Solvent Extraction Principles and Methods
Solvent Extraction Principles and Methods
2.1 INTRODUCTION
In the world of chemicals a substance is rarely found in a pure form. Also whatever
may be the method of preparation, a chemical entity, in the truest sense, is never
obtained free of impurities. With the rapid growth of chemical technology, the
chemists are called upon to devise methods to obtain substances in a pure form. There
is another problem that if we look into the magic box of analytical techniques there is
hardly a technique which is truly specific for the quantification of a constituent. Both
these scenarios necessitate the development of effective methods of separations. The
analytical chemists have never lagged behind in developing new methods of
separations and bring ingenuity in the existing ones.
In Unit 1 of this course, the general criteria for the selection of a separation technique
have been discussed. In a broader sense, the technique to be adopted for affecting the
separations depends upon the nature of the host matrix and the associated impurities.
Needless to say, the amount to be handled is also important. But whatever may be the
situation you always look for a technique which may be convenient, fast and
economical. It should be one, which, if the need be, can be conveniently scaled up
from the bench level to the plant scale. Liquid-liquid extraction, popularly known as
solvent extraction, comes close to satisfying the above criteria. Besides this, it is a
very versatile technique. It is as effective for organic as for inorganic compounds.
Moreover, such a broad spectrum of extraction systems is available that any given set
of impurities can be dealt with. One definite advantage that the extraction methods
offer over the widely used precipitation technique is that much cleaner separation can
be achieved by the former. In the precipitation methods, contamination by
coprecipitation is a big limitation which is minimized with difficulty, whereas analog
of coprecipitation i.e., coextraction (extraction of impurities which should not extract)
is almost unknown in solvent extraction. Moreover, precipitation methods fail at
micro concentrations because there has to be a sufficient amount of the substance to
get precipitated.
30
Solvent extraction is based on the principle that when a solute is brought in contact Solvent Extraction-I
with two immiscible solvents, one of which is invariably water and the other organic,
the solute distributes itself in a fixed ratio in the two solvents. In certain cases, at
some optimum conditions, the solute can be more or less completely transferred from
one phase to another. Thus, the technique finds application in separation, purification
and enrichment. There is another important aspect of solvent extraction in the form of
extractive spectrophotometry. The absorbance of coloured metal complexes,
particularly metal chelates, extracted in the organic phase is measured. In favourable
circumstances, it may be possible to concentrate the metal, separate it from
interferences and develop the absorbing system in a single step. Thus, the extractive
spectrophotometry invariably scores over normal spectrophotometry in terms of
selectivity and sensitivity.
It may be important to point out here that the general principles, terminology, and
methodology used for the separation of inorganic and organics are the same. The
scope of applications of the technique for the two types of materials is by no means
different. But in order to illustrate the principles more vividly and the variety of
situations that are encountered, our focus will be mainly on the extraction of metal
ions. The different aspects of the technique have been dealt with in two units, the
present one and Unit 3.
The next unit on solvent extraction will deal mainly with different types of extraction
equilibria, factors influencing extraction, different approaches for metal ion
separations and the criteria for the choice of organic phase.
Objectives
After studying this unit, you should be able
• explain general principles and terminology used to express partitioning of solute
and efficiency of separations,
• classify extractants used for metal ions, and
• the role of diluents and modifiers in the extraction of metal ions.
P+V=C+2
where P is the number of phases, V is the variance or degrees of freedom and C is the
number of components.
Here, we are dealing with two phases, i.e. two immiscible solvents and one solute
distributed between them. Therefore, variance will be unity. This will amount to the
fact that the concentration of the solute in one phase will fix the concentration of the
solute in another phase. There will be a definite relationship between the solute
31
Classical Methods concentration in each of the two solvent phases. This ultimately forms the basis of the
distribution law.
[S ]2
KD =
[ S ]1
where KD is known as the distribution coefficient or the extraction coefficient. It is
independent of the total concentration of the solute and the phase volumes.
Hence, [S]1 and [S]2 denote the concentrations of the solute in phases 1 and 2,
respectively. If you imagine this total concentrations to be increased until one phase is
saturated and reaches the concentration [sS]1, the second phase must simultaneously
become a saturated solution of concentration [sS]2. The distribution ratio, [sS]2 / [sS]1
then becomes the ratio of the solubilities of the solute in the two phases. This
expression holds reasonably well for materials which are extremely sparingly soluble.
The Nernst distribution law is a useful approximation for the distribution of a species
in the two phases. Careful experiments reveal two serious shortcomings. The first
shortcoming is encountered when the distributing species is involved in chemical
reaction such as dissociation or association and is changed in either phase.
A very typical case in this regard is the distribution of benzoic acid between water and
benzene. In the aqueous phase, benzoic acid is partly ionized while in benzene it is
partly dimerized by hydrogen bonding in the carboxylic group. The pertinent
equilibria dealing with this case will be discussed in the next sub-section.
In the extraction of metal ions, the existence of a single species can be properly
accounted for while considering the distribution of the species in the two phases.
They definitely add complexity to the distribution expression but this does not
represent any essential inadequacy of the distribution law itself.
The second shortcoming arises because Nernst law as stated above is not
thermodynamically rigorous. Strictly in the thermodynamic terms, it is the activity
ratio rather than concentration ratio that should be constant. In other words, the
thermodynamically rigorous partition law would be stated as that the activity of a
chemical species in one phase maintains a constant ratio to the activity in the other
phase. This precisely defined ratio is known as thermodynamic partition coefficient or
distribution coefficient (K´).
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{S }2 γ 2 [ S ] 2 γ 2 Solvent Extraction-I
K´= = = KD
{S }1 γ 1 [ S ]1 γ 1
γ1
or KD = K'
γ2
where {S} represents the activity of the solute S and γ is its activity coefficient.
The Variation in the distribution coefficient KD can be seen due to variation in the
activity coefficients in each of the phases. So long the solute concentration is very low
and the activity coefficients approach unity, the value of KD is constant. The use of
radiotracers for distribution studies can be very helpful to investigate the range of
concentration in which the activity coefficients approach unity.
By using radiotracers, the concentration can be kept very low and the distribution of
the species in the two phases can be very accurately and conveniently quantified.
Using radiochemical technique, it has been observed that the distribution coefficient
of gallium chloride between ethyl ether and 6 M HCl remains constant (within 5%)
over a concentration range 10 −12 – 2 × 10 −3 M GaCl3. At higher concentration ranges,
constant values of distribution coefficient might be expected over ranges in which the
ratio of the activity coefficients remains constant. Parallel variations in the activity
coefficients over extensive concentration ranges in two solvents are not likely to
occur.
It is rarely observed that a single species may be present in the two phases. But as an
analytical chemist, for the purposes of separations, you are concerned with the overall
or stoichiometric distribution of the component of interest in the two phases. In
whatever chemical forms the solute remains in the two phases, it is immaterial. Also,
it is easier to determine the overall distribution of the component in the two phases.
Therefore, to describe the extraction there is a more practical quantity known as
“Distribution Ratio” (D).
Total concentration of S in organic phase
D=
Total concentration of S in aqueous phase
In an ideal condition, if there is no interaction in either of the phases, D would be the
same as KD. If all the interactions of the distributing species are known, they can be
evaluated and an expression showing the effect of various parameters on D can be
obtained. In order to illustrate the point, we discuss two equilibria one from organic
and the other from inorganic chemistry.
33
Classical Methods The three species, HBz, Bz¯, (HBz)2 will have their own KD values
[HBz]o
K DHBZ = … (2.3)
[HBz]a
[Bz − ]o
KD = … (2.4)
Bz − [Bz − ]a
[(HBz) 2 ] o
K D( HNz ) = … (2.5)
2
[(HBz) 2 ] a
Subscripts “o” and “a” represent the organic and aqueous phases. It is known
that the benzoate ion remains almost completely in the aqueous phase and the
benzoic acid dimer in the organic phase. As a chemist, you will usually be
interested in knowing where is benzoic acid, whether a part of this acid is
ionized or dimerized.
Total benzoic in the aqueous phase
D = … (2.6)
Total benzoic in the aqueous phase
[HBz]o + [(HBz) 2 ]o
D= … (2.7)
[HBz]a + [Bz − ]a
It is evident that D will not remain constant over a range of experimental
conditions. Suppose we increase the pH of the aqueous phase, D will be
lowered. This is because benzoic acid will be converted to benzoate ion which
does not extract in the organic phase.
If we analyse the total scenario with regard to the presence of osmium in its
different forms in the two phases, it is not simple. Osmium tetraoxide monomer
will be the only species present in both the phases. H2OsO5 and the charged
species, HOsO5−, OsO52− will remain totally in the aqueous phase while
(OsO4)4, the tetramer, will remain in the organic phase.
34
The value of D or the total osmium concentration in the two phases can be Solvent Extraction-I
calculated if the values of equilibrium constants of the reactions listed above are
known.
In the two equilibria, one of benzoic acid and the other of osmium tetraoxide,
the distribution ratios have been presented in terms of concentration of certain
species. The expressions can be simplified by bringing in certain equilibrium
constants and minimum number of variables. Finally, the effect of variables on
distribution ratio can be experimentally verified. For reference, see answer of
Terminal Question 1.
Let f be the fraction of the total metal in the organic solvent at equilibrium, then (1-f)
is its fraction in the aqueous phase. Let Vo and Va be the volumes of the organic and
aqueous phases, respectively. Then
Total metal in organic phase
D=
Total metal in aqueous phase
[M] o
= … (2.14)
[M] a
DVo
f= … (2.19)
Va + DVo
100 D
Percentage of metal extracted = 100 f = … (2.20)
D + (Va /Vo )
If the volumes of the two phases are equal, then the denominator simplifies to D + 1.
i.e.,
100 D
% E or E = … (2.21)
D +1
The percent extraction is a more useful term for reporting the analytical data. Fig. 2.1
shows the interconversion of D and % E at a unit volume ratio. It can be seen from the
plot that when the extraction efficiency approaches 100%, the distribution ratio
approaches infinity as a limit. For the extractions to be in the range of 99 – 100% the
distribution ratio will vary from 99 to infinity. Such a large difference in the
distribution ratio is 99 and infinity may be misleading when in reality the extraction
would be nearly complete in both the cases.
35
Classical Methods
(C1 )o / (C1 )a
= … (2.23)
(C 2 )o / (C 2 )a
D1
= … (2.24)
D2
C1 is the concentration of component 1 in the organic and aqueous phases further
labeled by subscripts o and a, respectively and C2 is the concentration of component 2
in the two phases. D1 and D2 are the distribution ratios of components 1 and 2,
respectively. For a good separation, β should deviate from unity as largely as
possible. The ingenuity and knowledge of a separation chemist is tested to find
conditions where β should deviate from unity. With the available data and
knowledge of chemistry, in most of the cases, it is not a problem. An elaboration of
this will be taken up later in Unit 3, Sec. 3.4 where a detailed discussion on the
different approaches adopted for metal ion separation are included. Although most of
the separations involving solvent extraction are based on favourable separation
36
factors, it is occasionally necessary to resort to separations where the distribution Solvent Extraction-I
ratios of the components of the mixture may not be much different. In such situations,
it is necessary to employ fractionation methods in which distribution, transfer and
recombination of different fraction is advised to be performed a number of times to
achieve a certain level of separation.
v1
And, w1= w … (2.26)
Dv 2 + v1
37
Classical Methods If we again extract phase 1 with another portion v2 mL of solvent, w2 g will be the
weight of the solute remaining in the phase 1. After this extraction,
v1
w2 = w1
Dv + v
… (2.27)
2 1
2
v1
Therefore, w2 = w … (2.28)
Dv2 + v1
If the same volume of the extracting solvent is used for each successive extraction and
wn g is the weight of the solute remaining in phase 1, after n extractions wn will be
given by the expression
n
v1
wn = w … (2.29)
Dv2 + v1
n
wn v1
The fraction remaining in phase 1after n extractions = f1 = = ....(2.30)
w Dv2 + v1
And, the fraction transferred to phase 2 = f2 =1 – f1
% Extracted = 10 0 f2
For the most effective extraction, v2 should be taken as small as possible and n as
great as possible for the given amount of a solvent. This amounts to the fact that the
best results are obtained by a relatively large number of extractions with small
amounts of solvent. The fact is illustrated in the answer to Terminal Question 2.
SAQ 1
What will be the conditions when distribution coefficient, thermodynamic distribution
coefficient and distribution ratio are the same?
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SAQ 2
The partition coefficient of iodine between chloroform and water is 132. What
percentage of iodine dissolved in 100 mL of water will remain in the aqueous phase if
it is contacted to equilibrium with 50 mL of CHCl3?
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SAQ 3 Solvent Extraction-I
Two metals A and B form chelates with dithizone and extracted with chloroform.
What should be the ratio of their distribution ratios so that 99% of B remains in the
aqueous phase and 99% of A goes to the organic? Assume equal volumes of organic
and aqueous phases.
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In order to discuss in a systematic manner the various extraction systems used for the
extraction of different metal ions, we will have to classify them into certain groups
based on different approaches. Several classification schemes based on different
approaches have been proposed. Such schemes are generally based on the type of
extractants or the chemical reactions involved in the extraction process.
It may be important to point out here that the list of metal ion extractants is very large.
They range from simple to complex molecules and single compound to mixtures. One
or the other aspect of these extractants is more or less thoroughly investigated. From
time to time, various types of extractants with variegated modes of extractions have
been synthesized and investigated. Some of them have desirable attributes and are
able to permeate in the market for commercial applications. It is a known fact that the
use of a majority of extractants is confined up to the bench level and cannot be
extended to plant scale. Our discussion in this section will cover the gamut of metal
ion extractant but the focus will be on the commercial products.
With this background, a logical consequence seems to be that whatever may be the
criteria for classification it may not yield a universal system. However, a simpler
classification incorporating the mechanism of extraction and the extractant used into
different types, is given as under
1. Distribution of simple molecules.
2. Extraction by compound formation.
3. Extraction by salvation.
4. Extraction by ion pair formation.
A special mention is being made of crown ethers as extractants.
39
Classical Methods 2.3.1 Distribution of Simple Molecules
This involves the distribution of simple covalent molecules like GeCl4, HgBr2 and
AsBr3 between aqueous phase and inert organic solvent.
If we look at the extraction equilibria involving carboxylic and phosphorus acids, they
are not easily described by the distribution law equations. The acids are stronger than
those forming chelates. Weak complexes are formed and a high ligand to metal ratio
is required for their formation. They are more water soluble. Extraction of metals by
organophosphorus, carboxylic and sulphonic acids is affected more by solvent phase
properties than it is for chelating agents. Both organophosphorus and carboxylic acids
often form dimers or polymers in the organic phase.
After having discussed the salient differences in the extractants within this category, it
is essential to look into the characteristic features of their interaction and the
important ones available for metal ion extraction.
i) Chelating Agents
The chelating agent acts as a weak acid and contains a donor group so as to
form a bidentate chelate with the metal. The reagent invariably neutralizes the
charge on the metal ion and satisfies the coordination number requirement. If
the coordination sites remain vacant, they may be occupied by the solvating
molecules which sometimes may be ligand itself. Hydrated metal chelates are
poorly extractable in non polar solvents which do not have the tendency to
replace the water of hydration.
The above discussion amounts to the fact that the chelating agents which form
uncharged metal complexes with the metal ion have at least two functional
groups. One of these is either OH or SH not necessarily attached to the carbon
atom. The other is a basic functional group capable of coordination by its donor
properties. The stable ring formed is usually five or six membered. The stability
of the chelate will depend on a number of factors namely basic nature of the
40
coordinating site, the acidity of the OH/ SH group, coordination number and Solvent Extraction-I
coordination ability of the metal. Both the acidity of the OH/ SH group and the
basic strength of the donor atom is affected by the structural factors. Also, the
relative position of the active sites in the molecule will affect the extractive
effectiveness of the molecule by determining the size of the ring.
The reagents included under this category are weak or very weak acids,
therefore the formation of extractable complexes will much depend upon the pH
of the aqueous phase. Adjustment of pH of the aqueous is a useful way for the
extractive separation of metal ions if the equilibrium constants of the metal ions
in question are sufficiently different. It is possible to achieve selectivity by
factors other than pH control. One of the most popular approaches is by use of
masking agents which form water soluble complexes of higher stability than
those formed by the chelating agents.
This will mean that the extraction is proportional to the m-th power of dimer
concentration and inversely proportional to the m-th power of the proton
concentration, where m is the charge on the metal ion.
