material is sent to primary vibratory screen. The ‘through’ from the

Page | 9
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

primary screen are screened to separate the “+ 40 mm” which goes to the tertiary crusher for
further crushing. The crushed stone from this tertiary crusher then goes to the secondary screen.
The less than 20 mm size from the primary screen then goes to the secondary screen for further
screening and the separation of different products like Grit I (10 mm), Grit II (6 mm) & Dust. The
dust is stored in hopper and directly unloaded into the truck to be disposed off. The products are
taken out of the screen via conveyor belts to the stockpiles. From here the product is loaded into
the trucks with the help of loaders to be delivered at the point of use.

Feeding the crusher (Reclaim):

The vibrating feeder allows a constant supply of material to be fed into the crusher, which ensures
consistent results and stability in the crusher recovery process.

Jaw Crushing:

This step involves breaking up the stone first time.

Figure – 03: Typical Stone Crusher Unit

Page | 10
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

Grinding:

The primary impact crusher grinds the material before it undergoes vibrating screen. Efficient
grinding means that there will be minimal recirculation material from a cyclone cluster, which
decreases the kW/hr per ton ground.

Figure – 04: Cold Aggregates Feeding Bins

Screening:

The next part is the screening process. Here is a single deck vibrating screen which removes the
oversized aggregates thus preventing them from entering into the drum. Vibrating screen removes
over size aggregates received from cold bin feeder thereby helps damaging slinger conveyer belt
and drum internal flights also.

Figure – 05: Vibrating screen

Page | 11
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

Conveyor:

Charging conveyor plays an important role in the asphalt plant process because it not only
transfers the cold aggregates from below the screen to the drum but also does the weighing of the
aggregates. High speed slinger conveyor throws the cold wet aggregate in to drum. A load cell
type belt weigher is mounted under slinger belt to measure aggregates flow rate which is displayed
digitally in Tons/hour on control panel. This conveyor is equipped with a load cell which
continuously weighs the aggregates and sends signal to the control panel.

Figure – 06: Charging conveyor

Load out conveyor:

This conveyor collects the ready material from below the drum and takes it to the waiting truck or
into the storage silo. Optional storage silo stores the material till the truck arrives.

Figure – 07: Load out conveyor

Page | 12
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

Control panel:

Today’s machines come with modern and sophisticated controls. They allow storage of different
mix recipes as per customer’s demand. Plant can be controlled from a single place from the control
panel.

Figure – 08: Control panel

3.5.1 Detail of Proposed Plant Machinery:

Table – 07: Proposed Plant Machinery

Sr. No. Name of Equipment Quantity (Nos.)

1. Cold Aggregates Feeding Bins 04
2. Vibrating screen 01
3. Charging conveyor 01
4. Wet Dust Collector 01
5. Load out Conveyor 01
6. Control panel 01
7. DG Set 01
8. Stone Crusher Unit 01

Page | 13
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

3.5.2 PROCESS FLOW CHART OF PROPOSED STONE CRUSHER PLANT

Figure – 09: Crushing Process Layout

3.5.3 PROPOSED UTILITY INSTALLATION:

DG SET:

An exclusive variety of high grade Diesel Engine Generating Set of 500 KVA capacity is proposed
that is highly reliable in nature. Fabricated from quality components, these sets are known for
their longer functional life. Robust in design, these sets have combustion engines that comply with
the latest Central Pollution Control Board emission norms. Owing to their sophisticated designs,
these sets are widely used in small and big industries, commercial buildings, IT parks, hospitals,
hotels and cold storages.

A diesel generator is the combination of a diesel engine with an electric generator (often an
alternator) to generate electrical energy. This is a specific case of engine-generator. Diesel
generating sets are used in places without connection to the power grid, as emergency power-

Page | 14
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

supply if the grid fails, as well as for more complex applications such as peak-lopping, grid support
and export to the power grid. Sizing of diesel generators is critical to avoid low-load or a shortage
of power and is complicated by modern electronics, specifically non-linear loads. Diesel engine is
the prime mover, which drives an alternator to produce electrical energy. In the diesel engine, air
is drawn into the cylinder and is compressed to a high ratio (14:1 to 25:1). During this
compression, the air is heated to a temperature of 700–900°C. A metered quantity of diesel fuel is
then injected into the cylinder, which ignites spontaneously because of the high temperature.
Hence, the diesel engine is also known as compression ignition (CI) engine. DG set can be
classified according to cycle type as: two strokes and four strokes. However, the bulk of IC engines
use the four stroke cycle.
Acoustic Enclosure:

The silent series is a Super Silent DG set with a sound proof acoustic enclosure. It offers a cost
effective and perfect solution to the problem of noise pollution. The advanced acoustic engineering
employed in attenuating noise also saves on the expenses for building up a separate room for the
DG set.

