LinkSwitch-CV: Energy-Efficient Power IC
LinkSwitch-CV: Energy-Efficient Power IC
LinkSwitch-CV Family
Energy-Efficient, Off-line Switcher with Accurate
Primary-side Constant-Voltage (CV) Control
Product Highlights *
DRAIN
(D)
REGULATOR
BYPASS 6V
(BP)
+
FB 6V -
+ OUT Reset 5V
FEEDBACK D Q STATE
VTH - MACHINE
(FB) VILIMIT
tSAMPLE-OUT
ILIM Drive
DCMAX
FAULT
6.5 V FB Auto-Restart
Open-Loop
THERMAL
SHUTDOWN
DCMAX
SAMPLE
tSAMPLE-OUT DELAY
OSCILLATOR
SOURCE
+ (S)
SOURCE ILIM - VILIMIT
(S)
Current Limit
Comparator LEADING
EDGE
BLANKING
PI-5197-012915
LinkSwitch-CV Functional Description divider is open or missing) and reduces the auto-restart time from
200 ms to approximately 6 clock cycles (90 ms), whilst keeping the
The LinkSwitch-CV combines a high-voltage power MOSFET switch disable period of 2.5 seconds. This effectively reduces the auto-
with a power supply controller in one device. Similar to the restart duty cycle to less than 0.01%.
LinkSwitch-LP and TinySwitch-III it uses ON/OFF control to regulate
the output voltage. The LinkSwitch-CV controller consists of an Over-Temperature Protection
oscillator, feedback (sense and logic) circuit, 6 V regulator, over- The thermal shutdown circuitry senses the die temperature. The
temperature protection, frequency jittering, current limit circuit, threshold is set at 142 °C typical with a 60 °C hysteresis. When the
leading-edge blanking, and ON/OFF state machine for CV control. die temperature rises above this threshold (142 °C) the power
MOSFET is disabled and remains disabled until the die temperature
Constant Voltage (CV) Operation falls by 60 °C, at which point the MOSFET is re-enabled.
The controller regulates the FEEDBACK pin voltage to remain at VFBth
using an ON/OFF state-machine. The FEEDBACK pin voltage is Current Limit
sampled 2.5 ms after the turn-off of the high-voltage switch. At light The current limit circuit senses the current in the power MOSFET.
loads the current limit is also reduced to decrease the transformer When this current exceeds the internal threshold (ILIMIT), the power
flux density. MOSFET is turned off for the remainder of that cycle. The leading
edge blanking circuit inhibits the current limit comparator for a short
Auto-Restart and Open-Loop Protection time (tLEB) after the power MOSFET is turned on. This leading edge
In the event of a fault condition such as an output short or an open blanking time has been set so that current spikes caused by
loop condition the LinkSwitch-CV enters into an appropriate capacitance and rectifier reverse recovery time will not cause
protection mode as described below. premature termination of the MOSFET conduction.
In the event the FEEDBACK pin voltage during the Flyback period falls 6.0 V Regulator
below VFBth-0.3 V before the FEEDBACK pin sampling delay (~2.5 ms) The 6 V regulator charges the bypass capacitor connected to the
for a duration in excess of 200 ms (auto-restart on-time (t AR-ON) the BYPASS pin to 6 V by drawing a current from the voltage on the
converter enters into auto-restart, wherein the power MOSFET is DRAIN, whenever the MOSFET is off. The BYPASS pin is the internal
disabled for 2.5 seconds (~8% auto-restart duty cycle). The auto-restart supply voltage node. When the MOSFET is on, the device runs off of
alternately enables and disables the switching of the power MOSFET the energy stored in the bypass capacitor. Extremely low power
until the fault condition is removed. consumption of the internal circuitry allows the LinkSwitch-CV to
In addition to the conditions for auto-restart described above, if the operate continuously from the current drawn from the DRAIN pin.
sensed FEEDBACK pin current during the Forward period of the A bypass capacitor value of 1 mF is sufficient for both high frequency
conduction cycle (switch “on” time) falls below 120 mA, the converter decoupling and energy storage.