The type of alkyl or aryl group of the organophosphates will influence the
acidic nature of the reagent. Increase in the chain length or branching of the
substituent will decrease the acid strength. Although the main mode of action of
these extractants is that of cation or hydrogen exchange, there are numerous
41
Classical Methods cases where the coordination of the phosphoryl oxygen occurs. This results in
the formation of chelation products mainly polymers. Under these
circumstances, the substituents on the phosphorus atom play an important part
which frequently, is contrary to their role in hydrogen exchange mechanism.
The nature of organic diluent vis-a-vis the polarity and dielectric constant, is
reported to the affect the extraction. The effect is certainly complex, depending
to an unknown extent, on the dielectric constant, dipole moment and
polarizability of the diluent and the complex and the hydrogen bond donor and
acceptor abilities. It has been shown that the extent of polymerization of the
extractants is related to its interaction with the diluent. And, this in turn affects
the extraction of the metallic species. The effect of the diluent may be drastic
enough to affect the composition of the organic phase complex. In diluents
where the extractant is predominantly monomeric, the composition of the
complex is invariably MXm rather than M(X HX)m.
The development of this class of extractants, at the initial stage, was closely
associated with the objective of finding organic phosphorus compounds for
practical solvent extraction applications in the field of processing of nuclear
fuel. At an early stage of the use of tributyl phosphate (TBP) for nuclear fuel
processing, it was recognized that the acid hydrolysis products of this reagent−
the mono and dibutyl phosphoric acids, were themselves very effective
extractants. This observation prompted a systematic survey of alkyl phosphorus
compounds for metal extraction chemistry. The list of this class of extractants is
very big and it may not be possible to mention all of them. Of all the mono
esters, mono-2-ethylhexyl phosphoric acid is the most commonly used
extractant and among the dialkylphosphates, di-2-ethylhexyl phosphoric acid
(DEHPA) has by far received the maximum attention. Besides these two, a
number of them like octylphenyl phosphoric acid (OPPA), diisodecyl
phosphoric acid (DP-1OR), 2-ethylhexyl phosphonic acid (PC-88A), 2-
ethylbenzyl phosphonic acid, dibutyl buylphosphonate (PC-44) and bis (2,4,4-
trimethylpentyl) phosphinic acid (Cyanex 272) are well known. In the nineteen
eighties, American Cynamid, marketed the mono and disulphur analogues of
Cyanex 272, i.e., bis (2,4,4-trimethylpentyl) monothiophosphinic acid (Cyanex
302) and bis (2,4,4-trimethylpentyl) dithiophosphonic acid (Cyanex 301). The
introduction of sulphur in these acids lowers the pKa of the acids and it may be
possible to work with them and extract at a lower pH.
42
frequently less soluble in aqueous solutions but more in some organic solvents. Solvent Extraction-I
The extractability of these acids generally parallels their basicity.
H2
H3C C H3C C COOH
CH3
CH3 H
CH
COOH
H3C
H3C CH3
(56%) (27%)
Versatic 9
Versatic 9
R2
R1 COOH
CH3
(R1,R2, = C4 - C5)
Versatic 9-11
Other Versatic acids having a similar structure are Versatic 10, 13 and SRS-100.
Naphthenic acid is the name given to a group of cyclic aliphatic monocarboxylic acids
having the following general structure:
(CH2)n (COOH)
R
Naphthenic acids
This fraction of crude petroleum has a molecular weight in the range of about
170 – 330.
43
Classical Methods Aliphatic and aromatic sulphonic acids are represented by the formula RSO2OH (R =
straight/ branched chain or aromatic saturated radical). A variety of these extractants
are available and more useful of these reagents are dodecylbenzene and
dinonylnaphthelene sulphonic acids. Aliphatic sulphuric acids with the general
formula ROSO3H (R= alkyl chain usually at least 15 carbon atoms), have been shown
to be potentially useful extractants.
Carboxylic, naphthenic and sulphonic acids are associated in organic solvents. This is
based on considerations of medium effect on the extent and strength of inter
molecular hydrogen bonding in such compounds. The effects of aqueous phase
parameters on the extraction of metals are similar in all the different type of acids.
The major difference between the sulphonic (and sulphuric) and carboxylic acid
extractants is the capacity of the former to extract cations from solutions below pH 1.
As a rule, the distribution ratio decreases with increasing acidity.
The composition of the aqueous phase to a considerable extent affects the extraction
of metal by carboxylic and sulphonic acids. As far as pH is concerned, there is no
qualitative difference. Metals are preferentially extracted from aqueous solutions
containing alkali. Sometimes, there is no extraction in its absence. An alternative way
to increase the distribution is to use sodium salt of fatty acid instead of free acids.
Carboxylic acids react with a number of metal ions and the extraction can be made
selective by adjusting the pH. Moreover, in the metal carboxylate extraction, the
effect of electronegativity is so prominent that a cation exchange takes place.
M1Xm(o) + M 2m(+a ) M2Xm(o) + M 1m( a+)
The use of carboxylic acid as metal extractants for commercial purposes is limited
because of extractants loss, emulsion formation tendency and slow kinetics of the
extraction.
The large variety of solvating molecules can be grouped into two distinct categories as
follows:
44
i) Reagents containing oxygen bonded to carbon such as ethers, esters, alcohols Solvent Extraction-I
and ketones.
ii) Reagents containing oxygen or sulphur bonded to phosphorus e.g.
alkylphosphates or alkylthiophosphates.
Despite the similarity between the two categories, several features emphasize the
differences. It is the strong polar character of compounds of category (ii) which is
responsible for the differences.