DG Set as a System:

Successful operation of a diesel generating set depends on the well-matched performance of the
components, namely:
a) The diesel engine and its accessories.
b) The AC Generator.
c) The control systems and switchgear.
d) The foundation and power house civil works.
e) The connected load with its own components like heating, motor drives, lighting etc.

Process Flow Diagram of DG Set System:

Figure – 10: DG Set System

Page | 15
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

Energy Saving Measures for DG Set:

 Ensure steady load conditions on the DG set, and provide cold, dust free air at intake (use
of air washers for large sets, in case of dry, hot weather, can be considered).
 Improve air filtration.
 Ensure fuel oil storage, handling and preparation as per manufacturers' guidelines/oil
company data.
 Consider fuel oil additives in case they benefit fuel oil properties for DG set usage.
 Calibrate fuel injection pumps frequently.
 Ensure compliance with maintenance checklist.
 Ensure steady load conditions, avoiding fluctuations, imbalance in phases, harmonic loads.
 In case of a base load operation, consider waste heat recovery system adoption for steam
generation or refrigeration chiller unit incorporation. Even the Jacket Cooling
 Water is amenable for heat recovery, vapour absorption system adoption.
 In terms of fuel cost economy, consider partial use of biomass gas for generation.
 Ensure tar removal from the gas for improving availability of the engine in the long run.
 Consider parallel operation among the DG sets for improved loading and fuel economy.
 Carryout regular field trials to monitor DG set performance, and maintenance planning as
per requirements

3.6 RAW MATERIALS, QUALITY AND SOURCES:

Raw Material will be source from open market.

3.6.1 Mode of Transport of Raw Material:

It has been assumed that major raw materials will be transported to the plant facility through road
facility in Trucks and Dumper. Total 5-7 trucks per hour will move due to proposed project and
traffic will not increase considerably.

3.7 RESOURCE OPTIMIZATION:

No waste water shall be generated from the process, only domestic effluent of 0.20 KLD will be
generated which shall be disposed through Septic Tank/Soak Pit. The plant is designed in zero
discharge concepts.

3.8 UTILITIES & AUXILIARY SERVICES:

3.8.1 Water:

Page | 16
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

Water is required for Stone Crushing process for spraying, Domestic Purpose and Dust
Suppression. The daily net requirements of water are estimated at 5.74 KLD. The water will be
sourced from proposed bore well.

Table – 08: Total Proposed Daily Raw Water Requirement (KLD)

Sr. No. Particulars Total water requirement (KLD)

1. Stone Crusher (Spraying) 3.00
2. Domestic 0.24
3. Dust Suppression 2.50
Total 5.74

WATER BALANCE:
Table – 09: Water Balance (KLD)

Requirement for Input Losses Waste water generation Recycled/Reuse

Stone Crusher (Spraying) 3.00 3.00 0.00 Nil
Domestic 0.24 0.04 0.20 Nil
Dust Suppression 2.50 2.50 0.00 Nil
Total 5.74 5.54 0.20 Nil

3.8.2 Fuel:

The plant will require around 100.0 Lit/hr. approx. of HSD in operation of DG set procured from
nearest authorized vendor.

3.8.3 Energy Requirement:

Electricity requirement will be 400 KVA. Power source will be obtained through Uttarakhand
Power Corporation Limited (UPCL) for the proposed plant. One Green insulated DG Set of 500
KVA will be proposed for emergency.

3.9 ENVIRONMENT MANAGEMENT:

The plant is designed with zero discharge concept with no solid or liquid waste discharge. The
dusts generated from the proposed process will be controlled through water sprinkling on regular
basis.

Page | 17
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

4.0 SITE ANALYSIS:

4.1 Connectivity:

The area is situated in the survey of India Topo Sheet No. 53 F/15 and Coordinates lies at
Latitude 30°23'48.1"N and Longitude 77°52'53.7"E. The nearest National Highway is Chakrata
Road which is 5.20 Km away from the site. The nearest Railway station Dehradun is about 17.20
Km away from the site. The Nearest airport is Jolly Grant Airport which is 37.27 Km in NW
direction to the site.