annunciates this as an open-loop condition (top resistor in potential
LNK623-626
Applications Example
L1
3.5 × 7.6 mm T1 D8
Ferrite Bead EEL19 UF4003 12 V, 0.1 A
1 6
R1 C9 R8
5.1 kΩ 47 µF 24 kΩ
3 7 L3
1/8 W 25 V 1/8 W
C3 D7 SB540 10 µH
820 pF 5 V, 1.7 A
11
D1 D2 VR1 1 kV
C8 C10 R7
FR106 FR106 1N5272B 1000 µF 470 µF 510 Ω
R10 C13
8,9,10 47 Ω 270 pF 10 V 10 V 1/8 W
D9 C11 R9 RTN
UF4003 47 µF 39 kΩ
R2 12 50 V 1/8 W
390 Ω
F1 RV1 -22 V, 15 mA
L 3.15 A 275 V 5
D5
1N4007 D6
85 - 265 C1 C2 1N4148
VAC 22 µF 22 µF 4
400 V 400 V
N RT1
2
10 Ω R3
6.34 kΩ
LinkSwitch-CV 1%
U1
D3 D4 LNK626PG
1N4007 1N4007 D
FB
BP
S R4 R5
6.2 kΩ 47 kΩ
C4 1/8 W R6 C6
1 µF 4.02 kΩ 10 µF
50 V C5 1% 50 V
L2 680 pF
680 µH 50 V
PI-5205-033116
Figure 5. 7 W (10 W peak) Multiple Output Flyback Converter for DVD Applications with Primary Sensed Feedback.
Circuit Description The rectified and filtered input voltage is applied to one side of the
This circuit is configured as a three output, primary-side regulated primary winding of T1. The other side of the transformer’s primary
flyback power supply utilizing the LNK626PG. It can deliver 7 W winding is driven by the integrated MOSFET in U1. The leakage
continuously and 10 W peak (thermally limited) from an universal inductance drain voltage spike is limited by the clamp circuit D5, R1,
input voltage range (85 – 265 VAC). Efficiency is >67% at 115 R2, C3 and VR1. The Zener bleed clamp arrangement was selected
VAC/230 VAC and no-load input power is <140 mW at 230 VAC. for lowest no-load input power but in applications where higher
no-load input power is acceptable VR1 may be omitted and the value
Input Filter of R1 increased to form a standard RCD clamp.
AC input power is rectified by diodes D1 through D4. The rectified
DC is filtered by the bulk storage capacitors C1 and C2. Inductor L1, Output Rectification
L2, C1 and C2 form a pi (π) filter, which attenuates conducted The secondaries of the transformer are rectified by D7, D8 and D9.
differential-mode EMI noise. This configuration along with Power A Schottky barrier type was used for the main 5 V output for higher
Integrations transformer E-shield technology allow this design to efficiency. The +12 V and -22 V outputs use an ultrafast rectifier
meet EMI standard EN55022 class B with good margin without diode. The main output is post filtered by L3 and C10 to remove
requiring a Y capacitor. Fuse F1 provides protection against switching frequency ripple. Resistors R7, R8 and R9 provide a
catastrophic failure. Negative temperature coefficient thermistor RT1 preload to maintain the output voltages within their respective limits
limits the inrush current when AC is first applied to below the when unloaded. To reduce high frequency ringing and associated
maximum rating of diodes D1 through D4. Metal oxide varistor RV1 radiated EMI an RC snubber formed by R10 and C13 was added
clamps the AC input during differential line transients, protecting the across D7.
input components and maintaining the peak drain voltage of U1
Output Regulation
below its 725 V BVDSS rating. For differential surge levels at or below
The LNK626 regulates the output using ON/OFF control, enabling or
2 kV this component may be omitted.
disabling switching cycles based on the sampled voltage on the
LNK626 Primary FEEDBACK pin. The output voltage is sensed using a primary
The LNK626PG device (U1) incorporates the power switching device, referenced winding on transformer T1 eliminating the need for an
oscillator, CV control engine, startup, and protection functions. The optocoupler and a secondary sense circuit. The resistor divider formed
integrated 725 V MOSFET provides a large drain voltage margin in by R3 and R6 feeds the winding voltage into U1. Standard 1% resistor
universal input AC applications, increasing reliability and also reducing values were used to center the nominal output voltages. Resistor R5
the output diode voltage stress by allowing a greater transformer and C5 reduce pulse grouping by creating an offset voltage that is
turns ratio. The device can be completely self-powered from the proportional to the number of consecutive enabled switching cycles.
BYPASS pin and decoupling capacitor C4. In this design a bias circuit
(D6, C6 and R4) was added to reduce no load input power below
140 mW.
4
LNK623-626
VR1 R2 C11
C1 Y1
Copper area C3 Capacitor C12
L1 (optional)
maximized for T1 D9
heat sinking R10 C13
D7
R1
D5 L3
C2 U1
D1 D3 S D
L2 Transformer C8
S BP R3
S
D4
D2 S JP1
R4 C10
FB
C4 C9
D8 R8 R9
F1 RV1 C5 R7
R5 D6
R6 C6 J2
RT1
J1 1 6
ESD
spark gap
10 mil Bypass Feedback DC Outputs
AC
+
IN
- gap Capacitor Resistors close
close to device to device PI-5269-012315
B+ B+
CLAMP
CLAMP
Small FEEDBACK
pin node area
D
D FB
FB
BP
BP
S Bias resistor
S Minimize
FEEDBACK
pin node PRI RTN
PRI RTN area
Bias currents Kelvin connection at PI-5266-012315
Bias currents Kelvin connection at PI-5265-012315 return to bulk SOURCE pin, no power
return to bulk SOURCE pin, no power capacitor currents in signal traces
capacitor currents in signal traces
Figure 7. Schematic Representation of Recommended Layout without Figure 8. Schematic Representation of Recommended Layout with
External Bias. External Bias.
LNK623-626
B+
CLAMP
Drain trace in close
proximity of feedback trace
will couple noise into
feedback signal
Power currents
flow in signal
source trace D FB
BP
Trace S
impedance Isource
PRI RTN Line surge
Bias winding currents can
currents flow in flow through
∆VS signal source traces device
7
LNK623-626
Drain Clamp
Recommended Clamp Circuits
RC1
RC1
DC1
DC1
PI-5107-012615 PI-5108-110308
Figure 10. RCD Clamp, Low Power or Low Leakage Inductance Designs. RCD Clamp With Zener Bleed. High Power or High Leakage Inductance Designs.
Components R1, R2, C3, VR1 and D5 in Figure 5 comprise the clamp.
This circuit is preferred when the primary leakage inductance is greater
than 125 mH to reduce drain voltage overshoot or ringing present on
the feedback winding. For best output regulation, the feedback RC2 CC1
voltage must settle to within 1% at 2.1 ms from the turn off of the
primary MOSFET. This requires careful selection of the clamp circuit
components. The voltage of VR1 is selected to be ~20% above the RC1
reflected output voltage (VOR). This is to clip any turn off spike on the
drain but avoid conduction during the flyback voltage interval when the DC1
output diode is conducting. The value of R1 should be the largest
value that results in acceptable settling of the FEEDBACK pin voltage
and peak drain voltage. Making R1 too large will increase the discharge
time of C3 and degrade regulation. Resistor R2 dampens the leakage
inductance ring. The value must be large enough to dampen the ring
in the required time but must not be too large to cause the drain PI-5107-012615
voltage to exceed 680 V.
If the primary leakage inductance is less than 125 mH, VR1 can be
eliminated and the value of R1 increased. A value of 470 kW with an
820 pF capacitor is a recommended starting point. Verify that the
peak drain voltage is less than 680 V under all line and load conditions.
Verify the feedback winding settles to an acceptable limit for good
line and load regulation.
Figure 11. Effect of Clamp Diode on FEEDBACK Pin Settling. Clamp Circuit (top).
FEEDBACK Pin Voltage (bottom).
8
LNK623-626
Clampless Designs To eliminate group pulsing verify that the feedback signal settles
Clampless designs rely solely on the drain node capacitance to limit within 2.1 ms from the turn off of the internal MOSFET. A Zener diode
the leakage inductance induced peak drain-to-source voltage. in the clamp circuit may be needed to achieve the desired settling
Therefore the maximum AC input line voltage, the value of VOR, the time. If the settling time is satisfactory, then a RC network across
leakage inductance energy, (a function of leakage inductance and RLOWER (R6) of the feedback resistors is necessary.
peak primary current), and the primary winding capacitance determine
The value of R (R5 in the Figure 13) should be an order of magnitude
the peak drain voltage. With no significant dissipative element
greater than RLOWER and selected such that R×C = 32 ms where C is
present, as is the case with an external clamp, the longer duration of
C5 in Figure 13.
the leakage inductance ringing can increase EMI.
Quick Design Checklist
The following requirements are recommended for a universal input or
230 VAC only Clampless design: As with any power supply design, all LinkSwitch-CV designs should be
verified on the bench to make sure that component specifications are
1. Clampless designs should only be used for PO ≤5 W using a VOR
not exceeded under worst-case conditions. The following minimum
of ≤90 V
set of tests is strongly recommended:
2. For designs with PO ≤5 W, a two-layer primary must be used to
ensure adequate primary intra-winding capacitance in the range 1. Maximum drain voltage – Verify that peak VDS does not exceed
of 25 pF to 50 pF. A bias winding must be added to the trans- 680 V at highest input voltage and maximum output power.
former using a standard recovery rectifier diode (1N4003–
1N4007) to act as a clamp. This bias winding may also be used
to externally power the device by connecting a resistor from the 5
bias winding capacitor to the BYPASS pin. This inhibits the
D6
internal high-voltage current source, reducing device dissipation 1N4148
and no-load consumption. 4
3. For designs with PO >5 W, Clampless designs are not practical and
an external RCD or Zener clamp should be used.
2
4. Ensure that worst-case, high line, peak drain voltage is below the R3
LinkSwitch-CV 6.34 kΩ
BVDSS specification of the internal MOSFET and ideally ≤650 V to 1%
U1
allow margin for design variation. LNK626PG
D
FB
VOR (Reflected Output Voltage), is the secondary output plus output
diode forward voltage drop that is reflected to the primary via the BP
turns ratio of the transformer during the diode conduction time. The S R4 R5
VOR adds to the DC bus voltage and the leakage spike to determine the 6.2 kΩ 47 kΩ
C4 1/8 W R6 C6
peak drain voltage. 1 µF 4.02 kΩ 10 µF
50 V C5 1% 50 V
680 pF
Pulse Grouping 50 V
Pulse grouping is defined as 6 or more consecutive pulses followed by
two or more timing state changes. The effect of pulse grouping is PI-5268-110608
increased output voltage ripple. This is shown on the right of Figure
12 where pulse grouping has caused an increase in the output ripple.
Figure 13. RC Network Across RBOTTOM (R6) to Reduce Pulse Grouping.
Top Trace: Drain Waveform (200 V/div) Split Screen with Bottom Screen Zoom
Bottom Trace: Output Ripple Voltage (50 mV/div) Top Trace: Drain Waveform (200 V/div)
Bottom Trace: Output Ripple Voltage (50 mV/div)
Figure 12. Not Pulse Grouping (<5 Consecutive Switching Cycles). Pulse Grouping (>5 Consecutive Switching Cycles).
9
LNK623-626
2. Maximum drain current – At maximum ambient temperature, LinkSwitch-CV, transformer, output diodes and output capacitors.
maximum input voltage and maximum output load, verify drain Enough thermal margin should be allowed for the part-to-part
current waveforms at start-up for any signs of transformer variation of the RDS(ON) of LinkSwitch-CV, as specified in the data
saturation and excessive leading edge current spikes. LinkSwitch-CV sheet. It is recommended that the maximum SOURCE pin
has a leading edge blanking time of 215 ns to prevent premature temperature does not exceed 110 °C.
termination of the ON-cycle. Verify that the leading edge current
spike is below the allowed current limit envelope for the drain Design Tools
current waveform at the end of the 215 ns blanking period. Up-to-date information on design tools can be found at the Power
3. Thermal check – At maximum output power, both minimum and Integrations web site: [Link]
maximum input voltage and maximum ambient temperature;
verify that temperature specifications are not exceeded for
10
LNK623-626
Thermal Resistance
Thermal Resistance: P Package: Notes:
(qJA) ......................................... 70 °C/W2; 60 °C/W3 1. Measured on pin 8 (SOURCE) close to plastic interface.
(qJC)1 ....................................................... 11 °C/W 2. Soldered to 0.36 sq. in. (232 mm2), 2 oz. (610 g/m2) copper clad.
D Package: 3. Soldered to 1 sq. in. (645 mm2), 2 oz. (610 g/m2) copper clad.
(qJA) ......................................100 °C/W2; 80 °C/W3
(qJC)1........................................................ 30 °C/W
Conditions
Parameter Symbol SOURCE = 0 V; TJ = -40 to 125 °C Min Typ Max Units
(Unless Otherwise Specified)
Control Functions
Output Frequency fOSC TJ = 25 °C, VFB = VFBth LNK623/6 93 100 106 kHz
Ratio of Output
TJ = 25 °C
Frequency at Auto- fOSC(AR) 80 %
Relative to fOSC , See Note C
Restart
TJ = 25 °C
Maximum Duty Cycle DCMAX 54 %
See Notes B, C
FEEDBACK Pin
Voltage Temperature TC VFB -0.01 %/°C
Coefficient
LNK623/6P
I2f = I2LIMIT(TYP) × fOSC(TYP) 0.9 × I2f I2f 1.17 × I2f
TJ = 25 °C
Power Coefficient I2f A2Hz
LNK623/6D
If=I
2 2
× fOSC(TYP) 0.9 × I f2
If
2
1.21 × I f2
LIMIT(TYP)
TJ = 25 °C
11
LNK623-626
Conditions
Parameter Symbol SOURCE = 0 V; TJ = -40 to 125 °C Min Typ Max Units
(Unless Otherwise Specified)
FEEDBACK Pin
tFB 2.35 2.55 2.75 ms
Sampling Delay
IS1 FB Voltage > VFBth 280 330
BYPASS Pin
VBPH 0.70 1.00 1.20 V
Voltage Hysteresis
BYPASS Pin
VSHUNT 6.2 6.5 6.8 V
Shunt Voltage
Circuit Protection
LNK623
196 210 225
di/dt = 50 mA/ms , TJ = 25 °C
LNK624
233 250 268
di/dt = 60 mA/ms , TJ = 25 °C
Current Limit ILIMIT mA
LNK625
307 330 353
di/dt = 80 mA/ms , TJ = 25 °C
LNK626
419 450 482
di/dt = 110 mA/ms , TJ = 25 °C
Leading Edge TJ = 25 °C
tLEB 170 215 ns
Blanking Time See Note C
Thermal Shutdown
TSD 135 142 150 °C
Temperature
Thermal Shutdown
TSDH 60 °C
Hysteresis
12
LNK623-626
Conditions
Parameter Symbol SOURCE = 0 V; TJ = -40 to 125 °C Min Typ Max Units
(Unless Otherwise Specified)
Output
TJ = 25 °C 24 28
LNK623
ID = 50 mA TJ = 100 °C 36 42
TJ = 25 °C 24 28
LNK624
ID = 50 mA TJ = 100 °C 36 42
ON-State
RDS(ON) W
Resistance TJ = 25 °C 16 19
LNK625
ID = 62 mA TJ = 100 °C 24 28
TJ = 25 °C 9.6 11
LNK626
ID = 82 mA TJ = 100 °C 14 17
Breakdown TJ = 25 °C
BVDSS 725 V
Voltage See Figure 20
DRAIN Supply
50 V
Voltage
Auto-Restart VFB = 0
t AR-ON 200 ms
ON-Time See Note C
LNK623/624/626 2 s
Auto-Restart
t AR-OFF
OFF-Time LNK625 1
Open-Loop
FEEDBACK Pin IOL See Note C -120 mA
Current Threshold
Open-Loop
See Note C 90 ms
ON-Time
NOTES:
A. IDSS1 is the worst-case OFF-state leakage specification at 80% of BVDSS and maximum operating junction temperature. IDSS2 is a typical
specification under worst-case application conditions (rectified 265 VAC) for no-load consumption calculations.
B. When the duty cycle exceeds DCMAX the LinkSwitch-CV operates in on-time extension mode.
C. This parameter is derived from characterization.
D. Mechanical stress induced during the assembly may cause shift in this parameter. This shift has not impact on the ability of LinkSwitch-CV
to meet CV = ±5% in mass production given the design follows recommendation in AN-45 and good manufacturing practice.
