Understanding Regulation in Industrial Processes
Understanding Regulation in Industrial Processes
4-ELEMENTS CONSTITUTIVE
FROM A REGULATION LOOP
A control loop must consist of at least
the following elements:
• a measuring sensor ;
• a transmitter often integrated into the sensor;
• a regulator ;
• an actuator.
1
It is often complemented by:
• a recorder;
• of converters ; These signals are standardized
• safety measures.
PRINCIPAL SCHEMA OF A
REGULATION LOOP
5-NATURE OF SIGNALS
They can be of different nature:
• Electric
• Tires
• Digital
• Less often hydraulics
2
6-EXAMPLE 1:
TEMPERATURE REGULATORS/ 7-EXAMPLE 2
PROCESS SERIES F4P • Level sensor by hydrostatic probe
• Digital regulator (computer)
• automatic valve with analog opening at
pneumatic command
PRINCIPLE SCHEMA OF A
Control Loop
COMPLEX
1: hydrostatic gauge
2: Pressure / Intensity Converter
3: Analog / Digital Converter
4: Digital / Analog Converter
5: intensity/pressure converter
6: automatic valve with pneumatic control
3
Example: photodiodes, phototransistors (sensor of
2-Classification
Energy input
Passive sensor
It is generally an impedance whose value
varies with the physical quantity, it must be integrated into
a circuit with a power supply.
A signal is said to be analog if the amplitude of the
Examples: platinum wire resistance (Pt100 probe), physical grandeur the representative can take a
thermistance (temperature alert in the SGA, TD11) infinite values in a given interval.
capacitive level sensor, end inductance
course.
Continuous signal: It is a signal that varies 'slowly'.
Active sensor over time: temperature, flow rate, level.
1
A signal is said to be digital if the amplitude of the Linearity
physical grandeur the representative cannot take A sensor is linear if its sensitivity is
a finite number of values. In general, this number constant. The relationship between physical magnitude to
the finite of values is a power of 2. measuring and electrical quantity is then linear
(equation of a line).
All or nothing (TOR): It informs about the bivalent state.
of a system. Example: variation of resistance with the
Example: a valve open or closed. temperature
Impulse train: Each impulse is the image
of a change of state. Example: a Case of a resistance à wire of
incremental encoder gives a finite and known number platinum (Pt100 probes):
impulse per turn. R(T) = R0(1 + a T) => Sc = dR/dT = a.R0=
Sampling: It is the digital image of a 0.385Ω/°C is a constant => linear sensor.
analog signal.
Example: temperature, flow, level, sound (pressure) ... Case of a thermistor (semiconductor material
Characteristics of a measurement chain driver–TD12) :
b
computerized R ab
R(T) = a. eb/T=>Sc 2 e T=> Sc
T T
Physical grandeur depends on T => nonlinear sensor.
4-Dynamic properties
Electric grandeur Speed/response time
Sensor
A sensor is characterized by its time of
YES
climb tm(or trrise time) to 90% or 95%: it is
Wiring circuit
Electric grandeur the time at which the output reaches 90% or
signal form
95% of its final value when the magnitude
The entrance is a step.
Digital data Acquisition Carted (CAN)
100% exit
90%
Processing unit entry
D
Computer Science
N
Memorization
microcomputer
and display tr
2
0.5 meters gives 1 DC Volt.
Temperature with 4 to 20 mA transmitter;
120 C0 gives 20 mA;
-400Cgives4mA.
What is the sensitivity of each of them?
transmitter sensors?
Write the transfer function (equation
linear y = Mx + b) that allows to know
the value of outputs in relation to inputs?
If the pressure measured at the output of the sensor
The flow transmitter is 8.5 psi, what will it be
the corresponding flow rate?
Exercise 2
Let a 12.5 k potentiometer be used as a sensor
of movement, to measure a range of
movements from 0 to 600 cm, and powered by a
tension of 10 Volts.
Exercise No. 4
Exercise 3
Consider a temperature sensor whose characteristic
temperature in C 0
Manometric balance
2
Operating principle Potentiometric Pressure Sensor
The Bourdon tube is brazed, welded, or screwed with the When the inside of a bourdon tube is subjected to
tube support which generally forms a piece a pressure greater than the ambient pressure, the tube
complete with the connection. Through a hole deforms; Its section rounds off which tends to unroll
in the connection, the fluid to be measured passes inside the tube (as when you blow into a party whistle
of the tube. The final movable part of the tube moves This deformation is used to move the
during pressure change (Bourdon effect). This slider of a linear potentiometer across the terminals of which
displacement that is proportional to the pressure at a constant voltage is applied. The voltage
measured, is transmitted through the collected between the cursor and the common point of the
movement to the needle and displayed on the dial as montage varies proportionately with the difference
what pressure value. The measurement system, the of pressure that exists between the Bourdon tube and the
The dial and the hand are mounted in a casing. ambient environment.