4.2 Land Use:

The stone crusher plant is proposed on total plot area of 1.1720 ha of vacant land devoid of any
vegetation.

4.3 Topography:

Proposed establishment of Stone Crusher in the State of Uttarakhand on vacant land at Khasra
No. 216 Ka, 238, 239 & 240, Village Abdulapur, Tehsil Vikasnagar, District Dehradun,
Uttarakhand. The main features of the site including environmental considerations that make it
suitable for pellet plant are given below:

 Availability of sufficient stretch of land with flat terrain

 No habitation in the plant site, hence no direct R&R issues
 Sparsely populated surroundings
 Suitable topography and geography for construction of facilities
 Suitable seismic zone
 The plant site is not falling within the vicinity of any monument or in an archeologically
sensitive area.
 No declared biodiversity parks/sanctuaries are there in the surroundings of the site.
 Nearness to source of main raw materials
 Location of consumer center
 Convenient Rail & Road links.
 Perennial & adequate sources of water supply
 Availability & closeness to source of adequate power supply
 The site lies in seismic zone IV as per Seismic zonation & intensity Map of India and has
the lowest seismic potential.

Page | 18
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

There is no Capable Fault within the study area. The seismic zone map of Uttarakhand is shown
in the Fig. – 11.

Figure – 11: Seismicity Map of Uttarakhand State

4.4 EXISTING LAND USE PATTERN:

The proposed land is vacant land devoid of any tree or vegetation which will be utilized for
establishment of the proposed project.

4.5 EXISTING INFRASTRUCTURES:

This is a proposed plant facility so there is no in house infrastructure available at site but the
housing facility, Drinking water facility, First-aid facility, Toilet facility will be provided after
statutory clearances.

Also, Internal roads will be developed inside the plant premises once all the statutory clearances
are obtained.

Land:

Proponent has taken land of about 1.1720 Ha on lease for the period of 10 Years at Khasra No.
216 Ka, 238, 239 & 240, Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand.
This is a vaccant land devoid of any vegetation and the proposed stone crushing plant will be
established on the same after getting statutory approvals.

Page | 19
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

Power:

Electricity requirement will be 400KVA. Power source will be obtained through Uttarakhand
Power Corporation Limited (UPCL) for the proposed plant. One Green insulated DG Set of
500KVA will be proposed for emergency. HSD will be used in the proposed Green Insulated DG
Set.

Water:

Net water requirement for proposed plant shall be 5.74 KLD, which shall be sourced from one
proposed bore well. Necessary provision for storage of water and water supply has been made in
project cost. Water conservation measures shall be followed to possible extent.

Storage:

Company will develop Separate raw material yard for aggregates which will be separately stored
under cover. Dust will be stacked under tarpaulin cover. The raw material yard will be located
within the project site. Storage of the raw material as well as Finished goods will be as per
prescribed limit.

Transportation:

Promoters have adequate resources for transportation of Raw Material and Finished Goods. The
raw material and finished good will be transported though Trucks/Dumper via road.

Connectivity:

 The Project site is well connected with road as well as Rail route.

4.6 SOIL CLASSIFICATION:

Table – 10: Soil Classification of Dehradun

Sr. Agro ecological Characteristics Block covered Altitude(m)

No. situation MSL
1. Doon valley Deep soil, Tarai soil, Irrigated, Doiwala, Vikas 250-400
Fertile, Clay soil Nagar
2. Foot hills/ Semi Sandy to Sandy loam soil Vikas Nagar, 400-600
hills Sahaspur
3. Mid hills Dry soil, Rain fed, rocky soil Raipur, Kalsi 600-800
4. High hills Dry soil, Rain fed, Rocky soil, Chakrata 1200- 2300
Page | 20
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

Snow fall

4.7 CLIMATIC DATA:

The Climate of the district is generally temperate. It varies greatly from tropical to severe cold
depending upon the altitude of the area. The district being hilly, temperature variations due to
difference in elevation are considerable. In the hilly regions, the summer is pleasant, but in the
Doon, the heat is often intense, although not to such degree as in the plains of the adjoining
district. The temperature drops below freezing point not only at high altitude but even at places
like Dehradun during the winters, when the higher peaks are also under snow. The area receives
an average annual rainfall of 2073.3 mm. Most of the annual rainfall in the district is received
during the months from June to September, July and August being rainiest. Climate Data of Doon
Valley for all the months is as under on the basis of mean of last 25 years.

Table – 11: Climatic Data of Dehradun (Basis of Mean of Last 25 Years)

Temperature Mean (°C)

Month Rainfall (mm) Relative Humidity (%)
Max Min Avg.
January 46.9 91 19.3 3.6 10.9
February 54.9 83 22.4 5.6 13.3
March 52.4 69 26.2 9.1 17.5
April 21.2 53 32 13.3 22.7
May 54.2 49 35.3 16.8 25.4
June 230.2 65 34.4 29.4 27.1
July 630.7 86 30.5 22.6 25.1
August 627.4 89 29.7 22.3 25.3
September 261.4 83 29.8 19.7 24.2
October 32.0 74 28.5 13.3 20.5
November 10.9 82 24.8 7.6 15.7
December 2.8 89 21.9 4.0 12.0
Annual Average 2051.4 76 27.8 13.3 20.0

4.8 SOCIAL INFRASTRUCTURE:

The proposed project site falls near the Vikasnagar in Dehradun District. Project area has
education, drinking water facilities, transport facilities, School etc. adequately available.

Page | 21
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

5.0 PLANNING BRIEF:

5.1 Planning Concept (Type of Industries, Facilities and Transportation etc.) Town and
Country Planning/ Development Authority Classification:

The project is proposed for Environmental Clearance for establishment of proposed Stone Crusher
Plant with capacity 100 MTPH along with green insulated DG Set capacity 500 KVA M/s Maa
Bala Sundari Stone Crusher at Village Abdulapur, Tehsil Vikasnagar, District Dehradun,
Uttarakhand. The area is situated in the survey of India Topo Sheet No. 53 F/15 and Coordinates
lies at Latitude 30°23'48.1"N and Longitude 77°52'53.7"E. The nearest National Highway is
Chakrata Road which is 5.20 Km away from the site. The nearest Railway station Dehradun is
about 17.20 Km away from the site. The Nearest airport is Jolly Grant Airport which is 37.27 Km
in NW direction to the site.

5.2 Population Projection:

Total manpower engaged during operation of operation will be 08. Apart from this, 50-70 persons
are indirectly benefited by this project during the operation phase for logistic.

Employment Status:
Table: 12: Employment Generation
S. No. Category No. of Employees
1. Production Incharge (Managerial) 01
2. Supervisor 01
3. Labor 06
Total 08

5.3 Land Use:

Proponent has taken land of about 1.1720 Ha on lease for the period of 10 Years at Khasra No.
216 Ka, 238, 239 & 240, Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand.
This is a vaccant land devoid of any vegetation and the proposed stone crushing plant will be
established on the same after getting statutory approvals.

Green Belt Development:

Local native species suitable for this region will be planted in compliance of conditions of
environmental clearance. The green belt is proposed to develop on the vacant plot in 33% of the
total acquired land area of project. Tree plantation will be undertaken in a large scale on land
Page | 22
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

vacated after cessation of construction activities. Open spaces, where tree plantation is not possible
will be planted with flowering herbs and grass which act as soil binders and also helpful in
preventing erosion of topsoil.

Total 500 Nos. of trees will be planted in coordination with the gram panchayat on land suggested
by them. Letter of Gram Pradhan for the development of greenbelt is enclosed as Annexure – VII.

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL):

The social infrastructure likes school and Primary Health Centre is developed in this area.
However, the following facilities are installed within the plant site;

 Electricity supply
 Water supply
 Administrative Building, Service Building
 Control Room and stores
 First Aid and firefighting station
 Toilets and change rooms
 Vehicle Parking

5.4.1 System Design for High Productivity:

The productivity of the Unit and associated auxiliary objectives are achieved by adopting the
following principles;

Use of equipment and systems of design, performance and high availability which has been fully
established by a considerable record of successful operation for similar service conditions in all
plant facilities will be done. Use of only proven design concepts and conservative designs will be
done. Strict implementation of quality assurance norms during design, manufacture as well as
installation and commissioning stage will be done. Strict compliance with the project company
approved pre-commissioning and commissioning procedures as well as standard checklists
forming a part of commissioning documents for the project.

5.4.2 Sizing of Critical Equipment- Margins & Redundancy/Standby:

Adequate margins will be provided while sizing all important auxiliaries and sub-systems to
ensure operation of the Unit at ultimate capacity under the worst conditions and taking into
consideration normal wear & tear.

Page | 23
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

5.4.3 Design for Efficient Operation:

Centralized maintenance system is followed. All repairs of capital nature, heavy maintenance
jobs, refractory maintenance and plant civil maintenance are done by engaging specialized
external agencies.

