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TA Z400, Z640, Z1100 Machine Overview

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0% found this document useful (0 votes)
16 views17 pages

TA Z400, Z640, Z1100 Machine Overview

Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CMZ Danmark

Lanciavej 12C,
7100 Vejle (Danmark)
Tel: +45 7878 2610

CMZ Deutschland GmbH


Holderäckerstr. 31
70499 Stuttgart (Germany)
Tel. +49 (0) 711 469204 60
info-de@[Link]
[Link]

CMZ France SAS


TA Z400 / TA Z640 / TA Z1100 MODELS
Parc Technologique Nord
65, Rue Condorcet
38090 Vaulx Milieu (France)
Tel. +33 (0) 4 74 99 03 22
contact@[Link]
[Link]

CMZ Italia S.r.l.


Via Arturo Toscanini 6
20020 Magnago (Mi) Italy
Tel. +39 (0) 331 30 87 00
info-it@[Link]
[Link]

CMZ Machinery Group S.A.


Azkorra s/n.
48250 Zaldibar (Vizcaya-Spain)
Tel. +34 94 682 65 80
info@[Link]
[Link]

CMZ UK Ltd.
6 Davy Court
Central Park
Rugby
CV23 0UZ (United Kingdom)
Tel. +44 (0) 1788 56 21 11
info-uk@[Link]
[Link]

Distributor
CMZ Machine Tool Manufacturer, S.L.
Azkorra, s/n.
TA Series Catalogue_EN_v7

48250 Zaldibar (Spain)


Tel. +34 946 826 580
info@[Link]
[Link]

Turning the world


MODEL
RANGE TA Z400
TA Z400 MODEL

(15/20/25/30)
/- M-Y

PRECISION
RELIABILITY

3
MODEL
RANGE TA Z640
TA Z640 MODEL

(15/20/25/30)
/- M-MS-Y-YS

HIGH
PERFORMANCE

5
MODEL
RANGE TA Z1100
TA Z1100 MODEL

(15/20/25/30)
/- M-MS-Y-YS

MANUFACTURING
QUALITY

7
TECHNICAL
CHARACTERISTICS TA Z400
Oil cooled turret with integrated motor.
Hydraulically clamped with curvic coupling. Rigid tapping.

1 TA Z400 MODEL 12,000 rpm. Ballscrew mountings


are cooled by oil.

Electric cabinet totally


sealed (IP55 protection).

Front and rear roller


spindle bearings cooled by oil. Servo Tailstock.

Hydraulic cylinder
operating at 45kg/cm2

Laser compensation in all axes


including the C axis.

Integral spindle motors


with oil cooling.

Smart automatic
lubrication system.

Savings and reliability.

Thermal sensor
in the bedplate. Waste lubrication oil piped to
a separate tank preventing
coolant contamination.
It controls the temperature of
the oil that cools:

• The Spindles.
• The ballscrew mounts.
• The turret.

Highly rigid cast iron


monobloc machine bed.

Prismatic guide ways. Removable, separate coolant tank, guarding design prevents coolant
contact with the machine bed ensuring thermal stability. The coolant
Acceleration of 1g. tank can be removed without removing the chip conveyor.
Rapid traverse rate of 30 m/min.

9
TECHNICAL
CHARACTERISTICS Prismatic guide ways.
Oil cooled turret with integrated motor.
Hydraulically clamped with
curvic coupling. Rigid tapping.
TA Z640
Acceleration of 1g.
Rapid traverse rate of 30 m/min. 12,000 rpm.

2 TA Z640 MODEL
Electric cabinet totally
sealed (IP55 protection). Ballscrew mountings
Front and rear roller spindle are cooled by oil.
bearings cooled by oil.

Hydraulic cylinder
operating at 45kg/cm2
Laser compensation in all
axes including the C axis.

Integral spindle motors


with oil cooling.

Integral spindle
motors with oil cooling.

Smart automatic
lubrication system.

Savings and reliability.

Waste lubrication oil piped to


a separate tank preventing
coolant contamination.
Thermal sensor
in the bedplate.

It controls the temperature of


the oil that cools:

• The Spindles.
• The ballscrew mounts. Removable, separate coolant tank, guarding design prevents coolant
• The turret. contact with the machine bed ensuring thermal stability. The coolant
Highly rigid cast iron
monobloc machine bed. tank can be removed without removing the chip conveyor.

