Vol.
®
PHC High Feed Cutter
M S Machining Guide
Roughing & Semi-Finishing (LDR 4xD)
For LDR Greater See LDR Notes
High Speed Machining Guide (Aggressive Parameters)
Material Stainless Steel Stainless Steel
Titanium Alloys Heat Resistant Alloys Heat Resistant Alloys
(annealed) (hardened) (annealed) (hardened)
Axial Axial Axial Axial
Tool Tool No. Feed Feed Cut Feed Feed Feed Feed Feed Feed Feed Feed Axial
Insert Size Dia. Dia. Teeth RPM per Rate Depth RPM per Rate Cut RPM per Rate Cut RPM per Rate Cut RPM per Rate Cut
(Inch) (mm) Tooth (IPM) (aa) Tooth (IPM) Depth
(aa) Tooth (IPM) Depth
(aa) Tooth (IPM) Depth(aa) Tooth (IPM) Depth(aa)
2 2275 0.030 136.50 0.020 1820 0.025 91.00 0.020 1205 0.025 60.25 0.010 555 0.025 27.75 0.010 460 0.020 18.40 0.010
1.000 25
3 2275 0.030 204.75 0.020 1820 0.025 136.50 0.020 1205 0.025 90.38 0.010 555 0.025 41.63 0.010 460 0.020 27.60 0.010
1.250 32 2 1820 0.030 109.20 0.020 1455 0.025 72.75 0.020 965 0.025 48.25 0.010 445 0.025 22.25 0.010 365 0.020 14.60 0.010
SDMT09
2.000 50 5 1140 0.030 171.00 0.020 915 0.025 114.38 0.020 600 0.025 75.00 0.010 275 0.025 34.38 0.010 230 0.020 23.00 0.010
2.500 63 6 910 0.030 163.80 0.020 730 0.025 109.50 0.020 480 0.025 72.00 0.010 220 0.025 33.00 0.010 185 0.020 22.20 0.010
3.000 80 8 760 0.030 182.40 0.020 610 0.025 122.00 0.020 400 0.025 80.00 0.010 185 0.025 37.00 0.010 155 0.020 24.80 0.010
2 1820 0.055 200.20 0.040 1455 0.045 130.95 0.040 965 0.035 67.55 0.020 445 0.030 26.70 0.020 365 0.025 18.25 0.020
1.250 32
3 1820 0.055 300.30 0.040 1455 0.045 196.43 0.040 965 0.035 101.33 0.020 445 0.030 40.05 0.020 365 0.025 27.38 0.020
1.500 40 3 1515 0.055 249.98 0.040 1215 0.045 164.03 0.040 805 0.035 84.53 0.020 370 0.030 33.30 0.020 305 0.025 22.88 0.020
2.000 50 4 1140 0.055 250.80 0.040 915 0.045 164.70 0.040 600 0.035 54.00 0.020 275 0.030 33.00 0.020 230 0.025 23.00 0.020
2.500 63 5 910 0.055 250.25 0.040 730 0.045 164.25 0.040 480 0.035 54.00 0.020 220 0.030 33.00 0.020 185 0.025 23.13 0.020
3.000 80 7 760 0.055 292.60 0.040 610 0.045 192.15 0.040 400 0.035 98.00 0.020 185 0.030 38.85 0.020 155 0.025 27.13 0.020
4.000 100 8 570 0.055 250.80 0.040 455 0.045 163.80 0.040 300 0.035 84.00 0.020 140 0.030 33.60 0.020 115 0.025 23.00 0.020
SXMT12 4 910 0.055 200.20 0.040 730 0.045 131.40 0.040 480 0.035 67.20 0.020 220 0.030 26.40 0.020 185 0.025 18.50 0.010
2.500 63
5 910 0.055 250.25 0.040 730 0.045 164.25 0.040 480 0.035 54.00 0.020 220 0.030 33.00 0.020 185 0.025 23.13 0.010
5 760 0.055 209.00 0.040 610 0.045 137.25 0.040 400 0.035 70.00 0.020 185 0.030 27.75 0.020 155 0.025 19.38 0.010
3.000 80
7 760 0.055 292.60 0.040 610 0.045 192.15 0.040 400 0.035 98.00 0.020 185 0.030 38.85 0.020 155 0.025 27.13 0.010
6 570 0.055 188.10 0.040 455 0.045 122.85 0.040 300 0.035 63.00 0.020 140 0.030 25.20 0.020 115 0.025 17.25 0.010
4.000 100
8 570 0.055 250.80 0.040 455 0.045 163.80 0.040 300 0.035 84.00 0.020 140 0.030 33.60 0.020 115 0.025 23.00 0.010
5.000 125 10 455 0.055 250.25 0.040 365 0.045 164.25 0.040 240 0.035 84.00 0.020 110 0.030 33.00 0.020 90 0.025 22.50 0.010
6.000 160 12 380 0.055 250.80 0.040 300 0.045 162.00 0.040 200 0.035 84.00 0.020 95 0.030 34.20 0.020 75 0.025 22.50 0.010
Machining Guide (Moderate Parameters)
Material Stainless Steel
Stainless Steel Titanium Alloys Heat Resistant Alloys Heat Resistant Alloys
(annealed) (hardened) (annealed) (hardened)
Tool Feed Feed Axial Feed Feed Axial Feed Feed Axial Feed Feed Axial Feed Feed Axial
Tool No.