13
LNK623-626
1.200 1.200
PI-5089-012315
PI-5086-012315
1.000 1.000
(Normalized to 25 °C)
(Normalized to 25 °C)
Feedback Voltage
0.800 0.800
Frequency
0.600 0.600
0.400 0.400
0.200 0.200
0.000 0.000
-40 -15 10 35 60 85 110 135 -40 -15 10 35 60 85 110 135
Temperature (°C) Temperature (°C)
Figure 14. Output Frequency vs. Temperature. Figure 15. Feedback Voltage vs. Temperature.
1.1 300
PI-5211-080708
PI-2213-012315
TCASE=25 °C
TCASE=100 °C
250
(Normalized to 25 °C)
200
1.0 150
100
Scaling Factors:
LNK623 1.0
50 LNK624 1.0
LNK625 1.5
LNK626 2.5
0.9 0
-50 -25 0 25 50 75 100 125 150 0 2 4 6 8 10
Junction Temperature (°C) DRAIN Voltage (V)
Figure 16. Breakdown vs. Temperature. Figure 17. Output Characteristic.
1000 50 PI-5212-012615
PI-5201-012615
30
20
10
10
1 0
0 100 200 300 400 500 600 0 200 400 600
Drain Voltage (V) DRAIN Voltage (V)
Figure 18. COSS vs. Drain Voltage. Figure 19. Drain Capacitance Power.
14
LNK623-626
LinkSwitch-CV
FB S
1 µF BP S
5 µF 50 kΩ 10 kΩ
.1 µF S
D S
4 kΩ S1 S2
VIN
+
16 V
Curve
Tracer
15
LNK623-626
PDIP-8C (P Package)
⊕ D S .004 (.10) Notes:
-E- 1. Package dimensions conform to JEDEC specification
MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP)
package with .300 inch row spacing.
2. Controlling dimensions are inches. Millimeter sizes are
shown in parentheses.
.240 (6.10) 3. Dimensions shown do not include mold flash or other
.260 (6.60) protrusions. Mold flash or protrusions shall not exceed
.006 (.15) on any side.
4. Pin locations start with Pin 1, and continue counter-clock-
wise to Pin 8 when viewed from the top. The notch and/or
dimple are aids in locating Pin 1. Pin 3 is omitted.
Pin 1 5. Minimum metal to metal spacing at the package body for
the omitted lead location is .137 inch (3.48 mm).
.356 (9.05) 6. Lead width measured at package body.
-D-
.387 (9.83)
7. Lead spacing measured with the leads constrained to be
.057 (1.45) perpendicular to plane T.
.068 (1.73)
(NOTE 6)
.125 (3.18) .015 (.38)
.145 (3.68) MINIMUM
-T-
SEATING .008 (.20)
PLANE .118 (3.00) .015 (.38)
.140 (3.56)
16
LNK623-626
SO-8C (D Package)
0.10 (0.004) C A-B 2X
2 DETAIL A
4 B
4.90 (0.193) BSC
A 4
D
8 5
GAUGE
PLANE
SEATING
PLANE
2 3.90 (0.154) BSC 6.00 (0.236) BSC o
C 0-8
0.25 (0.010)
1.04 (0.041) REF
BSC
0.10 (0.004) C D
0.40 (0.016)
2X 1
Pin 1 ID 4 0.20 (0.008) C 1.27 (0.050)
1.27 (0.050) BSC 2X
7X 0.31 - 0.51 (0.012 - 0.020)
0.25 (0.010) M C A-B D
C 0.17 (0.007)
0.25 (0.010)
Reference
Solder Pad +
Dimensions
Notes:
1. JEDEC reference: MS-012.
2.00 (0.079) 4.90 (0.193) 2. Package outline exclusive of mold flash and metal burr.
3. Package outline inclusive of plating thickness.
4. Datums A and B to be determined at datum plane H.
+ + + 5. Controlling dimensions are in millimeters. Inch dimensions
are shown in parenthesis. Angles in degrees.
1.27 (0.050) 0.60 (0.024)
D07C PI-4526-012315
17