Objective:

Designing a part from a design project and a specifications document using materials
composites taking into account its implementation constraints

Programme :
1) Use a methodology for establishing a specifications document and conducting a feasibility study.
2) Know the families of criteria involved in the design of a part in materials
composites
Calculate the sampling of a laminate to meet the criteria for mechanical strength and
of rigidity
Apply the design rules specific to composite material parts

Detail:
A - Analyze the request and transform it into a clear negotiated specifications document:
The functional analysis is exhaustive
The specifications comply well with the conditions of use of the part.
the requirements in the specifications are justified
B - provide technical responses to the constraints of the specifications:
The proposed technical solutions meet the specifications well.
The proposed solutions are optimized.
C - Design the room:
The designed piece is achievable under the best conditions.
The designed part meets the specifications.
IMPLEMENTATION OF THE PARTS
COMPOSITES

Established by: Mr. CHAOUKI

Between us
2018
 Summary

1. Objective of the Draping training

2. Definitions

3. Implementation of the 5M
3-1. Subject
3-2. Environment
3-3. Means
3-4. Labor
3-5. Method

4. The HSE requirements related to the profession

5. Application area
1. Objective

The objective of this training is to define:

The interest in the use of composite materials,

The characteristics of composites,

The general principles of implementation of Prepregs

for the production of monolithic composite parts and
sandwiches
2. Definition

2-1. The interest in the use of composite materials:

Composites are used in the aerospace industry for
several reasons including:

Reduction of empty weight: mass gains ranging from 10% to 50% on a

same component in metallic alloy
Cost reduction of 10% to 20% on the same metal alloy component
Reduction of fuel consumption: less than 33%
Performance Techniques:
Fewer assembly rivets: better aerodynamic performance
Resistance to environmental aggressions, better fatigue properties
Good resistance to corrosion, reduction of maintenance costs
Mechanical performances
etc ...
2. Definition

[Link] of Composite Materials:

A composite material is an amalgamation of 2 (or more) bonded materials.

together to form only one, which is homogeneous.

Matériaux composites=Matrice+Renfort

The bond between the reinforcement and the matrix is created during the phase of
the development of the composite material. It has a fundamental influence
on the mechanical properties of the latter.
3. Implementation of the 5Ms

[Link]:

[Link] Preimpregnated:

Pre-impregnated materials are part of the composite family and are

consisting of 2 phases:

The reinforcement (fiber) whose role is to ensure the function

mechanics; The respect of the guidelines in the document
Instruction is essential for the performance of the finished product.

The resin, whose function is to ensure the connection between the

reinforcements, to ensure their protection against aggressive agents, and
allow to give shape to the piece.
3. Implementation of the 5Ms

[Link] Preimpregnated:
3-1-1-1. The Resins:

a. Epoxy resin:
Perfectly meets the design criteria or chemical resistance.
and the temperature control is combined with the mechanical properties
desired.
ADVANTAGES INCONVENIENCES

Good mechanical properties, Long polymerization time and implementation

Low withdrawal, High price
Kept at high temperature, Useful degassing
Good performance at low temperature, Viscosity
Corrosion resistance,
Good adhesion on the fibers,
Resistant to abrasion (Surface hardness)
3. Implementation of the 5Ms

[Link] prepregs:
3-1-1-1. Resins:
b. Phenolic resin:

They are widely used in applications where stability is required.

Temperature is important. They can thus be found indoors.
of aircraft (for fire resistance), on missile heads and others.

ADVANTAGES DISADVANTAGES

self-extinction Difficult implementation in wet conditions,

Low fire toxicity and good performance through carbonization, Poor adhesion on fibers,
Temperature control, Rigid and brittle.
Dielectric characteristics,
Resistance to solvents and oils.
3. Implementation of the 5Ms

[Link] Prepregs:
3-1-1-2. The Fibers:
In the Aeronautics field, long fibers are mainly used with
preferred orientation in order to optimize performance in relation to
to the weight.
The long fibers are then organized together by weaving and one
therefore obtains fabrics:

The symbol on the map: indicate channel = 0° (frame at 90°)

The symbol on the plan: indicate channel at +45° (frame at -45°)
3. Implementation of the 5M