Electrical sensors
Designation of
Phenomenon
sensor
Gauge sensor
Resistance variation
constraint
Sensor
Voltage variation
potentiometric
Variable sensor
Induction variation
of induction
Creation of charges
Crystal sensor
electric in a
piezoelectric
crystal
3
MEASUREMENT OF FLOW RATES dimensionless is sufficient to characterize
The flow is the Reynolds number.
1-Throughput
The flow rate is the amount of matter or fluid, liquid
or gaseous, which flows per unit of time.
Example: The flow rate of a watercourse, a pump... V: average flow speed in m/s
D: diameter of the pipe in meters
There are two types of flows kinematic viscosity of the fluid in m²/s
Mass flow rate (Qm) (freshwater n = 1.1 x 10-6m²/s
The volumetric flow rate (Qv). µ: dynamic viscosity of the fluid in poise (1
are linked by the relationship: centipoise = 1 [Link]
4-Viscosity
Fluid velocity
Fluid friction in contact with the pipe
Viscosity of the fluid
Density of the fluid
5-Flow sensors
Example
A Venturi is a measuring system that allows for
measurement of the flow of a liquid by converting a
variation in pressure at a mass flow rate using
the following equation:
Principle of conservation of mass: Where P1 and P2 are the pressures upstream and downstream of the
Venturi and d is the diameter measured of the tube.
Bernoulli's theorem:
3
Exercise 1.
[Link].
[Link]..
Are the specifications of the manufacturer of the flow meter compatible with the data above?
[Link] as VQ= KD .Q, knowing that the flow meter can return a value of Q
at most equal to 70 m3 .h-1Specify the unit.
The measurement of the level
1-Definition
The level measurement is also a strong piece of information.
useful for many industrial applications. In
physics, the level corresponds to the distance between the
surface of a liquid and the bottom of the tank
container.
There are two types of information related to the level:
the continuous measure.
threshold detection. The diver is suspended from a sensor
The choice of an appropriate measurement method leads to Dynamometric. The sensor will measure a force F,
to take into account: equal to the difference between the weight of the diver
the physical and chemical properties of the liquid: theArchimedes' buoyant force.
conductivity We have: F = P - ρ.g.S.h
viscosity, foam formation, corrosive nature; With:
storage conditions: temperature, pressure F,apparentweight
presence of a stirrer; P,weightofthediver
the installation facilities. ρ, density of the liquid
2-Hydrostatic methods g, acceleration due to gravity
Hydrostatic methods concern all the S, air from the diver's section
level measures of which the provided information is a
continuous function of the liquid height. Measure by a pressure sensor
Measurement by float differential
The float is made up of a system held at the
surface of the liquid and attached to a position sensor. A differential pressure sensor is placed at the base.
The sensor transmits an electrical signal that of the tank where the pressure P is for value
corresponds to the level of the liquid in the tank. p=p0 +ρgh
p0 Pressure at the top of the tank.
ρgh is the hydrostatic pressure due to the height h
liquid of density ρ; the acceleration of gravity
being g.
Measurement by diver
A cylinder is vertically immersed in the liquid
Some details about the sensor: The test body
content in the tank. The height of this diver
the sensor is a membrane, subjected on one of its
must be at least equal to the maximum height of the
facing pressure P and on the other at pressure Po. The
liquid in the tank.
deformation of the membrane is proportional to the
height h.
3-ELECTRICAL METHODS
These are methods using sensors
specific, meaning directly translating the
level in electrical signal. Their interest lies in the
simplicity of devices and ease of their implementation
work.
Level detection
1
Level detection is a binary measurement, it is...
say that the sensor delivers binary information.
indicating whether the defined threshold level has been reached or not.
Microwave detection
The radiation used is electromagnetic, from
microwave domain (several GHz). The beam
electromagnetic waves are emitted along an axis
horizontal.
When the product intervenes between the emitter and the
receiver, the signal received speaks receiver is strongly
attenuated. The signal processing circuit then changes
the state of the binary output value.
Detection by vibrating blades
Thedeviceconsistsoftwometalblades
parallels, fixed on a metal membrane. The
lames are brought to their resonance frequency (by
piezoelectric effect). The resonant frequency is
chosen to avoid any disruption of the
sector frequency (50 Hz).
Acoustic waves
In continuous measurement, a transducer is used.
working successively as a transmitter and a
receiver. This transducer placed at the top of the
reservoir emits, in a cone of small opening,
acoustic wave trains that after reflection
on the surface of the liquid returns to the
transducer that converts them into an electrical signal.