Implementation of production planning and control, maintenance and spares planning, etc. will be
considered to increase work efficiency and to reduce manpower requirement.

5.4.4 Operation Performance Management System (OPMS):

The operation of the plant will be optimized by implementation of OPMS. This system will clearly
define the responsibilities of all key O & M personnel including the Plant-in-charge. This will also
cover the system of daily reporting to the firm’s Corporate Office.

5.4.5 Operation & Maintenance Philosophy:

Most of the key positions in operation and maintenance of the proposed plant at different
categories are manned by the qualified persons having experience in the similar field. However,
depending on the type of equipment/facilities along with the degree of automation contemplated,
the operation and maintenance personnel of the plant so recruited will require specific need based
training which is carried out on site by the respective equipment supplier during equipment
erection, start up and commissioning of different plant units.

5.5 AMENITIES/FACILITIES:

5.5.1 In-Plant Facilities:

The following facilities will be provided in this project:

 Electricity supply
 Water supply
 Administrative Building, Service Building
 Control Room and stores
 First Aid and firefighting Equipments
 Toilets
 Vehicle Parking

Page | 24
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

Office space will be provided as per good practice and the above facilities shall also be adequately
furnished and equipped.

5.5.2 Employment Generation:

Total 08 Nos. Manpower will be engaged during operation of Plant. The project will enhanced the
prospects of employment. Recruitment for the unskilled workers for the plant will be done from
the nearby villages. The basic amenities viz. roads, transportation, electricity, drinking water,
proper sanitation, educational institutions, medical facilities, entertainment, etc. will be developed
as far as possible.

5.5.3 Peripheral Developmental Activities:

Plant activities will result a crucial contribution to economic development and growth and bring
important social benefits. Well maintained roads for smooth mobility; significantly reduce vehicle
operating costs, decrease accident rates and their associated human and property costs and good
health especially in remote communities. Apart from that various facilities like Education, Water
Supply, including Drinking Water, HealthCare, Environment, Social Empowerment and Sports
and Culture will also be provided.

6.0 PROPOSED INFRASTRUCTURE:

The establishment of plant will be done on 1.1720 Ha of land including its facilities.

7.0 REHABILITATION & RESETTLEMENT (R & R) PLAN:

Not Applicable

8.0 PROJECT COST ESTIMATES:

Project cost is estimated as under:

Table – 13: Cost of Project

S. No. Details Rupees in lacs

1. Building 6.00
2. Working Capital 10.00
3. Plant & Machinery 136.50
5. Furniture & Fixture 0.50
Total 153.00
Page | 25
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

Cost for proposed project activity is Rs.1.53 Crore. Additional Cost of EMP would be Rs. 25.0
lacs with its recurring cost of 10.0 Lacs (Proposed Scenario). The project will spend 2.0 Lacs (2.0
%) of project under Corporate Environment Responsibility (CER).

Table – 14: Cost of EMP

S. Description Cost Component (Rs. in Lacs)

No.
Capital Cost Recurring Cost
1. Green Area Development 10.00 3.00
2. Environmental Pollution Abatement (Sewage 15.00 5.00
treatment, Peripheral Barricading Sheets, Solid
waste etc.)
3. Environmental Monitoring & management -- 1.00
4. Occupational Health & Safety -- 1.00
Total 25.00 10.00

9.0 ANALYSIS OF PROPOSAL:

Project will create direct & indirect employment opportunities within the surrounding region. The
firm will use good faith efforts to employ local people from the nearby villages depending upon the
availability of skilled & un-skilled man-power surrounding the project site.

In operation phase, the proposed project would require significant workforce of non-technical and
technical persons. Migration of highly education and skilled experience will result in increase of
literacy in the surrounding villages. In addition, the proposed project shall enhance the prospects
of employment.

Additional government revenue expected from royalty, taxes, duties and other fees. An added
benefit to the proposed project will result in considerable growth of stimulating the industrial and
commercial activities in the state of uttarakhand.

10.0 STORM WATER/SEWER DETAILS:

The proposed land is a vacant plot with total area of 1.1720 ha. The open land surrounding the
building/Machinery will be paved with concrete, except for green belt & garden. Being non
availability of adequate building structure, the rain water will flow out onto the front road.

Page | 26
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

10.1 Sewer Drainage System:

The proposed land will have two toilet rooms in front office building for office staff and one toilet
room for workers in the rear side of the land. The drainage leads to a septic tank followed by soak
pit. There is no disposal of sewage into drain.