11
TECHNICAL
CHARACTERISTICS Oil cooled turret with integrated motor.
Hydraulically clamped with
curvic coupling. Rigid tapping.
TA Z1100
12,000 rpm.
3 TA Z1100 MODEL
Ballscrew mountings
Electric cabinet are cooled by oil.
totally sealed (IP55 protection).

Front and rear roller spindle


bearings cooled by oil.
Laser compensation in all
axes including the C axis.
Hydraulic cylinder
operating at 45kg/cm2

Servo Tailstock.

Prismatic guide ways.


Acceleration of 1g.
Rapid traverse rate of 30 m/min.

Integral spindle
motors with oil cooling.

Smart automatic
lubrication system.

Savings and reliability.

Thermal sensor
in the bedplate. Waste lubrication oil piped to
a separate tank preventing
coolant contamination.
It controls the temperature of
the oil that cools:

• The Spindles.
• The ballscrew mounts.
• The turret.
High quality double anchor
pre-tensioned ballscrews
provide high thermal stability. Highly rigid cast iron Removable, separate coolant tank, guarding design prevents coolant
monobloc machine bed. contact with the machine bed ensuring thermal stability. The coolant
tank can be removed without removing the chip conveyor.

13
INTEGRATED
SPINDLES No pulleys
or belts
Double row roller bearings can
withstand substantial impacts
without damage.
• No belt slipping.
• Better surface finish. Built-in encoder. Compensation of mensuration Greater rigidity,
INTEGRATED SPINDLE • Lower noise level. errors by laser measurement and bidirectional and
interpolated error correction. accuracy and
durability.
Hydraulic cylinder
MOTORS INCREASE at 45kg/cm2
ACCURACY AND REDUCE • More compact.

MACHINING TIMES
• Reduced cross-section means higher
speed clamping. Spindle and bearings
• Higher sensitivity for light clamping. cooled by oil.

The spindle is driven through a motor integrated in the


headstock body itself. This construction ensures an
outstanding spindle robustness and vibration dampening
that significantly improves surface finish and roundness.

Additionally, spindle acceleration and braking times are


shortened by about 20-50% because of the reduced
inertia and higher loading capacity of oil-cooled
headstocks.

90%

0,5

0%
0

-0,5

1,00m2
-1

1,00m2
Special coolant collection
tray made by CMZ.

ROUNDNESS SURFACE FINISH Excellent access to adjust the


detectors. Easy chip removal. Hydraulic
• MACHINE: TA 15 • MACHINE: TA 15 Protection against coolant entering brake on C axis.
into the hydraulic circuit.
• MATERIAL: ALUMINIUM • MATERIAL: ALUMINIUM

• Ø 60 mm. • Ø 60 mm.

• ROUNDNESS ACHIEVED: 0,3 µm • ROUGHNESS ACHIEVED: Rmax 0,6 µm

• FILTER: 150 p/r (50%) • FILTER: 150 p/r (50%)

• MEASUREMENT RANGE: 0,10º

* The results obtained herein may not be attainable due to


environmental and measuring differences.

15
INTEGRATED
SPINDLES
POWER AND TORQUE
DIAGRAM OF SPINDLES

T= 292 Nm (max) T= 366 Nm (max)


TA15-SUB SPINDLE T= 153 Nm (S6 40%) TA20 T= 286 Nm (S6 40%)
T= 115 Nm (S1) T= 210 Nm (S1)
(kW) 14 kW (max) (kW) 22 kW (max)
14 22

17
15kW S6 40%
15
292Nm

8kW S6 40%
366 Nm

8 11 kW S1
6kW S1 11
Nm
210

350 635 1300 4.000 4.500 500 960 1500 3.500 4.000
500 min-1 min-1

T= 900 Nm (max) T= 1020 Nm (max)


TA25 T= 363 Nm (S6 40%) TA30 T= 720 Nm (S6 40%)
T= 267 Nm (S1) T= 531 Nm (S1)
(kW)
(kW) 35 kW (max) (kW)
42 kW (max)
35
35
42

32
1020 Nm
900 900 Nm

17 27kW S6 40%
19kW S6 40% 27
363 NNm

19
19 20kW S1
m

20
14kW S1
14
14
Nm
m

531
7N
26

1000
200 500 5501000 min-1min-1
2500 3000 3500 4000 300 500 1000 3100 3500 min-1
360

17
TURRET WITH
A BUILT-IN MOTOR
AND HYDRAULIC
CLAMPING
12 position turret 15 position turret 12,000 rpm
(CMZ Standard Tool Holders) (N-55 Standard Tool Holders)
75 Nm
11 kW
Turret
Sturdily-built turret, incorporating a large
diameter turret disk which enables the
interferences between tools and chuck to be
reduced.