Fiber optics
It is necessary that the refractive index of the liquid
is different from that of air.
When the level is low, the incident light beam
is reflected at the end of the optical fiber and is
detected upon its release.
When the level is high, the incident beam is
refracted in the liquid.
Radar
The principle is similar to that of ultrasound waves,
we use an infrared light wave. The advantage
on ultrasound is that the process is independent of the:
temperature, humidity level, dust, the
pressure, density, tribulations.
Precision: 0.5% of the measured distance, or 5 to 10
mm in most cases
2
Temperature measurements Oxygen
Mercury
Tr
Tr
54.3584 -218.7916
234,3156 - 38,8344
1-Definition Water Tr 273.16 0.01
The temperature is a quantity not directly
measurable, but detectable by the variation of a magnitude Gallium F 302,9146 29,7646
associated (resistance, dilation). Indium C 429,7485 156,5985
Temperautre si an nietnsvie quanyti htat can be Zinc C 629,677 419,527
measured in two different ways:
At the atomic scale, it is linked to kinetic energy. Aluminum C 933,473 660,323
average of the constituents of matter; Silver C 1234.93 961.78
On a macroscopic level, certain properties of bodies Or C 1337.33
dependent on temperature (mass volume,
Copper C 1357,77 1084,62
electrical resistivity, etc...) can be chosen for
build temperature scales. pointtriple
2-Thermodynamic or absolute scales C: freezing point under p.a.n
The thermodynamic temperature is the temperature F: melting point below atmospheric pressure
Correspondence table:
Linear
Low resistivity therefore These are so-called integrated sensors which have the advantage
Copper -190 °C , 150 °C
clutter that at constant current I, the measurement of V is linear in
Somewhat unstable
function of temperature and is presented in the
form: V = aT + b with a depending on the element
Active sensors (thermocouples) sensible.
Thermocouples are active sensors that provide a 4-Measurement at a distance
when they are subjected to a modification of the
temperature. The principle of operation is based on
Thermography
the Seebeck effect which occurs when two metallic conductors
Lathermography or infrared thermography is
are connected by two junctions subjected to temperatures a technique for obtaining an image
different, creates a potential difference at the terminals of thermal of a scene by analysis of theinfrared.
circuit. Once we have the emf to be able to go back to the The obtained image is called a 'thermogram'.
value of the temperature, The remote measurement of temperature is carried out at
by means of the following devices:
infrared thermometerscontactless
temperature measuring device, or,
strictly, a 'thermal state'
thermal camerameasuring device of the
thermography. The thermal camera provides
measures with image.
Thermal imagerimaging device
thermal, provides images without measurements
Letter Positive conductor infrared cameras special case of camera
Nickel-Copper thermal (for example cameraQwipFlir).
T Copper
Constantan radiometerflow measurement device
J Iron Constantan radiation (directional and partial flux)
Nickel-Chrome
system of thermography Together
E
(Chromel)
Constantan of devices or features intended for the
thermographic measurement, from the sensor
Nickel-Aluminum
K Chromel until the presentation of temperatures. A
Alumel
monobloc thermal camera can be a
Platinum-10% thermography system (case of devices
S Platinum-6% Rhodium
Rhodium for maintenance)
Nickel-Chrome- Nickel-Chrome-
N
Silicon (Nicrosil) Magnesium (Nisil)
Applications
U Copper Constantan
The technique is utilized in many
Tungsten-26% domains.
G Tungsten
Rhenium Thermography and automobile construction
…… ……… …….. Building thermography
Couple no Thermography and aerospace / aeronautics
Platinum Or
normalized Thermography and scientific research
Thermography and Non-Destructive Testing
Field of use Average sensitivity (
Letter Thermography and veterinary medicine
(°C) μV/°C
T -200 to 370 51
J -40 to 800 55
E -270 to 870 78.5
EXERCISE
We want to use a class B Pt100 sensor as a temperature sensor over a measurement range.
ranging from 0 to 300 °C.
1-Remind the meanings of Pt and 100 of the Pt 100 probe.
2-What are the input and output magnitudes of the Pt100?
3-Qualify this sensor?
4-Using Appendix 1, give the maximum temperature error ΔT at 200 °C. Deduce the range.
limit values of temperature.
We need to measure the temperature in an oven at 200°C located 20m from the measurement center. This is
consisting of a current generator of intensity I0 1,000mA constant regardless of the temperature and of a
voltage measurement system U.
This one is considered ideal (the measured current drawn is zero). We use it to connect the probe to
temperature a resistance wire of r= 85 Ω wire.
Method 2 wires: 4-wire method:
1
ANNEX 1:Tolerance values ANNEX 2:Relation between resistance and
of a Pt100 temperature for the sensitive element of a
Pt100.
100
2-Input magnitude: