2024-2025 Respiratory Protection Program
2024-2025 Respiratory Protection Program
PROTECTION
RESPIRATORY
REVIEW: 01
PPR VERSÃO: 2024 / 2025
PPR
RESPIRATORY PROTECTION PROGRAM
HISTORY OF REVIEWS
Review Data Chapter Description of changes
Cnpj: 42.378.470/0001-33
Cnae: 42.12-0-00
Responsible
Diogo Luís Martins Silva
By the Company:
Function: Director
E-Mail: diogomartins@[Link]
Responsible for
Diogo Luís Martins Silva
approval
Responsible for Lorena Santos
development Tiago Moreira
Telephone (31) 3491-1211 (31) 984053512
diogomartins@[Link]
Email Segtrab6@[Link]
engenharia4@[Link],
Technical Responsibility
COMPANY POLICY
This company has as its primary goal to ensure that all of its workers in
the performance of their professional activities have their health conditions preserved.
All workplaces where there is a possibility of the release of contaminants
atmospheric, such as: dust, smoke, fog, mist, gases, and vapors; or has potential
for the atmosphere to be deficient in oxygen; the workers will be assessed and monitored
in such a way that sufficient data and information are obtained to identify levels of
exposure that may be harmful to the health of exposed workers.
In cases where such risks are identified, this policy establishes that it must be
implemented one or more of the following control methods, according to the hierarchy
below:
I - Replacement of the raw materials used with substances that are proven to be
less toxic
2 - Change in the production process in order to eliminate or reduce this exposure to levels
acceptable, isolation of the worker or the production process in order to reduce or eliminate
the exhibition;
4 - - Adoption of the use of individual respiratory protective equipment, in accordance with the
technical and administrative criteria established in this document.
RESPONSIBILITY
I - Company Board
It is the responsibility of the Company's Board to determine the specific activities that
they require the use of respiratory protective equipment. It must also provide the respirator
convenient and appropriate for each specific activity, training and detailed instructions
about its use.
It is the responsibility of Management and Supervision of each area to ensure that all people
Under your control, they are informed about the need to use protective equipment.
respiratory - PPE for carrying out activities that require the use of such equipment,
as determined in the chapter Selection of Respirators. They must also ensure that their
subordinates shall strictly follow all the determinations of the protection program
respiratory, including inspection and maintenance of respirators. It is also the responsibility of
Management and Supervision establish disciplinary measures for those who do not comply.
these determinations.
3 - Ventilator users
The following individuals have total responsibility for the management of the protection program.
respiratory in the company.
Signature: _____________________________________
This person has the authority to act on all matters related to administration.
and the operation of the respiratory protection program. All workers, departments
operational and service teams should be collaborative in order to achieve complete
the effectiveness of the program your responsibilities include: measurements, estimates or information
updated information on the concentration of the contaminant in the work area, record keeping
the written procedures in such a way that the program is documented and allows for a
evaluation of its effectiveness, through an auditor.
Signature: _______________________________________
The person mentioned above has the role of auditor of the PPR, their function is to ensure that the PPR
be fulfilled in its entirety, reporting to the company's management any irregularity that
may compromise the progress of the program or the integrity of the company. Your inspections
They must be periodic and followed by a compliance report.
The sampling period will be annual for the entire company, and whenever there is any
changes to processes or inclusion of new equipment, a new sampling at the locations
altered will be essential.
The company hires specialized consulting to conduct environmental risk assessments under
responsibility of:
OUTSOURCED COMPANY
It will be allowed for the respirator user to leave the contaminated area for any of the
reasons below:
CHAPTER VI _ TRAINING
All workers in areas or activities that require the use of respirators must
be instructed about their responsibilities in the Respiratory Protection Program. They
They must be trained on the need, use, limitations, and care of respirators. The
conteúdo especifica do treinamento será provido por instrutor habilitado e com formação
minimum of Occupational Safety Technician.
A new training will be conducted every 12 months. The records of these trainings will be
archived by the program administrator.
This item will be carried out after the quantitative analysis of chemical risks, in case the exposure
is above the acceptable levels of exposure.
Periodic maintenance must be carried out on the respirators so that they maintain their
original efficiency through inspections, repairs, cleaning, and proper storage.