[Link] Preimpregnated:
3-1-1-2. The Fibers:
a. Glass fibers:

ADVANTAGES INCONVENIENCES

Effective images (good adhesion between fibers and Insufficient rigidity for certain applications
resin) (primary structure parts in aeronautics).
Maintained at the correct temperature, An accelerated aging due to prolonged contact with water,
Good mechanical properties, but inferior to those ultraviolet rays.
carbon fiber
Acceptable electrical insulation properties for the
most of the applications,
Transparent & non-combustible material
3. Implementation of the 5M

[Link] Prepregs:
3-1-1-2. The Fibers :
b. Kevlar fibers

ADVANTAGES INCONVENIENCES
Good temperature stability (up to 200°C in Very low resistance in compression and shear,
function of the matrix, Humidity resurgence,
Low density, Weak connection with the matrices,
Good resistance to shocks, Sensitive to UV
Good tensile strength. -Tenue en température limitée ( se décompose à 400°c),
3. Implementation of the 5M

[Link] Prepregs:
3-1-1-2. The Fibers :
c. Carbon Fibers

Carbon fibers are mainly used for composites.

High Performance in aeronautics, in industrial construction
and in sports and leisure.

ADVANTAGES DISADVANTAGES

Excellent mechanical properties Low resistance to shocks

Held at a very high temperature Dear
Good chemical resistance Brittle fiber (implementation radius)
Almost zero thermal expansion
Good electrical and thermal conductivity
Low density
3. Implementation of the 5M

[Link] Prepregs:
3-1-1-2. The Fibers:
d. Hybrid tissues

It is a weaving by assembling different types of fibers from

natures (carbon and glass, carbon and Kevlar…).

This type of weaving allows one to take advantage of the specific characteristics of
each of them.
3. Implementation of the 5Ms

[Link] Preimpregnated:
3-1-1-3. The designation:

Commercial codification of Prepregs:

Example (HEXEL fabric):

250 / 38% / 644 / 1200mm

Type of resin Mass concentration Type of reinforcement Width of the

(phenolic) of resin (Glass) roller
3. Implementation of the 5Ms

[Link] Prepregs:
3-1-1-3. The designation:

Commercial Codification of Prepregs:

Example (HEXCEL fabric):

1454 / 54% / 914 / 1200mm

Type of resin Mass rate Type of reinforcement Width of

(epoxy) of resin (Kevlar) roller
3. Implementation of the 5Ms

[Link] Prepregs:
3-1-1-3. The designation:
 3. Implementation of the 5Ms

[Link] Honeycombs "Nida ":

Nida: Honeycomb structures are comparable to alveoli
bee (or wasp...) they allow to:
Strengthen the laminate resistance by adding rigidity to the structure.
Ensure maximum lightness.
The used honeycombs can be made of aluminum, paper.
cardboard or other materials
Joint nodal Maille : diamètre
from the registered center
Thickness of the foil

Skins

h
Nests
of bees

Sense ribbon L Sens expansion W

3. Implementation of the 5M

[Link] resins:

These resins are used to achieve a compact volume between the

two skins of a sandwich piece. The volume can be used for:

Be machined (for example: a passage hole for a screw, a

drilling..).
Drown an insert

ADVANTAGES INCONVENIENCES
After polymerization, the resins show a Short shelf life. WARNING about expiration
important tension related to compression, combined with a low Do not exceed 3 days at room temperature
density.
The efforts will thus be conveyed to the entirety of the
structure sandwich.
 3. Implementation of the 5Ms

[Link] glues:

Example: Collage of a NIDA with two skins in the manufacturing of a

sandwich: the glue transmits bending forces to the entire
structure.

The glues are said to be:

Supported: if they are made of a fabric impregnated with glue, this
tissue ensuring a uniform thickness of glue due to the impossibility of
"stretch it".

Unsupported: if there is no supporting fabric. It is often used

this type of product for difficult-to-implement surfaces.
Example: on a non-developable surface without making folds.
3. Implementation of the 5Ms

Before using the materials, check

mandatory the reference, the aspect, the date of
expiration and traceability (batch number, date,
visa...)
3. Implementation of the 5Ms

[Link]:

[Link] of pre-impregnated materials:

To limit the triggering of the resin polymerization at temperature
In ambient conditions, the pre-impregnated must be stored at low temperature "-18°C"
to ensure a lifespan compatible with transport times,
storage and manufacturing.

