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Mfnotes 2

manufacturing process notes

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Mfnotes 2

manufacturing process notes

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gitikanarwal1609
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© All Rights Reserved
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www. Brain Kart .com Anne Universkiy for Affilated Engineering College - 2021 Regulation sscneulles) Sugflusssluy) Click on Subject/Paper under Semester to enter. Professional English - ‘1st Semester 2nd Semester le 5 3 E 3 £ 5 Anna University Therithal nfo a7* Soke 189renews Downs Ue et eT Materials Science BrainKart: Learning, Study App Notes , Ase 20K Yeoreviews Downloads Engineering Mechanics (Click on Subjects to ace Strength of Materials Engineering Materials and Engineering Fluid Mechanics and Machinery Thermodynamics Metallurgy Manufacturing Manufacturing Technology II | Kinematics of Machinery Technology I Electrical Drives and Metrology and Measurements Computer Aided Design Controls Heat and Mass Transfer| Design of Machine Elements Thermal Engineering Automobile Engineering Design of Transmission Systems Dynamics of Machines Power Plant Engineering Mechatronics Computer Integrated Finite Element Analysis Unconventional Machining Gas Dynamics and Jet Manufacturing Systems Propulsion Processes Robotics Engineering Economics Engineering Graphics Advanced Internal | Basic Electrical and Electronics | Transforms and Partial and Instrumentation Engineering | Differential Equations Combustion Engines Engineering Physics Engineering Chemistry Technical English Environmental Science and Professional Ethics in Problem Solving and Engineering Engineering Python Programming Principles of Management| Total Quality Management OGOHOeo E3303 MANUFACTURING PROCESSES Introduction ‘The manufacturing of various products is done at different scales ranging from humble domestic production of say candlesticks to the manufacturing of huge machines including ships, aero planes and so forth. The word manufacturing technology is mainly used for the latter range of the spectrum of manufacturing, and refers to the commercial industrial production of goods for sale and consumption with the help of gadgets and advanced machine tools. Industrial production lines involve changing the shape, form and/or composition of the initial products known as raw materials into products fit for final use known as finished products. Manufacturing Technology ‘The subject of manufacturing technology is very vast and includes various types of ‘machines tools required to manufacture finished products which range from simple hand-held tools, lathe machines, grinders, milling machines to! highly versatile and complicated computerized numerical control or CNC machines and so forth. Of course it also involves several different techniques of manufacturing which can be a Subject matter of different details discussion and some of these include casting, forging, alloying, welding, soldering, brazing etc. each of these techniques have their own advantages find limitations and are a specialized field of knowledge in their own right. [Link] Uni METAL CASTING: PROCESSES Sant Casting we Casting is ome OF tha Rrocecens Used for mabing of Compliecded shapes by larpey Gospone sts Quawhhes 7 Ty & tae proces of Ficclvcing metal pots by Pouring molten metal indo mevsd Coty * gte oliclrked metat piece came Of Casting, Senet Mould. — Mould & dee cavity dees requived slape a moulding Sarel ev in NP teniat Te mnoubelig berating clone fo make a Process Gonsisis ot at rect! Tyhes 02 pollen pels Oe Rulers are CSartihrenl vecowling do Me Ope ay forms ch te Fallen, Todtmving — Trelors mre Gnticler ee? 