Indexing
Bi-directional high-speed indexing is driven by a
servomotor. The motor used for turret rotation
is similar to motors used for axis movement,
thus achieving high rotation rigidity and
[Link] indexing time is 0.2 seconds
for adjacent turret positions and 0.5 seconds
for 180 degrees.

Unclamping
The turret is unclamped on retract and clamped
on approach, thus ensuring an effective tool
changing time of 0.2 s.

Clamping
The clamping is done by means of a hydraulic
system. The locking rings are 220 mm diameter
and are a curvic coupling.

Transmission
The transmission of driven tools is fitted with
Gleason type conical spiral gears, hardened and
ground giving high accuracy when rigid tapping.

19
TURRET WITH A BUILT-IN MOTOR
& HYDRAULIC CLAMPING
12,000 rpm/min
Turret cooled with 75 Nm
12 position turret interference diagram 15 position turret interference diagram oil for greater thermal
(CMZ Standard Tool Holders) (NT55 Tool Holders)
stability. 11 kW

Power and torque


diagram of driven tool motor. Indexing time
12,000 rpm /75 Nm
(30º in 200ms)
Max = 75 Nm / 11,3 kW
S3 25% = 45 Nm / 8,1 kW
S1 = 27,5 Nm / 8,1 kW

12kW
11,3 kW (max)

10

8,1 kW S1
8
(max)

12 position turret
6
25%
75 Nm
S3

4 (CMZ Standard Tool Holders)


Nm
45

1000 2800 4750 6000 8000 10000


15 position turret
1700
12000rpm
(N-55 Tool Holders)
0,2 sec. 30º

Robust turret construction


The ultra-rigid turret locks with a 3-piece curvic coupling design. The non-lift turret disk unclamps internally
0,5 sec. 180º when moving away from the workpiece and clamps during the approach, thus achieving an effective 0.2
second indexing time. It also remains completely sealed preventing the ingress of dirt.

21
ROBOT GL20 II
AUTOMATE SHORT
AND LONG BATCHES 1 2 3 4 5

A range of gripper heads with 2 x 10 kg 1_3-jaw servo gripper with 2 x 180° indexing.
2_2-jaw servo gripper with 2 x 180° indexing.
capacity to suit your needs (GL20 II)
3_3-jaw pneumatic gripper with 2 x 90° indexing.
4_Pneumatic gripper for shafts with 2 x 90° indexing.
5_Servo gripper for shafts with 2 x 90° indexing.
Very easy to use

Workstocker
WS-700 for shafts:

Workstocker to stock shafts


Workstocker WS-280x400x14 from 80 mm to 700mm long
with 14 pallets. and from 10 mm to 80mm Z axis speed
diameter. (Contact CMZ for (Longitudinal):180 m/min.
other sizes).
Easy to use and to program. CMZ Y axis speed
have developed a conversational (Transverse):120 m/min.
programming system that makes it
very easy to set and use the GL20 X axis speed
II and GL6 Gantry robots. (Vertical):180 m/min.
The Vertical movement of the wrist
reduces the height required and
doubles the movement speed. A wide range of workstockers
with large capacity permits
long periods of unmanned
operation. Pneumatic roof shutter
gives access for the robot.

This workstocker can


accommodate components to
a maximum diameter of 280
mm and maximum stacked
height of 500 mm (maximum
travel of 400mm). The 14 CNC controlled axes.
rotary pallets each have a • Rack and pinion drive.
carrying capacity of 75 kg
• Automatic lubrication
maximum.
controlled by the CNC.

Checking station.

WS280

WS280
Checking station.

25
TRAVELS
Travels with tailstock Travels with tailstock and live tooling

Travels with sub spindle and live tooling


Travels with sub spindle

Standard chucks dimensions Interference with tailstock centre point Y axis travel