The shelf life of the pre-impregnated material depends on the storage temperature:

Example:
-12 months at -18°C

- 30 days at room temperature

The prepreg fabrics are stored in airtight bags protected

from humidity until use.
3. Implementation of the 5Ms

[Link]:

[Link] of prepegs:

Unused fabric kits must be returned to the

waterproof bags in cold storage until use

Upon leaving the cold room and before use, the material must
must take the ambient temperature before the opening of
waterproof bags

- 50m roll --> 24 hours

- Roll of 25m --> 12 hours
- Tissu en Kit --> 8 heures

Risk: Fiber rupture if thawing time is not respected

3. Implementation of the 5M

[Link]:

[Link] of Honeycomb:

The storage of Nida is unlimited in a controlled atmosphere.

Temperature between 18°C ≤ T° ≤ 36°C
In Relative Humidity Hr%≤75%.

The Nida must be stored in waterproof bags until use.

SiNida not packaged after steaming: to be used within 2 hours

if not, to re-steam.
SiNida packed after cooking: to be used within 20 days maximum otherwise to
Re-steam.
3. Implementation of the 5Ms

[Link]:

[Link] of densification resins:

The lifespan of the resin depends on the storage temperature:

Example:
-3 months at -18° C

-3 days at ambient temperature

The resins must be kept in their packaging until the

return to room temperature before use. Thawing
3. Implementation of the 5M

[Link]:

[Link] of adhesives:

The shelf life of adhesives depends on the storage temperature:

Example:

-12 months at -18° C

-30 days at room temperature

 3. Implementation of the 5M

[Link]:

[Link] Room "clean room":

The draping of pre-impregnated materials must be carried out in an area called gray.
or CCA.

Room CCA: Controlled Contamination Area

The Gray Room is under constant surveillance in:

-Température :18°C≤T°≤ 24°C

Relative Humidity: 30% ≤ Hr% ≤ 65%
Particle count: < 5000 particles of 5 microns and larger/Cubic foot
(that is 175 particles/Litre)
Suppression greater than 0.5mm of water (0.05 mbar)
Compressed air is filtered, dry, oil-free, and free of any particles.
3. Implementation of the 5M

Before proceeding with the draping, check the

conditions de travail: T°, Hr% de la salle Grise
The thawing of the tissue, resin of densif...
3. Implementation of the 5M

[Link]:

[Link] room "clean room":

The tools, handling equipment, and any material that can be

Dusty items will be cleaned before entering the Grey room.

- The use and handling of agents such as "release agents, water.." or

equipment releasing contaminants "oils, fats,
Lubricants, vapors... are strictly prohibited.

The simultaneous opening of multiple doors in a airlock is prohibited.

3. Implementation of the 5Ms

[Link]:

[Link]:

Tooling: it is a mold that allows to obtain directly from casting.

the desired surface appearance; It can be of different nature: steel,
Aluminum or resin

The mold ensures the geometric shape of the part.

The state of it depends on the quality of the final product.

The hollow mold is called 'matrix', the raised mold 'punch'.

3. Implementation of the 5Ms

[Link]:

[Link]:

Before using the tools, check:

The reference for the tooling of the template and the bladder and ensure the presence
of all the components: screws, nuts, pins, bars...
Cleanliness of the OT and components: absence of resin clumps, dust...
State of the OT and constituents: That the legs are not damaged or broken.
joint plane offset, drill holes not filled with resin, nor
ovalized (The screw must not move), absence of scratches, impacts...
The appearance of the bladder and its counterpart: the surface must be smooth, clean, not
no roughness, no leaks, no crevices.

Do not layer on a tool whose temperature exceeds 50°.

3. Implementation of the 5Ms

[Link]:

[Link]-reform:

The counter shape is used to guarantee the geometry and appearance of

surface of the room in hard-to-reach areas.
3. Implementation of the 5Ms

[Link]:

[Link]:

The template identifies the positioning of specific elements (shims, area

of densification, bee nest placement, reinforcements, etc.
3. Implementation of the 5M

[Link]:

[Link]:

Pipes allow connection to the vacuum circuit in the workshop or to

the autoclave is used to create a vacuum so that the part can fit snugly
shape of the tooling

Before using the tools, check:

The condition of the pipes: no leaks...

3. Implementation of the 5Ms

[Link]:

[Link]:

The thermocouple is used to record, via the cooking curve,

the measurement of the temperature as seen by the room during cooking

Before using the thermocouples, check:

The condition of the thermocouple: undamaged wire protection, undeteriorated wires

The presence of the weld.

Note: The TC is checked beforehand after each cooking. The restoration

A TC consists of cutting out the defective old weld, welding, checking
presence of the solder and finally check the gap between the reference probe value and
the thermocouple display "+ - 1.5°C"
3. Implementation of the 5Ms

[Link]:

[Link]:

[Link] non-adhesive film

Its role is to let through a certain amount of resin and the

volatile substances during the fluidization/degasification phase of the
resin

The choice of its structure (size of the perforation) will influence the quantity
of the remaining resin and the type of resin used.

It is not mandatory for epoxy resins (less than 2% of

volatile matter for 7 to 8% on the phenolic compounds.
3. Implementation of the 5Ms

[Link]:

[Link]:

[Link] fabric: Peel-Ply

Its main function is to allow volatile substances to pass through, during the
degassing phase of the resin during cooking.

It is an anti-adhesive material that prevents sticking to all others.

consumables on the finished product at demolding.

In addition, its perforated structure, by allowing the resin to pass through, after tearing,
has left micro roughness that will optimize the bonding surface of the part
(in the case of interphase storage, it is kept).

Recovery on
the whole aisle

Fabric to
delaminate
3. Implementation of the 5Ms

[Link]:

[Link]:

[Link] fabric (or pumping fabric)

It is often a glass fabric, whose role will be to absorb a

amount of resin defined to obtain a homogeneous laminate and
in accordance with the requirements of the Design Office.

Its choice, the number of folds, their position, will depend on the
volumetric percentage of fibers in the finished part. A laminate
Structural aura has a fiber content of 55 to 60% by volume.
3. Implementation of the 5Ms

[Link]:

[Link]:

[Link]-adherent separator film (non-perforated)

Separate the pump fabric or the laminate from the drainage fabric.

Avoid contact of the resin with the vacuum bag to limit the
risks of pocket drilling when using aggressive resins
chemically.
3. Implementation of the 5M

[Link]:

[Link]:

[Link] fabric

The drainage tissue has the following functions:

To evacuate volatile substances outside the room.

-To standardize the vacuum force on the part.

During cooking, the resin goes through a fluid phase and outgasses.
volatile substances.
3. Implementation of the 5M

[Link]:

[Link]:

[Link] bag and sealant cord

These materials protect the laminate from air during

cooking (prevents the oxidation of the resin) and creating a vacuum at
laminate contact.

The void created under the pouch helps to ensure a force that guarantees the
position of the folds on the tooling and the application of pressure
the autoclave on the laminate.
3. Implementation of the 5Ms

[Link]:

It is essential to know your level of

skills to respect the limits of one's
responsibilities.
3. Implementation of the 5Ms

[Link] (Principles):

1- Prepare your work

2- Control your position–MP and its environment

3- Do your work (Do it well the first time).

4- Detect failures as early as possible (Self-check).

5- Reduce non-quality and streamline flows.

6- Ensure traceability

Reduce the intermediate control of products over time.

3. Implementation of the 5Ms

[Link]:
3-4-1 Get Ready:

Refer to the tracking sheet, mandatory, to know:

The indices of the current definition

The reference of the tools to be used
-The reference for bladders, templates, counter forms...
Applicable documents: FI, Standards, plans, nomenclatures...
The fields to fill out: date, visa, batch number, expiration date...
3. Implementation of the 5Ms

[Link]:
3-4-1 Preparing:

Check for defects on the Prepreg, once the separator

protection removed:

dry areas (lack of resin)

areas with a lack of fibers
of fiber misalignment
traces of various pollutants
3. Implementation of the 5Ms

[Link]:
3-4-1 Get Ready:

Check for defects in the Honeycomb:

of cracks
of crushed links
- of dry or pulled fibers
of irregular chamfers

Take care not to crush the cells of the nest during its
manipulation.
3. Implementation of the 5M

3-4-2-1 Draping of the fabric / Nida:

1. Respect the order of installation of the folds, reinforcements, and the Nida, indicated on the plan.

and on the instruction sheets.