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Arl put die He mule, # COYe Canol must have the bropees oF Sheugie PermesbiLity , Smooth suvince Od Suthiend Yebrac horiness [Link] Cove Making MeBets' = Covey ane Mamntly made (9 eo, machines. res ane made by anol Ww Gve pares fog by Using Sweebs- FRese wiettenls me vsesl to Cove Matty meharts, x shape anol Stee OF ove Types OF Ha Jpincley User! , Type or Gre —_—————— Too Covey Can be clopiwedfesp follows - (ay Accordlig. be ie Stake oF Ore G) Green Sanat Cove, UD Dry gavel tore he) According, WO He pesthion oF da. Gre ty Ha mente! WD Hevrzeatal Gre . . di) Vee eve Ui) Ballomedl cove. WY Hangig Gre we Drop Cove - Moutoliy, relfoclt:- ik Berch youll, gue ~ x Floor maoutdirg , , PN} meutelsing . Sweep raatelin,. 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I+ & LQineol with Yebactory prichs insole Two bottom cleors close te bottoms 24 He Cubata. The shy Herktry over te mallen metal & removed Feyoush Fis Slog bode. The opening Called tuyeres ane provitte one meter, above fa bottom fool & suphleest vous Hage feyewes fv mating Grplete Grbshon of — tuch Abplialvo ——— Chola & Useel tm \metr cay = Advantages, Tovhal Ost # &, tively Lece dee, tomace- eee Tt & Storple & legs, > fybe op Tt vemives tees too Men, CPeraMOn anol maintenance Ore Saple Di can be. Operates! Contin: fee nn 2. hf % [Link] PSars furnace vey ish Blass dmace gj named Se because temperate olevetspesd — iagyele dea Bamace bY mess of heated air gHs height 4 abo} ot Forcier A bos 3 quel interior clqmete, 4 OF Sm om [Link] 11 12 Trvesiment Coehig’- ese Tha Coyrrnys Cbiaices! by ders melted aT) imertiorad accuracy. 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We Process Imolues edue' i - a merch piobe pattern Sinilen '> Cope and lye, Hee use O° Polten a ae OM in queen Svat poutel casbiry ros, Applications’ —_—— TH & sel dy makin brake Awe 4 boshivgs. & Cams, Camshat, Cislon quot Piston Vings Car be mache. y OT) & sed hy moriy sre Pulls 5 rotor hovsity, haw bleoles, Air Compressor Cink Cost aul Cylinders , Conveyor ,yolless ete Advartajey', x A high accumcy coaglin wie felevances, ft (rood Suface Kath Can be Obtainect. Complex Ports can be nace by tes medeact , Lenibabions i= eee Gi & cere size of Ha Cashing Conte mate * # ork, Smad serious dest anok Rime pyoblem duviry Sand and resin 13 Mixing wat occur [Link] 14 Precsve ore Castings. * Ta He — previous costing recess, exbouda bhe rowel a usest * Th dhe lve Casting process , Ra motel ted! Ay peakinp a anttiny G her monent i called obve * In ts processes Ha wollen metal & Bor weoh ints He Moulsl Cauty once, high pressure . TEx process & vsect for Casting 4 Row melity tembevahre material. ES AMluminiven, zine allags, byads ete. dRace, eve. goo Fyjus Hot chamber hie casting. ® code! Chamber dive cashirg Certyttugal Castings — K TS type ot enttig primarily vseot Riv making \odbw te oy coulis. # The Yotatng reull § of 4 Mentest On g Hokey. ano! iY moves over da Youd, # Tle Onl oF He morfel & choses by cnol Coreg ho Vicect He ftew oy metal. % Th metal fore Tato He meutel rot a Cony Spur qha mou Y — epateol by electric moby. [Link] Cerarme moutel castings. Cammve model easvigs Tee cevamie Slowey & fy, SA by mizing bme Groinect velvety Powders 6% eween, ls enbedt ming | hos 7 ae rad bending apes, eel Sibrec, Te shores aptljeat eindait ps fein Gate Oeil in A ries tte Met hilary, satan Fee Fr. & vemate vb from HA moutos ti Presheweal bn oven or faites heating bes) wax precess'- RES % Tveshment Cattin, melted iy alke Mamect a4 los4 wax freess ey precision Cos} war (est, Process, # Tes melted << mainky{ vsed fir Prepay brag sro} prome Slates of repivel at ap fobewige spree my te 7a 1G soayop TH FeAetod ot snoprop Fosren ysyecn enHes}7 Ot nhl pears 32 vasea@s ve brah re pro reyqor 22INoT +8 op spp pram THR SOP ep) Tap exe pm FG WE ‘Suepverot Curren ustedes 346 “Burp yan “542924 Sesegy omoq- viran rasoey NY Fa. 49S wuniyouuy 2a Fo 4s sees GO See wWeeouT FRPP FY [Link] S$ i Vidya College of & ngineering)& Jecgno. "BYE Terorogy Course materials (Lecture notes) 34 Meter Forminer Processes eines A Product & prodweed by Shaving ea metal Win He ‘wo machining Process” Cg Carries ovb kos cneckamcal Pioperhes 10 Re mesod pdoghicetly clehrmed mln He syequved shape nd Size + ie & Ved te Ache