27
DIMENSIONS
TA Z400 MODEL TA Z400 MODEL

TA15=0
1 TA20/TA25=105
TA30=255

TA Z640 MODEL TA Z640 MODEL

TA15=0
TA20/TA25=105
TA30=255

TA Z1100 MODEL TA Z1100 MODEL

TA15=0
TA20/TA25=105
TA30=255

29
TECHNICAL
SPECIFICATIONS

TA15 TA20 TA25 TA30 TA15 TA20 TA25 TA30

TA20MS

TA20MS
TA30MS

TA30MS
TA25MS

TA25MS
TA20YS

TA20YS
TA30YS

TA30YS
TA25YS

TA25YS
TA15MS

TA15MS
TA15YS

TA15YS

TA20M
TA20M

TA30M

TA30M
TA25M
TA25M

TA20S
TA20S

TA30S
TA30S

TA20Y
TA20Y

TA30Y
TA30Y

TA25Y
TA25Y

TA25S
TA25S

TA15M
TA15M

TA15Y
TA15Y

TA15S
TA15S
TECHNICAL DATA TECHNICAL DATA

TA20
TA20

TA30
TA30

TA25
TA25

TA15
Maximum diameter of swinging over bed (mm) TA15 760 760 760 760 Number of positions 12/15 12/15 12/15 12/15

TURRET
Maximum diameter of swinging over slides (mm) 600 600 600 600 Section of tools (mm) 25x25 (Ø50) 25x25 (Ø50) 25x25 (Ø50) 25x25 (Ø50)
Maximum turning diameter (mm) 460 460 460 460 Changing time 30º 0,2s-180º 0,5s 30º 0,2s-180º 0,5s 30º 0,2s-180º 0,5s 30º 0,2s-180º 0,5s
Distance between spindle Z400 490 - 473 - 473 - 449 - Interlocking force at 45 bar (kgf) 5090 5090 5090 5090
an tailstock center (mm) Z640 730 - 713 - 713 - 689 - Number of driven tools - 12 - 12 - 12 - 12 - 12 - 12 - 12 - 12

DRIVEN TOOLS
Z1100 1190 - 1173 - 1173 - 1149 - Turning speed (rpm) - 12000 - 12000 - 12000 - 12000 - 12000 - 12000 - 12000 - 12000
Distance between center Z640 - 666 - 649 - 649 - 625 Power (kW) (max./S1) - 11,3/8,1 - 11,3/8,1 - 11,3/8,1 - 11,3/8,1 - 11,3/8,1 - 11,3/8,1 - 11,3/8,1 - 11,3/8,1
of spindles (mm) Z1100 - 1126 - 1109 - 1109 - 1085 Maximum torque (Nm) - 75 - 75 - 75 - 75 - 75 - 75 - 75 - 75
X-axis travel (mm) 310 310 310 310 Maximum speed (rpm) - 4500 - 4500 - 4500 - 4500
Z-axis travel (mm) Z400 400 400 400 400 Bearing outside diameter (mm) - 150 - 150 - 150 - 150
GENERAL DATA

Z640 640 640 640 640 Bearing inside diameter (mm) - 100 - 100 - 100 - 100
Z1100 1100 1100 1100 1100 Spindle nose - ASA 6’’A2 - ASA 6’’A2 - ASA 6’’A2 - ASA 6’’A2

SUBSPINDLE
Y-axis travel (mm) +70 +70 +70 +70 +70 +70 +70 +70 Spindle inside diameter (mm) - 61 - 61 - 61 - 61
- - - - - - - - - - - - - - - -
-50 -50 -50 -50 -50 -50 -50 -50 Bar diameter (mm) - 52 - 52 - 52 - 52
B-axis travel (mm) Z400 400 - 400 - 400 - 400 - Chuck diameter (mm) - 175 - 175 - 175 - 175
- - - -
Z640 640 640 640 640 640 640 640 640 Chuck bore (mm) 56 56 56 56
- - - -
Z1100 1100 1100 1100 1100 1100 1100 1100 1100 Power (kW) (max./ S6 40%) 14/8 14/8 14/8 14/8
- - - -
Fast feedrate X (m/min) 30 30 30 30 Turning torque (Nm) (max./S6 40%) 292/153 292/153 292/153 292/153
Fast feedrate Z (m/min) 30 30 30 30 Coolant tank (litres) Z400 Lateral 220 220 220 220
Fast feedrate Y (m/min) - - 15 - - 15 - - 15 - - 15 - - 15 - - 15 - - 15 - - 15 Z400 Rear 200 200 200 200
Fast feedrate B (m/min) 11 30 11 30 11 30 11 30 Z640 Lateral 230 230 230 230
Axis acceleration 1g=9,8 m/s2 1g=9,8 m/s2 1g=9,8 m/s2 1g=9,8 m/s2 Z640 Rear 200 200 200 200
Maximum speed (rpm) 4500 4000 4000 3500 Z1100 260 260 260 260
Bearing outside diameter (mm) 150 170 170 200 Hydraulic oil tank (litres) 10 10 10 10
Bearing inside diameter 100 110 110 130 Lubrication oil tank (litres) 4 4 4 4
Spindle nose ASA 6’’A2 ASA 6’’A2 ASA 6’’A2 ASA 8’’A2 Installed power (KVA) 30 30 30 45 45 45 30 30 30 45 45 45 45 45 45 45 45 65 45 45 45 45 45 65
SPINDLE