2. Respect the orientation of the fibers: -45°, 0°, 45°, 90° if indicated: (in the area
plane, tolerance +/- 5°)

3. Respect the orientation of directions L and W of the Nida if indicated

4. Keep the separator films for a possible final count.

5. The first fold is made following the silhouette drawn on the tool: avoid the
tensions
3. Implementation of the 5Ms

3-4-2-1 Draping of the fabric / Nida:

It is possible to locally heat the prepreg with a dryer.

hair to improve its fuzziness. The temperature must remain
lower than 65°C.
1

Each individual fold must be draped in such a way as to avoid creases.

3. Implementation of the 5M

3-4-2-1 Draping of the fabric / Nida:

[Link] on tools or on laminate are prohibited without an element.

interposition. (Reglet or strip of pre-impregnated polymerized material)
3. Implementation of the 5Ms

3-4-2-1 Draping of the fabric / Nida:

8. The positioning of the folds is done either edge to edge or with

recovery (refer to the FI):
0mm
Edge-to-edge tolerance: 0 / -2 mm -2mm

Recovery tolerance: 25 +/- 5 mm

25 mm

Note: If a manual cut is necessary, do not cut on fabric and/or

tools to respectively prevent contamination of the fabric and damage
tools
3. Implementation of the 5Ms

3-4-2-1 Draping of the fabric / Nida:

8. The positioning of the folds is done either edge to edge or with

collection (refer to the FI):

Unless otherwise indicated in the FI, the joints (edge to edge or

(recovery) should not overlap. An interval of 4 layers is allowed.
minimums between 2 junctions placed in the same location. + a minimum offset of 25mm.

Pli 6

Minimum 4 layers

Pli 1
3. Implementation of the 5Ms

3-4-2-1 Draping of the fabric / Nida:

11. Densification of the Nida:

Identify on the Nida the areas to be densified according to FI (template, marking...)
It is essential to fill the entire thickness of the cells.

Conforming densification Non-compliant densification

Densification on OT: Check that the resin has come out of the cells.
Densification outside OT: Check that the densification resin has come out the other side.
On the side of the nida. If a lack of resin is noted, add the product on the same side.
than previously.
3. Implementation of the 5M

3-4-2-1 Draping of the fabric / Nida:

9. When a reinforcement must be dropped, ensure to follow according to the FI and/or plan:
The number of folds
The dimensions
The positioning

10. The junction between 2 Nidas (Nida/Nida bonding) is ensured by an intumescent film.
and carried out edge to edge by slightly crushing the edge of the cells in order to
create a continuous surface.
3. Implementation of the 5Ms

3-4-2-1 Draping of the fabric / Nida:

It is mandatory to check the following points:

Manipulate the fabric, the Nida, and the glue films with clean gloves.
Do not abuse the use of qualified creams
Ensure there are no folds, air bubbles, inclusions... during the molding.
Check the condition of the materials used
Check the condition of the means used
Check that the entire kit is consumed
Control according to FI, the positioning of the fabrics, Nida, overlap, edge to
edge, reinforcements, etc..

Verification of the application of densification.

The pieces must be polymerized before the expiration date of the materials.
which constitute them (prepregs, adhesive films, densification resin).
3. Implementation of the 5M

[Link]:
3-4-2 Implementation:

3-4-2-2 Cooking montage:

1. Definition:
The cooking assembly allows for:
Ensure better adhesion of the pre-impregnated fabric to the molding tools.
Release the trapped air between the layers following the successive applications of folds.
pre-impregnated.
Degas to avoid bubbles and/or possible porosities in the laminate.
Distribute the pressure to ensure proper compacting of the folds and avoid the
delamination.
Drain the volatiles and excess resin.
3. Implementation of the 5M

[Link]:
3-4-2 Implementation:

2. The thigh montage must be applied according to the instruction sheets in

respecting the references of the materials and the order of implementation.

