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IBR Forms Overview for Exam Preparation

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100% found this document useful (1 vote)
44 views3 pages

IBR Forms Overview for Exam Preparation

Uploaded by

ABINAS NAYAK
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

“All forms”,

All IBR forms are summarized below in a compact, exam‑oriented way. Use coloured headings
and highlight Purpose / Issued by / Validity / One key point on your sheet. [1]

Form I – Inspection Book


Purpose: Record of all construction‑stage inspections and tests.
Issued by: Inspecting Authority (IA).
Validity: Kept for full boiler life.
Key point to remember: Contains design approval, material certs, NDT, hydrotest, defects
and repairs. [1]

Form II – IA Certificate During Construction


Purpose: Official certificate that boiler meets IBR during construction.
Issued by: Inspecting Authority.
Validity: Up to first in‑service inspection (typically 1 year).
Key point: Without Form II, boiler cannot be legally commissioned. [1]

Form III – Constructor’s Certificate of Manufacturer and Test


Purpose: Manufacturer’s declaration that boiler is built and tested as per IBR.
Issued by: Boiler manufacturer / constructor.
Validity: Linked to that specific boiler.
Key point: Supports Form II, shifts responsibility to manufacturer. [1]

Form IV – Steel Maker’s / Material Certificate


Purpose: Foundation of material traceability; proves material meets Reg 13.
Issued by: Steel mill / material supplier (well‑known manufacturer).
Validity: Per heat / batch.
Key point: Contains chemical composition, mechanical properties, heat number –
mandatory for every material lot. [1]
Forms III‑A to III‑F – Component Certificates
Purpose: Certificates for individual components (pipes, tubes, fittings, mountings etc.).
Issued by: Respective component manufacturers.
Validity: For those specific items.
Key point: Support Form II by proving each pressure part is IBR‑compliant. [1]

Form V – Provisional Order


Purpose: Temporary permission to use boiler before final registration.
Issued by: Chief Inspector / Director of Boilers.
Validity: About 3–4 weeks only.
Key point: Used for trial / commissioning; must be replaced by Form VI. [1]

Form VI – Certificate for Use of Boiler


Purpose: Main operating licence for registered boiler.
Issued by: Inspecting Authority.
Validity: 1–4 years, depending on condition.
Key point: Boiler cannot operate legally without valid Form VI; extended yearly via Form
VII. [1]

Form VII – Annual Inspection Certificate


Purpose: Certificate after annual in‑service inspection.
Issued by: IA or Competent Person.
Validity: Extends Form VI by 1 year.
Key point: Confirms condition, defects, and whether validity of Form VI can continue. [1]

Form XI – Welder’s Qualification Record


Purpose: Detailed test record for welder qualification.
Issued by: Competent Authority conducting tests.
Validity: As a record; supports Form XII.
Key point: Contains processes, positions, test results (tensile, bend, nick‑break). [1]
Form XII – Qualified Boiler Welder’s Certificate
Purpose: Official welder qualification for IBR work.
Issued by: Competent Authority.
Validity: 2 years, with annual revalidation test.
Key point: Without valid Form XII, any IBR weld is unacceptable. [1]

Form XIII – Steam Pipes and Fittings Certificate


Purpose: Records inspection and testing of steam pipes/fittings.
Issued by: Inspecting Authority.
Validity: For that piping system.
Key point: Confirms dimensions, material, and pressure tests for piping. [1]

Forms XVI‑A to XVI‑I – Recognition Certificates


Purpose: Recognize authorities and “well‑known” organizations.
Issued by: Central Boilers Board (CBB).
Validity: 5 years.
Key pattern to memorize:
XVI‑A: Inspecting Authority
XVI‑B: Competent Authority
XVI‑C: Well‑known Steel Maker
XVI‑D: Well‑known Foundry
XVI‑E: Well‑known Forge
XVI‑F: Well‑known Tube Maker
XVI‑G: Well‑known Pipe Maker
XVI‑H: Testing Laboratory
XVI‑I: RLA (Remaining Life Assessment) Organization [1]

If you want, next step can be a single colourful table with all “Form – Purpose – Issued by –
Validity – One exam line” formatted exactly for print/revision.

1. [Link]

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