Insert Size Dia. Dia. RPM per Rate Cut RPM per Rate Cut RPM per Rate Cut RPM per Rate Cut RPM per Rate Cut
(Inch) (mm) Teeth Tooth (IPM) Depth Tooth (IPM) Depth Tooth (IPM) Depth Tooth (IPM) Depth Tooth (IPM) Depth
(aa) (aa) (aa) (aa) (aa)
2 1510 0.020 60.40 0.020 1210 0.016 38.72 0.020 1015 0.020 40.60 0.010 460 0.020 18.40 0.010 385 0.016 12.32 0.010
1.000 25
3 1510 0.020 90.60 0.020 1210 0.016 58.08 0.020 1015 0.020 60.90 0.010 460 0.020 27.60 0.010 385 0.016 18.48 0.010
1.250 32 2 1210 0.020 48.40 0.020 970 0.016 31.04 0.020 810 0.020 32.40 0.010 365 0.020 14.60 0.010 305 0.016 9.76 0.010
SDMT09
2.000 50 5 755 0.020 75.50 0.020 605 0.016 48.40 0.020 510 0.020 51.00 0.010 230 0.020 23.00 0.010 190 0.016 15.20 0.010
2.500 63 6 605 0.020 72.60 0.020 485 0.016 46.56 0.020 410 0.020 49.20 0.010 185 0.020 22.20 0.010 155 0.016 14.88 0.010
3.000 80 8 500 0.020 80.00 0.020 400 0.016 51.20 0.020 340 0.020 54.40 0.010 155 0.020 24.80 0.010 130 0.016 16.64 0.010
2 1210 0.040 96.80 0.040 970 0.032 62.08 0.040 810 0.028 45.36 0.020 365 0.025 18.25 0.020 305 0.020 12.20 0.020
1.250 32
3 1210 0.040 145.20 0.040 970 0.032 93.12 0.040 810 0.028 68.04 0.020 365 0.025 27.38 0.020 305 0.020 18.30 0.020
1.500 40 3 1005 0.040 120.60 0.040 805 0.032 77.28 0.040 675 0.028 56.70 0.020 305 0.025 22.88 0.020 255 0.020 15.30 0.020
2.000 50 4 755 0.040 120.80 0.040 605 0.032 77.44 0.040 510 0.028 57.12 0.020 230 0.025 23.00 0.020 190 0.020 15.20 0.020
2.500 63 5 605 0.040 121.00 0.040 485 0.032 77.60 0.040 410 0.028 57.40 0.020 185 0.025 23.13 0.020 155 0.020 15.50 0.020
3.000 80 7 500 0.040 140.00 0.040 400 0.032 89.60 0.040 340 0.028 66.64 0.020 155 0.025 27.13 0.020 130 0.020 18.20 0.020
4.000 100 8 380 0.040 121.60 0.040 305 0.032 78.08 0.040 255 0.028 57.12 0.020 115 0.025 23.00 0.020 95 0.020 15.20 0.020
SXMT12 4 605 0.040 96.80 0.040 485 0.032 62.08 0.040 410 0.028 45.92 0.020 185 0.025 18.50 0.020 155 0.020 12.40 0.020
2.500 63
5 605 0.040 121.00 0.040 485 0.032 77.60 0.040 410 0.028 57.40 0.020 185 0.025 23.13 0.020 155 0.020 15.50 0.020
5 500 0.040 100.00 0.040 400 0.032 64.00 0.040 340 0.028 47.60 0.020 155 0.025 19.38 0.020 130 0.020 13.00 0.020
3.000 80
7 500 0.040 140.00 0.040 400 0.032 89.60 0.040 340 0.028 66.64 0.020 155 0.025 27.13 0.020 130 0.020 18.20 0.020
6 380 0.040 91.20 0.040 305 0.032 58.56 0.040 255 0.028 42.84 0.020 115 0.025 17.25 0.020 95 0.020 11.40 0.020
4.000 100
8 380 0.040 121.60 0.040 305 0.032 78.08 0.040 255 0.028 57.12 0.020 115 0.025 23.00 0.020 95 0.020 15.20 0.020
5.000 125 10 300 0.040 120.00 0.040 240 0.032 76.80 0.040 200 0.028 56.00 0.020 90 0.025 22.50 0.020 75 0.020 15.00 0.020
6.000 160 12 250 0.040 120.00 0.040 200 0.032 76.80 0.040 170 0.028 57.12 0.020 75 0.025 22.50 0.020 65 0.020 15.60 0.020
High Speed Machining Guide
Machining Tips Z Formulas
• Use Z-Level climb cutting for roughing operations. Y RPM = (3.82 x SFM) / Tool Diameter
SFM = 0.262 x RPM x Tool Diameter
• Use Helical for material engagement whenever possible for material
IPM = RPM x # Flutes x Chip Load
entry (See Helical chart for ramp angles and arc limits depending on tool
Chip Load = IPM / (RPM x # Flutes)
diameter). X
P
• Add radiuses larger than cutter to corner of tool path for smooth
operation.
• LDR should always be as short as possible. Helical
Depth of Cut
• LDR of 4xD or less use chart on reverse side. Interpolation Adjusting depths of cuts based on LDR D1(Length
Diameter Ratio) D 0 Max./Min.
• LDR of 6xD to 10xD reduce spindle speed by 35% and feed rate by 25%
to get started.
Axial Depths of Cuts
• LDR of 10xD and over reduce RPM by 50% and depth of cut by 65% to • Depth of cut should be reduced by 5% per
get started. Machining is very difficult over 10xD. increment of LDR.
• Leave extra stock for semi-finishing to prevent gouging of surface
when using long reach tools. Radial Depths of Cuts
• This cutter performs best with step over
• Use air or oil mist for all applications except those involving gummy or
amounts 100% to 50% of cutter diameter.
sticky materials such as stainless, which machines well with water based Corner Rounding Lesser amounts will result in less stability
coolant. on Tool Path E
and reduce performance overall.
D1
Diagnosing Problems
Insert Chipping - early during use means chip load too high, please reduce
feed rate in increments of 20% until problem is resolved or shorten the
Flute Shape Definitions
length of the tool. For Machining Purposes. Create machining R
programs for the respective simulated R radius
Insert Burning - of coating or glowing at the tip means RPM is too high.
cutters. rt
Reduce RPM by 20% increments until problem is resolved along with feed P
rate until excessive heat is subdued. R Axial Max rt z
Insert Size
Chatter - excessive tool length is a primary cause. After reducing tool length (mm) (mm) (mm) (mm)
Z
SDMT09... 0.8 1 2 0.7
if possible, lower RPM and feed rate until chatter is minimized. SXMT12... 1 2 3 1.15 Max.
D1
R Axial Max rt z
Insert Size D 0 Max./Min.
Maximum Helical Ramping Angle SDMT09...
(inch)
0.03150
(inch) (inch)
0.03937 0.07874
(inch)
0.02755
Insert Size SDMT09 SXMT12 SXMT12... 0.03937 0.07874 0.11811 0.04528
Diameter Ramping Helical Milling Helical Ramping Helical Milling Helical
(Inch) Angle (Inch) Angle Angle (Inch) Angle
D1 E Do Min Do Max P E Do Min Do Max P
1.000 3.5° 1.409 1.921 3.0° – – – –
1.250 1.9° 1.909 2.421 1.7° 7.2° 1.713 2.421 6.1° P
1.500 1.2° 2.409 2.921 1.0° 2.9° 2.213 2.921 2.5°
2.000 0.8° 3.409 3.921 0.7° 1.4° 3.213 3.921 1.2° E
2.500 0.7° 4.409 4.921 0.7° 1.1° 4.213 4.921 0.9°
3.000 0.45° 5.409 5.921 0.4° 1.0° 5.213 5.921 0.8°
4.000 – – – – 0.7° 7.213 7.921 0.6° D1 D1
5.000 – – – – 0.5° 9.213 9.921 0.35° D 0 Max./Min.
6.000 – – – – 0.4° 11.213 11.921 0.3°
Recommended Materials by Application R
Carbon Steels Stainless Steels Cast Irons Hi-Temp Alloys Hardened Steels
Insert Grade Chip Breaker Coolant rt
P M K S H
XP3035 GM –
– Z
XP2040 GM
Yes E
XC1015 GM – Max.
–
XC5035 SM
Yes D1
XC5040 SM Yes
GM:Medium Cutting SM:Heat Resistant Alloy
good best
[Link] rt
OSG USA, Inc. : 800-837-2223
Z
OSG Canada, Ltd. : 905-632-8032 • OSG Royco (Mexico) : (52) 477 478-02-00
Max.
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