3. Installation of the seal: Before placing the seal on the metal OT,
clean the bonding area of the joint with the DIESTONE DLS.
3. Implementation of the 5Ms

[Link]:
3-4-2 Implementation:
4. Thermocouple Installation:

Position the TC according to the instruction sheets if indicated; otherwise, on the

the coldest point and the hottest point of the tool.
The TC must not come into contact with the fabric.
The installation of the thermocouples takes place before the installation of the materials.
cooking environment
3. Implementation of the 5Ms

[Link]:
3-4-2 Implementation:
4. Installation of the Thermocouple:

Position and secure the TC:

Positioning in
S type thermocouple Set the TC

In general:

Name of
Surface piece
thermocouples
≤2 m² 2 thermocouples
2 m² + 1 thermocouple / m²
3. Implementation of the 5M

[Link]:
3-4-2 Implementation:

5. Placement of fabrics and films:

Respect the overflow values of each of the fabrics all around the
stratified.

Only the drainage felt is the same size as the laminate, and it must not
not to be in direct contact with the fabric.

It is the contact on the periphery of the fabric to be delaminated with the drainage fabric that
will allow the evacuation of the volatiles.
3. Implementation of the 5Ms

[Link]:
3-4-2 Implementation:
6. Pipe Installation:

The vacuum grips are positioned on the tooling outside the laminate.
Drainage felt is doubled under the suction valve.

The pipes must be evenly distributed throughout the room.

Case 1: Case 2:
3. Implementation of the 5M

[Link]:
3-4-2 Implementation:
6. Installation of Pipes:

Pipes should not be placed at the corners.

No pipe in curved areas.
No pipe on the tool chains (BF).
No pocket under the pipe.
No tight pocket around the pipe.
Ensure that the drainage felt is doubled under the vacuum port.
3. Implementation of the 5Ms

[Link]:
3-4-2 Implementation:
6. Pipe Installation:

Before connecting the pipe to the vacuum system, check that it is functioning properly.
suction and pipe: place your hand over the suction hole, once the
When vacuumed, the operator must feel a suction at the vacuum socket.
3. Implementation of the 5M

[Link]:
3-4-2 Implementation:
6. Installation of the vacuum bag:

Place the vacuum bag over the drainage felt.

Apply the vacuum bag uniformly and then make a multitude of folds.
at the level of the curves.

Manually pleat the pocket at the corners before applying the vacuum.
When vacuuming the air, press the vacuum bag against the corners.
The pocket must not be stretched
3. Implementation of the 5Ms

[Link]:
3-4-2 Implementation:
6. Installation of the vacuum bag:
The vacuum bag must closely fit the geometry of the part (angles,
rays). Create supports to eliminate all the tensions on the vacuum bag:
3. Implementation of the 5M

[Link]:
3-4-2 Implementation:
6. Installation of the vacuum pocket:
The vacuum bag must closely conform to the geometry of the part (angles,
spokes). Create supports to eliminate all tensions on the vacuum bag:
3. Implementation of the 5M

[Link]:
3-4-2 Implementation:
7. Examples of cooking setup:
A. Epoxy resin: general case
3. Implementation of the 5Ms

[Link]:
3-4-2 Implementation:
7. Examples of cooking setup:
C. Epoxy resin: removal of excess resin
3. Implementation of the 5M

[Link]:
3-4-2 Implementation:
7. Examples of cooking assembly:
D. Phenolic resin: No unperforated separator (need to evacuate
volatile compounds during cooking
3. Implementation of the 5Ms

[Link]:
3-4-2 Implementation:

3-4-2-3 Compaction:

1. Definition:

After removing and smoothing folds, it is necessary to apply a pressure of

compaction: vacuum packaging - minimum 0.7 bar relative to ensure that
the folds are glued together and take the shape of the tooling
3. Implementation of the 5M

[Link]:
3-4-2 Implementation:

3-4-2-3 Intermediate Compaction:

2. Compaction frequency:
In general, compaction is performed:

All 5 folds for flat or slightly curved parts,

All 3 folds for complex parts with low radii, before the installation
Nida Square
On the nid to help with its anchoring (hot compaction)
Every 3 or 5 folds following the setup of the nida (depending on the complexity of the
piece)
3. Implementation of the 5Ms

[Link]:
3-4-2 Implementation:

3-4-2-3 Compactness:

3. Compaction duration: Unless otherwise indicated on FI

On monolithic structures, the compaction duration is a minimum of 20 minutes.