A major difference between these extractants types is the role of water. Strongly
polar organophosphorus compounds compete favourably with water and can replace
water molecules in the inner coordination sphere of the metal ion. With ethers and
ketones, water is a necessary part of the complex. Take the example of extraction of
uranyl nitrate, it is transferred to dibutyl carbitol with four molecules of water while it
goes all alone in TBP. Moreover, when phosphorus compounds are used as
extractants, it is easier to evaluate the degree of solvation while in the case of class (i)
extractants, it is difficult. In the latter case really, a number of mixed hydrates –
solvates coexist in equilibrium. In this regard a typical case, worth mentioning is the
variation in the water molecules in the extracted species when iron (iii) chloride is
extracted in ether.
With the above background, we should now look into important specific
characteristics of the two categories of solvating extractant.
It has been shown that inorganic salts, soluble in water immiscible oxygen
bearing organic solvents, are usually weak electrolytes or they involve a
complex ion. The main characteristic of extraction from aqueous halide
solutions by oxygen containing solvents is the extraction of protonated metal
complex anions, preferentially singly charged ones, (H+.FeCl4−). An equally
important feature of the system is the high extractability of essentially covalent
metal halides. The striking difference between the two is that the halo
complexes are extractable into oxygenated solvents only while the halides can
be transferred into nonpolar hydrocarbons also. With some restrictions due to
aqueous complex chemistry of metals in halide solutions, higher extractions are
observed for monovalent complex anions of bivalent and trivalent transition
metals. Inspite of pronounced complexing tendencies of bivalent metals, the
high charge on the complex MX 24− prevents their extraction into relatively high
dielectric constant solvents such as butanol and octanol.
ii) Water will bind to the ions of salting out agent and thus, become
unavailable as free solvent to compete with the organic phase for
partitioning.
iii) The addition of salt will lower the dielectric constant of the aqueous
phase which will favour the formation of ion association complex. It is
the neutral ion association complex which is getting extracted.
If one looks at the organic phase characteristics, it has been observed that the
extraction power changes with the class and solvent molecule. In other words,
the solvent efficiency remains a specific characteristic of any particular system.
For example, generally ethers are better extractants than ketones for hexavalent
actinide nitrates while trend is opposite for tetravalent metal halides from
aqueous solutions. Within a homologous series, there is a lowering of metal
extraction on increasing the hydrocarbon character of the organic solvent. This
means that the lengthening of alkyl chain in alcohols, ketones and ethers by
introducing methylene group, will cause a decrease in the extractive power. The
dipole moments of ethers and ketones are affected by the symmetry of the
molecules. As a rule, asymmetric ethers and ketones have a greater efficiency
than the symmetric ones. The greater dipole of asymmetric extractants leads to
an increased electron density at the donor oxygen and thus, increased tendency
to coordinate. The distribution ratio of metal decreases with increasing
branching of the alkyl group, the effect is particularly marked when the
branching is near the active oxygen.
46
(TOPO) Solvent Extraction-I
The first three members of this group are esters of phosphoric, phosphonic and
phosphinic acids and the last member is a derivative of phosphine. The extraction
mechanism for all of them is mainly the same. It is the oxygen of the phosphoryl
group which is responsible for the coordination bond formed with the metal. In the
case of esters, there is a possibility of formation of more than one coordination bond
through other oxygen atoms. The inter or intramolecular bifunctional complex, thus,
formed exhibits different extraction and stripping rates. The solubility of these
extractants in water is very much in the predictable order: phosphates < phosphonates
< posphinates < phosphine oxide. This sequence is in line with the increasing polarity
of the phosphoryl group in the molecule. The solubility decreases with the increasing
chain length.
The high extraction power of neutral organophosphorus esters has been demonstrated
for a large number of metal salts. The nitrates and chlorides have received the most
attention. The extraction from sulphates and phosphate solution is generally poor. The
extraction of metals from halide solutions other than chlorides follows closely that of
the latter. The extraction by these reagents involves the solvation of the electrically
neutral metal salts formed by their depressed ionization in the aqueous solution. The
reagent functions satisfactorily in the presence of high concentration of salting out
electrolytes in the aqueous phase. Thus, the extent of extraction will depend on the
degree of formation of the extractable species and the solvation number of the metal.
There is a strong competition between the extractants molecules and water to occupy
the coordination sites of the metal ion. This will depend upon the type and the
structure of the neutral organophosphorus extractants. Nearly all metal extractions are
increased as the number of direct C − P linkages in the series increase, i.e., in
phosphate < phosphonate < phosphinate < phosphine oxide. The salting out effect
observed in the case of these extractants is more or less on similar lines as with
solvating molecule with carbon oxygen bond. A number of salting out agents have
been investigated for their capacity to draw the metal to the organic phase. The
extraction increases as the radius of the cation of the salting out agent decreases in the
alkali and alkaline earth series. The extraction increases with the increasing charge on
the cation. The effect of the diluent on the variation of the distribution ratio of the
metal ion can be summarized as under:
i) At low metal loadings, the distribution ratio is generally higher in aromatic and
aliphatic hydrocarbons than in ethers and ketones.
ii) Especially low values are obtained in polar alcohols and chloroform.
iii) It still depends frequently on the aqueous phase conditions whether the
unsubstituted aromatic or aliphatic hydrocarbons will show higher distribution
ratio.
The most extensively used reagents of this class are tributyl phosphate,
tributylphophine oxide, trioctyl phosphine oxide (TOPO). In the Nineteen eighties,
the American Cynamid introduced a new extractant Cyanex 923 in the market. It is a
mixture of four trialkylphosphine oxides and has shown a great potential for metal ion
separations.