10.2 Rain Water Harvesting:

As the plant premises will not have sufficient covered area for RWH, therefore rainwater recharge
facility will be developed on a suitable nearby place like school, pond etc. after identification of
feasibility.

11.0 WASTE WATER MANAGEMENT:

No waste water will generate from the process. Water used in domestic will generate about 0.20
KLD of waste water, which will be disposed through Septic Tank/Soak Pit.

12.0 AIR POLLUTION CONTROL MEASURE:

Source:

The main source of air pollution in plant is from raw material (typically stone aggregates) that is
used for the production materials and this can be generated from the followings:

 Crushing Area
 Loading and unloading of aggregates to the stockpiles.
 During transportation of aggregates.
 Loading of aggregates in feeder bins.
 Emission from the DG set.

The most common air pollutants from plant are particulate matter with a diameter of <10 microns
(PM10) which is generated by aggregates.

Mitigation Measures:

The main initiative to control the dust problems will be to prevent its creation in the first place and
the mitigation measures are as follows:

 Aggregates of various sizes will be stored in such a manner that the fine aggregates are
stored in between the coarse aggregates to control dust emanation.
Page | 27
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

 All the aggregates stored within the premises will not be stacked beyond the height of 3m
from ground level.
 Compound wall will be provided on all four sides of the unit to the height of 4m from
ground level above which wind fence will be provided for further height of 2m.
 Water sprinkling system will be provided in all dust emanating area for suppression.
 All roads/vehicular movement area at site of stone crusher plant will be well paved and
cleaned regularly to mitigate dust.
 The firm will plant three rows of spreading crown & fast growing varieties of native species
saplings all along the boundary. Green belts developed around the dust generation points.
Trees would be planted on both sides of roads used for transportation to arrest dust also
along the boundaries.
 The pre-separator is integrated with bag filter will be installed at stone crusher plant which
is adequately designed for capturing 90% of the dust particles larger than 200 microns.
 The aggregates loading into hopper bin area will be closed on three sides to arrest the
emission generated during loading.
 Conveyor belt will be covered adequately.
 The Vehicle with PUC certificate will only be authorized to enter in premises.
 Green insulated DG Set will be installed and an acoustic enclosure will be provided on the
DG Set.
 Periodically monitoring of stack emission and ambient air will be conducted.
 A GI sheet wall of 15 feet height will be made around the periphery of project to control
the dust emission.

13.0 NOISE POLLUTION CONTROL MEASURE:

Source:

Noise occurrence is expected at different places in the process from conveyor belts, dryer and
internal and external traffic.

Mitigation measures:

 The workers will be provided Personal Protective Equipment (PPEs) such as ear plugs in
order not to impair on their health as a result of over exposure to noise.
 The plant will be established with a very good acoustic design to arrest noise pollution.
 The firm will plant three rows of spreading crown & fast growing varieties of evergreen
thick foliage tall trees all along the boundary to arrest noise pollution.
Page | 28
M/s Maa Bala Sundari Stone Crusher
 Environmental Clearance for proposed establishment of 100 TPH Stone Crusher Plant PFR
along with One Green Insulated DG set by M/s Maa Bala Sundari Stone Crusher at &
Village Abdulapur, Tehsil Vikasnagar, District Dehradun, Uttarakhand
EMP

 Proper maintenance of noise generating machinery including the transport vehicles.

 Provision of silencers to reduce the engine noise of machines.
 Production activities to be restricted to daytime

14.0 SOLID WASTE MANAGEMENT:

No solid waste generation is envisaged during stone crushing process. Approx. 1.60 Kg/Day of
municipal waste generated from domestic purpose will be segregated & disposed as per CPCB
Norms.

15.0 HAZARDOUS WASTE MANAGEMENT:

There will be no hazardous waste generated during the proposed manufacturing of materials
except waste / Used Oil from Proposed DG Set & Empty Barrels, which will be sold to the
authorized recyclers only.

16.0 SAFETY MEASURES:

Company will provided full proof fire hydrant system & all kinds of fire extinguishers to ensure
the safe working environment. The workers shall be provided with goggles, helmet and safety
shoes face-mask, hand gloves, moreover the production halls shall be fitted with exhaust fans etc.

The Firm will establish, implement & maintain documented Occupational health &safety
objectives, at relevant functions & levels within the organization and training /awareness program
will be conducted on regular basis.

***********

Page | 29
M/s Maa Bala Sundari Stone Crusher