Opium 5 otrlying Hie feces yequived Svape « The present in tho = meted and alto penyries Yea eretah mechanic working yealced Wa cavirres ued remove He nl Cold working of metets- ean Hor working — as the metah dovering (er) @maring procesces FE rainy Glad woneing processes. Ba chaypiied nes kok OPS ard oleie —obivision is on, te Beers oe | Rng fompevatore Hor worring 0} metalin ot a metal cove He Ge. mechanical “working calling etat S sce crysra tization » Known a WE wore inj’. plane delorahon off metals, ot feerperotue aad shen Youke . Types, od hot working \. for forgi BP ——> hammer forging unit # Hot @olling Dey Aevet 2 ing, ¢ Hos exrwsion © apse Being: * prawsing. [Link] S i Vidya Co. of Eng. dya College of Engineering & Technology Course mate. (lect aterials (lecture notes) 35 Cold worring’- the hese ferfor mec! petow cleforenation of rnetal te Ha Tenure Note ee Be yecrystaltieaton hervemte the Yeorsiotlization ag Cid coorting process - yetve at clach & Kao femperatre & define) 03 minimum Fer pe wer Grplete qecryctatltsahor of & eA) Re PT ecto srecibed Hime - Chassttication ot Glel worring procecs Callel working Processes » Drawing, a. Blane mwing | tousing | Embossing wave metal y aesing Svienieg . Coining Sizing — Swaging — Frvvifng Econ Masernts vied tor Cold Ucriing fcess’ Low and medium Coron Steel | | # Copan onal deght obleds 4 Materials such ag AL, Mg) Titenionn , vnit 3 www. [Link] S$ i Vidya College of Engineering & Technology Course materials (lecture notes) 36 _ Processes = Tors ing mechanicat Working OF Process oF grape & obtained! by Fowging & Be meials, Tn dais Process, Me desivect ok 2 Gompressne Bre. In hot forging te be jae reerystablizaiton betpevedve . heatel above ae metal 3 : ther US Compresseal and Sqveet od shape by USNS hammer G9 — Press be < Clopification ot torgro gi ©) Smith Forging Lod oem cle Berzins b:) Power Sorgins a> hand faing Rawneley powey 2) closecl ole CY Impression Lyging. # Drop Forging # press Rrging. ® upset Roping - 3) Ral Porging Tikes of forging machines’ Power Ham mey + : (1) Mechanieat Ramm ev: > pielve Rammer: ui wm Hammey * di) Aiv and) Stem — Sak pane! y Cever SbYiy Hammer unit 2 . *% Preumoate Hammer * Aig Rammer. steam Wameev [Link] S$ i Vidya College of Engineering & Technology Course materials (lecture notes) 37 Open die forging - “ \ heates) Tr ters prcesseg, He. Forging clone no at Hee ober Rempevedure by hibcing On Had Sorince work Hammenry és of anvih rovgh hammering Ht relat Price a dove YI Bry yepeatec| blewS manually Using a hammer. + 7 woh Thus Ruging & Very Simple and FLenibole Dr 5 Very mec usel fy prodvciag Simple Shapes Such a5 “UO” bolts. Chlosed Dre Forging» In drop forging , impression oles Callecl close Lies are Died, The Upper cle @ Files! on Ha Fam ana He Lowey olve & fied oO" Ye anvil. Qoih tee Lies have impressions - Two Polley ane Fixes! on tee bear w@at > bot® Yollg YOtathe ofposi he le eh cite, pr iy Fecorel Urwmrd onc) Cifairs ee x then tea old Nomtl Yellente, He Yam evil Pou fara down and produce ogy WOFENG Stroke. AbpLications Tt & Ose for making shanner , automobile bouts anol mocking Ponts oe 4 i @ koe Types ot forging Obevations)- wale # Upsetting x toge elehiis - * Drawing, Down. * Pieveing * Poaching , * Sanging # Bering ge tettevins wis 3 ye coming 4 F Rodleving \ * Edging ' [Link] 8 i Vidya College of Engineering & Technology Course materials (lecture notes) 3g Abplecations of forged Gmponents'- GD Aviomebile 4 wer dy Aerospace. WD Agri calteval machinery armel e7uipmeat- G9 Values ancl tidings. ev) Heal dools anol hardewore « Forging De fects'- a Cold shuts wey laps — short cwmcesoceors oF G@xner. by geal . # we fetnge ot 4 exusedl a Dre shift - TH & caused bg misalignmet oF ches, # trGrplete Filling of clites. # Dents - ° we cvaces- Ti 4 Bede bad awalty ot ingot, lmbroper heatiey y Rodting ot _motalst- Defovming Ha relat bile Semi Fraighed (o9 Feigheel Cenclitton by bossirg 0 voLles tee metal rece bys hee ORO Polling ig cove bo be! . 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