47
Classical Methods while with sulphur donor are soft bases. It is, therefore, expected that hard bases will
associate with hard acids and soft bases with soft acids. For metal ions like Fe3+, La3+,
Th4+ etc. (hard acids), extractants with oxygen donors are a better choice than a
nitrogen or sulphur donor. Metals such as Cu2+, Ag+, Cd2+, Pd2+, etc. are soft acids,
hence, prefer sulphur donor extractants. Cyanex 471 X has been successfully
developed as an extractant for Ag+, Pd2+ and Hg2+.
Another class of extractants which could be of considerable interest is the amide type
extractant (A 101). It is a weakly basic extractant with carbonyl being the functional
group. The reagent has been used for the separation of Nb and Ta and Mo and Re.
Subsequent to development of A 101 in China another reagent N 503, which is
N, N – dimethylheptyl acetamide has been used for the separation of Nb and Ta.
R3NH+A (−o ) + B −
↔ R3NH+B (−o ) + A (−a ) (anion exchange).
( a )
The amine salt can undergo anion exchange with anion (B−) in the aqueous phase, B-
can be simple or complex anion like Cl−, CrO 24− or an anionic metal complex like
FeCl −4 , HgCl 24− and ZnCl 24− . The order of preference in the organic amine solution
is similar to that anion-exchange resins, Cl− > NO 3− > HSO −4 >F−.
The amine salt on treatment with sodium or ammonium hydroxide can be reverted to
amine. The popularity of these extractants probably stems from the fact that the
extraction is mainly through ion exchange and thus, they combine some of the
advantages of both solvent extraction and ion exchange. They are popularly known as
liquid anion exchangers.
Generally speaking, liquid ion exchange involves the selective transfer of a solute, an
anion or anionic metal complex, from aqueous to organic phase reversibly. The extent
of extraction of the metal directly depends on the ease of formation of anionic metal
complexes in the aqueous phase. That is to say, aqueous phase parameters like
concentration of ligand, hydrogen and metal ion, charge on the complex metal ion
involved, the presence of other complexing or competing ion and temperature will not
only affect the formation of the extractable species but also, in turn, have a significant
effect on the extent of extraction. Furthermore, such ion association systems are also
sensitive to organic phase parameters like the nature, structure and chain length of the
amine, its concentration and the type of the organic solvent used as diluent. Each of
these factors can change the course of the overall extraction process of a metallic
species unpredictably. It is apparently a general phenomenon that the extraction
power of alkylamines increases from primary to secondary to tertiary to quaternary
amines. An exception to this rule is the extraction by bulky amines where steric
factors generally affect the basicity of amines, which in turn affects the stability and
48
polarity of their salts. Due to steric factors, change in the sequence of extractability of Solvent Extraction-I
amine salts is also observed in the case of anionic carboxylato complexes.
Several efforts have been made to correlate the nature of diluent with extraction
power of an amine. As a matter of fact, the lack of correlation between the
distribution ratio of a metal and physical characteristics of a solvent such as dipole
moment and dielectric constant have led to the conclusion that the amine-diluent
combination rather than amine alone should be considered as the effective extractant.
There are some limitations in using these reagents as extractants. The most usually
encountered is the formation of emulsion. This problem can be effectively tackled by
choosing a low surface active extractant and a proper diluent. Control of conditions
like temperature, pretreating acid, amount of free acid in aqueous phase and the
volume of the two competing phases help to minimize this problem. In some cases,
spectacular reduction in emulsion formation has been observed by the addition of
2-3 % higher alcohols.
The existing literature on the extraction behavior of high molecular weight amines
reveals that mostly the extraction of metals from mineral acids such as hydrochloric,
nitric and sulphuric acid has been investigated. In particular, the extraction of anionic
chloro complexes has received maximum attention. Some interest has also been
generated in extending the use of HMWA for the extraction of various metal ions
from aqueous carboxylic acids. Some work has been reported on the malonate,
tartrate, citrate and oxalate complexes.
High molecular weight amines are basically aliphatic primary, secondary, tertiary
amines and quaternary ammonium salts with molecular weight in the range 250 to
600. Many of the extractants of this category which are commercially available, are
primary amines – Primene JMT, Primene JMT, Primene 81R; secondary amines
Amberlite LA- 1, Amberlite LA- 2, Adogen- 283; tertiary amines – Alamine 336,
Adogen 364, Adogen 382, and quaternary amines – Aliquat 336, Adogen 464.
Some quaternary phosphonium and arsonium compounds have found extensive use in
the extraction of simple acid radicals, oxyanions of metals, anionic inorganic
coordination complexes involving organic ligands. These extractants behave as strong
electrolytes and are usually water soluble. The metal complexes with a well-known
stoichiometry are formed when reagent is added to a neutral or weakly acidic solution
and they are transformed into a slightly polar organic solvent such as chloroform or
methyl isobutyl ketone. Apart from the effect of anion on the extractability of the ion
pair, the size of the organic cation bears markedly on the extractive property. Another
property which prominently affects the extraction is the nature of the diluent. A very
typical example is the extraction of MnO −4 or ReO −4 in chloroform formed by
tetraphenylarsonium chloride. The extracting Mn(VII) species is proposed to be
(C6H5)4As+.MnO −4 . Some dimerization of the monomer in the organic phase also
takes place.
The first few compounds of this series were crown ethers which consist of cyclic
49
Classical Methods (-CH2-O-CH2-) groups to form a cyclic compound having 12-24 ring oxygen atoms.
Following the synthesis of crown ethers, several new compounds have been prepared
and investigated. These compounds differ in properties owing to the differences in
ring atoms and the number of donor atoms. The variation in the ring size leads to the
changes in the size and hence, the size of the ion which can be accommodated. By
introduction of the linking group, the donor strength of the oxygen can be changed.
Also, by introducing S or N atoms instead of oxygen, crown compound of different
specificity are synthesized. The introduction of oligoether chains in the classical
crown ethers leads to the formation of a new bicyclic type of ligands. These ligands
are known as cryptands and find considerable application in analytical chemistry. It
may be worth mentioning that the discovery of macrocyclic polyether was a chance
but the synthesis of macrobicyclic polyethers is carried out in a planned way.
The crown ethers contain a central varying size hydrophilic cavity which is ringed
with electronegative binding polyether oxygen atoms. These oxygen items are
surrounded by a collar of –CH2 groups imparting it a hydrophobicity. They complex
with the cation converting it into a lipophilic species which extracts in the organic
solvent. The complexes are composed of two ionic species held together by
electrostatic attraction.
SAQ 4
A certain metal complex, MXn.2H2O, formed with the chelating agent HX is poorly
extracted in a nonpolar solvent but its extraction is favoured in a polar solvent.
Explain why?
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
SAQ 5
What are the two basic approaches adopted to achieve selectivity in the metal ion
extraction by chelating agents?
..........................................................................................................................................
..........................................................................................................................................
50
SAQ 6 Solvent Extraction-I
Why do we generally prefer an alkylphosphorus acid for the extraction of a metal ion
over a carboxylic acid?
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
SAQ 7
The extraction of uranyl nitrate in a solvating extractant is enhanced by the addition
of equal amounts of LiNO3, NaNO3 and CsNO3 to the aqueous phase. Arrange these
alkali metal nitrates in their capability to enhance the extraction. Give reasons also.
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
SAQ 8
Generally, what is the order of extraction power of high molecular weight amines?
Give a possible reason if a deviation in the sequence is observed.
..........................................................................................................................................
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..........................................................................................................................................
SAQ 9
What is the common reason for the selectivity in the extraction by crown ethers?
..........................................................................................................................................
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2.4.1 Diluents
The reasons for using a diluent are new clear to you and they can be enumerated as
under:
51
Classical Methods i) They are mainly used to decrease the viscosity of the extractant. Generally, the
extractants used for commercial solvent extraction processes are viscous liquids
and they cannot be used as such.
ii) Depending upon the metal to be loaded, an appropriate concentration of the
extractant is to be used. Thus, the diluent provides the solvent for preparing the
solution of the extractant of the desired concentration.
iii) Another role of the diluent is to decrease the emulsion formation tendencies. A
number of extractants are surface active agents and at high concentration, tend
to emulsify specially at high agitations.
iv) The diluent improves the dispersion and coalescene properties of the solvent.
These are two very important aspects of a solvent extraction process.
After having seen the various roles of diluents, it may be easy to define their essential
characteristics which are listed below:
i) It should be mutually soluble with an extractant or modifier.
ii) It should have high solvency for the extracted metal species; thus, providing a
high metal loading capacity to the solvent and minimizing the problem of third
phase formation.
iii) It should have low volatility and a high flash point. This minimizes the losses
due to volatility and fire hazards.
iv) It should be in its own right insoluble in the aqueous phase.
v) It should have low surface tension.
vi) It should be cheap and readily available in large quantities.
The choice of diluents ranges from simple molecules to complex mixtures.
They are both aliphatic and aromatic. The simple molecules that are routinely used at
the laboratory scale are n-hexane, cyclohexane, benzene, toluene, xylene, chloroform,
carbon tetrachloride and chlorobenzene. The use of some of these is restricted due to
environmental or toxicological considerations. The cost can also be a deterrent.
One of the important cheap diluents for industrial use is kerosene particularly its
1600- 2000 C fraction. For commercial applications, particularly in hydrometallurgy, a
range of diluents has been developed by major oil companies. In general, these
diluents contain a mixture of paraffinic, aromatic and naphthenic hydrocarbons. The
Excaid range from Exxon (Escaid 100, Escaid 110, Escaid 350), MSB 210, Shell 140,
Shell R from Shell and Chevron Ion Exchange solvents speak of the variety of
commercial diluents available.
In the earlier section, we have noticed that the diluents affect the extractability of an
extractant to a great extent. It has become apparent that diluents are not as inert, as
they might appear to be. Various workers have tried to correlate different properties of
the diluents with the extraction efficiency of a system. The mechanism of the role of
the diluent seems to be complex. One property of the diluent which has received
special attention is its polar nature. In the extraction of rare earth nitrates with Aliquat
336, a decrease in the extraction of the metals with the polar nature of the diluent was
observed. Similar effect was noticed on the extraction of anionic chloro species in
tertiary amines. From different observations, one may conclude that the diluent affects
the solvation of the extractant and hence, its extractive properties. Interaction between
the diluent and the extractant lowers the free concentration. The effect of dielectric
constant of the diluent in some other systems was observed and no straight correlation
could be observed. It is difficult to ascribe the change in extraction solely to the
dielectric constant. Other effects such as impurities, degree of aromacity, solubility of
diluent in water, etc. may also be involved.
52
One thing clearly emerges out of the above discussion that the choice of a diluent for Solvent Extraction-I
a particular process cannot be predicted, a priori. A diluent is usually picked up on the
basis of the experimental data. Diluents are usually produced on industrial scale
resulting in some variations in their composition. These variations and the presence of
impurities may alter the behaviour of diluents.
2.4.2 Modifiers
One of the very serious problems in solvent extraction is the formation of a third
phase i.e., two organic phases. Most of the available evidence on third phase
formation suggests that it is essentially a solubility problem. Invariably, it is the
organic phase that splits into two phases to yield a metal complex-rich phase at the
aqueous interface and a diluent rich phase above. In most of the cases, the problem is
overcome by the addition of a third component known as a modifier. This helps to
restore the organic phases to one. Such modifiers are invariably solvating agents like
isodecanol, 2– ethylhexanol, p-nonyl phenol and TBP.