- On the sandwich (for the setup of the nida and for all the compacting
The duration of compaction is a minimum of 10 minutes and a maximum of 20 minutes.

(risk of displacement of the nida)

Sous vide cooking:

Monolithic-1 to -0.666 minimum barrelative
Sandwich-0.150 to -0.300 barrel maximum
3. Implementation of the 5Ms

[Link]:
3-4-2 Implementation:

3-4-2-4 Vacuum hold test:

After the cooking assembly phase, systematically connect the part under
life in order to determine the leakage rate of the cooking assembly:

1. Compacting by connecting the pouch to the vacuum circuit.

Seal the leaks one by one all along the sealing joint.
3. Roll the smoothing roller over the sealing joint.
3. Implementation of the 5Ms

[Link]:
3-4-2 Implementation:

3-4-2-4 Vacuum holding test:

4. Spread the film over the drainage felt while avoiding folds and tensions that
could cause the fabrics to move during cooking, or not
ensure proper compaction.
5. Check the tightness using the vacuum detector.
6. Check the maximum allowed leak:

Video applied in cooking Admissible leak

2.5 bars 6 mbars per minute

2.5 bars 3 mbars per minute

3. Implementation of the 5Ms

[Link]:
3-4-2 Implementation:

3-4-2-4 Vacuum holding test:

The part must be kept under vacuum until cooking begins.

8. If the empty load test is:
According to: mark the pocket:
Part reference
Order of Manufacture (OF) Number
No-load test value
Cooking method

Non-compliance: repair the cooking assembly and restart the vacuum test.
3. Implementation of the 5Ms

[Link]:
3-4-2 Implementation:

It is mandatory to:

Respect the order of implementation as well as the location of the materials.

Check the proper adhesion of the fabrics: absence of air bubbles, wrinkles, etc.

- Effectuer leTest de vide

Respect the allowable empty load values.
Mark the empty pocket
4. The HSE requirements related to the profession

4-1. Work Environment:

Il est strictement interdit de :
Use, apply, and transport liquid release agents, waxes, silicones
non-polymerized;
Sweep dry and clean without covering the parts
Handle and manipulate souls (nida, foam), the glues, without gloves;
Eat, smoke, and drink;
Utilize, pierce
Use combustion engines, diesel, gasoline, or oil generators;
Repair and clean a tool;
Introduce dusty handling carts stained with polluting product
or oil generator.
Leave the room with their draping gown or put on a gown of
removal from above.
Place a roll of pre-impregnated material on the ground without its supports (so as not to
crush the fibers
4. The HSE requirements related to the profession

4-2. Workplace Safety:

Before use, it is advisable to refer in order of increasing importance:

about the information on product labeling
user notices
safety data sheets
to the safety instructions at the workplace

The general ventilation of the draping premises will ensure a

atmosphere compatible with the health of workers.
Application on the ground
Exercise 2: Implementation of the draping process:

I- Preparation :
Tracking sheet
• Manufacturing file: management sheet, manufacturing plan,
nomenclature, instruction sheet
Tools, template, mold, etc.
Materials: Fabric, Nida, Densification resin, Adhesives, etc.
•The traceability documents of the previous phase: Tracking sheet,
self-monitoring sheet, life kit sheet, Nida sheet.

II-Implementation of materials:
1. Manipulation of prepreg with different pegosity, manufacturing of parts
monolithic and control to be carried out.
2. Handling of prepreg of different tackiness, fabrication of parts
sandwich and control to be performed.
3. Implementation of the cooking assembly, leak test and control.
to carry out
4. Traceability to ensure.
5. Demolding of molded parts, reconditioning of molds.