1 - Inspection:
Users must conduct daily inspections and cleanings of the respirator whenever it is
in use. Supervisors should conduct quick checks on the respirators in use by their
subordinates to check their general condition and sealing and other apparent aspects. It will not be
the use of defective respirators is allowed
.
Defective respirators should be returned to the following person:
The respirators that are not considered during inspection, cleaning, or maintenance
those suitable for use should be repaired or replaced immediately. All the
replacements of parts or pieces must be made according to the manufacturer's instructions. None
adjustment, modification, replacement of components or repair must be done if it is not
recommended by the manufacturer of the respiratory protection equipment - RPE.
3 - Cleaning:
All respirators (except those intended for use by a single shift) must be
cleaned daily (or after each use in the case of respirators that are not for single use)
daily), according to the manufacturer's instructions, by the user themselves or by another person
designated in CHAPTER II Administration of the Respiratory Protection Program. It will be
determined by the Supervisor of the worker the location, time and supply of the material
necessary to do this cleaning.
4 - Guard:
The respirators that are not discarded after the work shift should be stored.
in a suitable place, away from the contaminated area and protected from sunlight, dust, heat, cold,
humidity and aggressive chemicals. When possible, these respirators should be
marked and stored in a way to ensure they are used only by one worker. If
Used by more than one worker, the respirator must be cleaned after each use.
Special precautions will be taken with the compressed air line respirators and
autonomous masks. The air from these systems must be breathable quality.
This program should be reviewed and evaluated annually. A written report will be prepared.
this evaluation for each deficiency found. A corrective action will be developed. The
The program auditor will observe the following topics in their evaluation:
a. Program management
b. Training
c. Medical evaluation
d. Sealing tests
e. Air sampling and risk classification
f. Selection and distribution of ventilators
g. Cleaning, maintenance and inspection
h. Sources of breathable air
i. Store two ventilators
j. Emergency preparedness
k. Special problems
The company will establish operational procedures that must be followed by everyone.
users and their superiors, to determine how each type of respirator will be used. These
procedures will have the signature of agreement and adhesion of each person involved with the
use of respirators. See attachments.
The outsourced SESMT attribute selects respirators for routine use and
emergency following this the Normative Instruction No I of I April 1, 1994 (of
Secretary of Labor Security and Health) and the publication PROGRAM OF
Respiratory protection from Fundacentro, which becomes an integral part of the Program
of Respiratory Protection of this company, which recognizes its validity and commits to
to follow your recommendations and revise them when there are future changes.
ANNEXES
Nas paginas seguintes existem diversos textos anexos que detalhem tópicos do Programa de
Respiratory Protection and should be used by the people responsible for the application of
even by employees and supervisors.
[Link] characteristics
The conditions of the environment and the level of effort required from a respirator user can
drastically reduce the lifespan of the respirator. For example: in cases of extreme exertion, the
the autonomy of an autonomous mask is reduced by half, or more.
example: asbestos, silica, etc.). If it exists, the selection of the respirator depends on those.
indications;
d) if there is a potential risk of oxygen deficiency, measure the oxygen content in the environment;
e) measure or estimate the concentration of the contaminant(s) in the environment;
I) determine the physical state of the contaminant. If it is an aerosol, determine or estimate the
particle size Evaluate whether the vapor pressure of the particle will be high at maximum
expected temperature in the workplace;
g) check if the contaminant present can be absorbed by the skin, causing sensitization of
peel, be irritating or corrosive to the eyes or skin;
h) if the contaminant is a vapor or gas, check if the concentration of odor and taste is known
or skin irritation.
The respirator has a reliable end-of-life indicator that alerts the user before it
contaminant begins to pass through the filter;
There should be a filter exchange plan that takes into account the filter's lifespan as well as desorption.
(unless the replacement is daily), the expected concentration, the mode of use and the
exposure times are established, and that the contaminant does not have a limit of
Tolerance Value Ceiling.
low oxygen levels and if it is not controlled, the atmosphere of the confined space must be
considered immediately dangerous to life and health.
3.4. Reduced atmospheric pressure Atmospheric pressure, when reduced, can lead to
partial pressure of oxygen pp02 at low values, even maintaining the concentration in
20.9%. Therefore, when working at reduced atmospheric pressure, it is necessary to
define the concentration of oxygen in terms of partial pressure of oxygen and not in
percentage in volume.