The third phases are of a density intermediate between that of the solvent phase and
the aqueous phase and result from the effects of the diluent on the heterogenous
equilibrium associated with the system. Based on several observations, some
conclusion can be drawn on the third phase formation.
i) The formation of third phase is temperature dependent. Usually increase in
temperature will result in the disappearance of third phase.
ii) The appearance of the third phase is more common with aliphatic diluents.
iii) In the case of high molecular weight amine extractants, the tendency for third
phase formation with different anions follows the order NO 3− < Cl − < SO 24− . A
similar sequence is observed with DEHPA.
Addition of a modifier helps to overcome third phase and emulsion formation
tendencies in a solvent system. As is with diluents and extractants, the modifier
should be very soluble in the organic phase, insoluble in the aqueous phase, be readily
available and cheap. Usually, the amount of a modifier used is 2-5 volume percent. In
some cases, where the extractant concentration is high, the requirement may be as
high as 20% or more.
SAQ 10
What are the common requirements for both the diluent and the modifier?
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2.5 SUMMARY
Solvent extraction is a popular separation technique because of its convenience, speed
and a favourable economics. This versatile technique can be safely extended from
53
Classical Methods micro levels to macro concentrations. Some of the important theoretical and practical
aspects of the technique have been presented in Units 2 and 3. In Unit 2, the law
governing the partitioning of chemical species, its limitations and the different terms
used to explain distribution have been discussed. The focus of discussion was on the
extraction of metal ions. A classification of different types of extractants used for
metal ions has also been described. The characteristics, advantages and the problems
faced in the use of different categories of extractants have been highlighted.
The role of diluents and modifiers in solvent extraction system mainly depends upon
the composition of the aqueous and organic phases. Finally, the characteristics of
diluents and modifiers have been explained.
2. The distribution coefficient of a certain weak acid between benzene and water
is 100. Calculate the distribution ratio for this acid at pH = 7.00 of the aqueous
phase. Ka = 1.00 × 10 −6 for the acid in the aqueous phase and the acid remains
as a monomer in the benzene phase.
5. High molecular weight amines extract the metal ions by a mechanism which is
similar to their uptake by solid anion exchangers. In what respects, extraction in
high molecular weight amines scores over sorption of metal ions by solid anion
exchangers?
2.7 ANSWERS
Self Assessment Questions
1. The distribution coefficient, thermodynamic distribution coefficient and
distribution ratio will be the same when
i) The activity coefficient of the distribution species in the two phases
approaches unity, and
ii)The distribution species does not undergo any interaction, i.e. association
or dissociation in either of the phases
100 D
2. %E=
D + Va / Vo
100 × 132
Percent of Iodine extracted =
132 + 100 / 50
54
1320.0 Solvent Extraction-I
=
134
= 98.51%
Iodine remaining in the aqueous phase = 1.49%
100 DA
3. 99 =
DA + 1
Distribution ratio of A (DA) = 99
Likewise distribution ratio of (DB) = 0.01
DA
β= = 99/0.01 = 9900 ≈ 104
DB
4. Polar solvent can replace the water molecules in the complex; thus, making the
species more organic phase loving. Non-polar solvent cannot replace the water
molecules.
6. The alkylphosphorus acids are preferred over carboxylic acid because of the
following reasons:
i) Carboxylic acids have more aqueous solubility and therefore, suffer from
the drawback of extractant loss,
ii) Carboxylic acids are more surface active and hence, emulsion formation
tendency is more pronounced, and
iii) Generally, the kinetics of extraction is slower in the case of carboxylic
acids than in alkylphosphorus acids.
7. The capability of enhancing the extraction follows the order
LiNO3> NaNO3>CsNO3
Li+ being the smallest has the highest hydration tendency, followed by Na+ and
then Cs+. Because of hydration tendency, the water molecules in the aqueous
phase may not be available to compete; thus, resulting into enhancement in the
extraction in the organic phase.
55
Classical Methods iii) They should be cheap and easily available in large quantities.
[CH 3 COOH] o
KD = o, and a refer to benzene and aqueous phases,
[CH 3 COOH] a
respectively.
CH3COOH CH3COO¯ + H+
[CH 3 COO − ] × [H + ]
Ka =
[CH 3 COOH]
and forms a dimer in benzene.
2 CH3COOH (CH3COOH)2
[(CH 3 COOH) 2 ]o
KD =
[CH 3 COOH] a2
The overall distribution of acetic acid, described by Distribution ratio (D), is
given by
100(1.00 × 10 −7 )
2. D= = 9.09
(1.00 × 10 −7 ) + (1.00 × 10 −6 )
Va
3. a) Fraction remaining in the aqueous phase =
D
V
o + Va
50
=
(100)(10) + 50
= 0.04762
Fraction transferred to the organic phase = 1− 0.04762
= 0.9524
% Extracted = 95.24
56
5 Solvent Extraction-I
50
b) Fraction remaining in the aqueous phase =
50 + (10)( 20)
= 0.00032
Fraction transfer to the organic phase = 1− 0.00032
= 0.9997
% Extracted = 99.97
5. High molecular weight amines score over solid anion exchanger in the
following respects:
i) The extraction process is much faster than the sorption – desorption on
ion exchangers.
ii) HMWA – diluent systems offers a wider choice of amines and diluent
than that is available with solid anion exchanger. Therefore, several of the
separations which are difficult to achieve on solid anion exchangers can
be easily accomplished by extraction in an appropriate high molecular
weight amine-diluent system.
57