Spindle inside diameter 61 73 73 91 Functioning voltage 400V 50Hz +5% 400V 50Hz +5% 400V 50Hz +5% 400V 50Hz +5%
- - - -
Maximum bar diameter 52 66 66 82 (230V 50Hz +5%) (230V 50Hz +5%) (230V 50Hz +5%) (230V 50Hz +5%)
- - - -

MISCELANEOUS
Chuck diameter 175/210 210 250/210 255/315 Environmental temperature 35ºC 35ºC 35ºC 35ºC
Chuck bore 56/52 66 66 82 Total weight (kg) Z400 6600(*) - 6800(*) - 6800(*) - 7000(*) -
Spindle power (kW) (max./S6 40%) 14/8 22/15 35/19 42/27 Z640 7000(*) 7400(*) 7100(*) 7500(*) 7100(*) 7500(*) 7300(*) 7800(*)
Turning torque (Nm) 292 (max) 366 (max) 900 (max) 1020 (max) Z1100 7800(*) 8200(*) 7900(*) 8300(*) 7900(*) 8300(*) 8000(*) 8700(*)
153 (S6 40%) 286 (S6 40%) 363 (S6 40%) 720 (S6 40%) Dimensions (mm) TA Z400 2302x1760x1880 2302x1760x1880 2302x1760x1880 2302x1760x1880
Morse cone Ø90x120 live centre CM5 - CM5 - CM5 - CM5 - TA Y Z400 2302x1760x2120 2302x1760x2120 2302x1760x2120 2302x1760x2120
Ø90x120 rotary quill CM3 - CM3 - CM3 - CM3 - TA Z640 2542x1760x1880 2542x1760x1880 2542x1760x1880 2542x1760x1880
TAILSTOCK

Tailstock travel (mm) Z400 400 - 400 - 400 - 400 - TA Y Z640 2542x1760x2120 2542x1760x2120 2542x1760x2120 2542x1760x2120
Z640 640 - 640 - 640 - 640 - TA Z1100 3435x1860x1936 3435x1860x1936 3435x1860x1936 3435x1860x1936
Z1100 1100 - 1100 - 1100 - 1100 - TA Y Z1100 3435x1860x2230 3435x1860x2230 3435x1860x2230 3435x1860x2230
Max. force (kgf) 930 - 980 - 980 - 1350 - Inner volume (m3) TA Z400 1 1 1 1
TA Y Z400 1,15 1,15 1,15 1,15
TA Z640 1,3 1,3 1,3 1,3
TA Y Z640 1,5 1,5 1,5 1,5
TA Z1100 1,8 1,8 1,8 1,8
TA Y Z1100 2,1 2,1 2,1 2,1

(*) Approximate weights. Due to constant development of our products all specifications given here in are subject to change without notice.

31
CMZ Danmark
Lanciavej 12C,
7100 Vejle (Danmark)
Tel: +45 7878 2610

CMZ Deutschland GmbH


Holderäckerstr. 31
70499 Stuttgart (Germany)
Tel. +49 (0) 711 469204 60
info-de@[Link]
[Link]

CMZ France SAS


TA Z400 / TA Z640 / TA Z1100 MODELS
Parc Technologique Nord
65, Rue Condorcet
38090 Vaulx Milieu (France)
Tel. +33 (0) 4 74 99 03 22
contact@[Link]
[Link]

CMZ Italia S.r.l.


Via Arturo Toscanini 6
20020 Magnago (Mi) Italy
Tel. +39 (0) 331 30 87 00
info-it@[Link]
[Link]

CMZ Machinery Group S.A.


Azkorra s/n.
48250 Zaldibar (Vizcaya-Spain)
Tel. +34 94 682 65 80
info@[Link]
[Link]

CMZ UK Ltd.
6 Davy Court
Central Park
Rugby
CV23 0UZ (United Kingdom)
Tel. +44 (0) 1788 56 21 11
info-uk@[Link]
[Link]

Distributor
CMZ Machine Tool Manufacturer, S.L.
Azkorra, s/n.
TA Series Catalogue_EN_v7

48250 Zaldibar (Spain)


Tel. +34 946 826 580
info@[Link]
[Link]

Turning the world

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