3.4.1. Definition of oxygen deficiency IPVS (Immediately Dangerous to Life or
Health) involving reduced atmospheric pressure
It must be considered a condition IPVS (Immediately Dangerous to Life or Health),
when the partial pressure of oxygen is equal to or less than 95mmHg. This deficiency of
Oxygen deficiency can be caused by the reduction of atmospheric pressure to 450mmHg (equivalent to
a height of 4240m), or by the combination of the decrease in the percentage of oxygen and the
atmospheric pressure. Table 2 indicates the conditions under which masks should be used
autonomous and compressed air line respirators combined with auxiliary cylinder for
escape.
3.4.2, Definition of oxygen deficiency not IPVS (Immediately Dangerous to Life or
Health)
An environment where the partial pressure of oxygen is between 95 and 122 mmHg should be
considered an atmosphere with oxygen deficiency, but not IPVS (Immediately
Dangerous to Life or Health). This environment can adversely affect people with
small tolerance to reduced levels of oxygen, or unacclimated people
performing tasks that require great mental acuity or very heavy tasks.
Under these conditions, air supply respirators should be used in order to mitigate.
these effects. Any adverse medical condition that affects tolerance should be considered
of an individual to reduced levels of oxygen. For these individuals, it may be advisable
the use of air intake ventilators from the higher partial pressure of oxygen
that the indicated values. This decision should be made during the medical examination that
precedes the assignment of that task.
5.1. FACIAL HAIR respirator with coverage of the airways of any type, whether
of positive or negative pressure, should not be used by people whose facial hair (beard,
mustache, sideburns or hair) may interfere with the functioning of the valves, or harm the
seal in the area of contact with the face.
5.3 VISION
5.3.1. When the user needs to use corrective lenses, safety glasses, facial protectors,
welding goggles or other types of eye or face protection, they should not hinder the
seal.
5.3.2. When the facial piece is whole or of the type that requires perfect sealing, they must be
worn glasses without straps or arms that pass the sealing area of the respirator, whether of
negative or positive pressure.
5.3.3. The use of contact lenses is only permitted when the respirator user is
perfectly accustomed to using this type of lens. With contact lenses in place, the
the worker must practice using the respirator.
5.4.1. Caps with brims that interfere with the sealing of the facial piece should not be used.
on the face.
5.4.2, The straps of the respirators should not pass over hard parts of the helmets.
5.4.3. The use of other personal protective equipment, such as helmets or masks
Welders should not interfere with the sealing of the facepiece.
dead space as small as possible. The exhaled air that remains in the dead space of the respirator is
delivered in the following cycle.
By reducing dead space, the carbon dioxide content in the inhaled air is reduced, which is the highest.
responsible for the stress due to the use of a respirator It is recommended to use a respirator
motorized air purifier, continuous flow air inlet ventilator, ventilator with
request a semi-facial piece instead of a full facial piece, if possible, and the use of a full facial piece with
mascarilha intema (regardless of the mode of operation).
The use of the Vortex tube reduces the temperature of the air supplied to the facial piece. The respirator guard
in a high temperature environment facilitates the deterioration of the facial piece and components
elastomers, creating permanent deformations.
Under these conditions, the inspection must be frequent.
ANNEX 2
The use of individual respiratory protection against inhalants should only be adopted after
the evaluation of the following parameters:
Neurological diseases: Controlled epilepsy, that is, absence of seizures in the last 12
months and good pharmacological control do not contraindicate the use of equipment from
respiratory protection - RPE.
SPIROMETRY
1. FEV1/CVF less than the lower limit of normality and FEV1 less than 80% of predicted
2. VEFI/CVF normal with CVF less than 70% of the expected
3. VVM lower than 75% of the expected
Estes testes deverão ser feitos sempre por técnicos treinados e equipamentos que estejam em
compliance with the norms of the American Thoracic Society.
Standardization of spirometry - 1987 update. Am. Rev. Respir. Dis. 1987;136: 1285-98
A chest X-ray should be performed according to the criteria established by the ILO - International Labour Organization.
International Labor in 1980, made by trained technicians and report provided in
specific form for this evaluation.
REPORT OF
AGENT REPORT OF Chest X-Ray OPINION
LOCAL FUNCTION
CHEMICAL SPIROMETRY PA TECHNICIAN
ILO/1980
ANNEX 4
GLOSSARY
Aerosol: solid or liquid particles suspended in the air.
2, Breathing air: air suitable for respiration. It must meet the specified requirements.
in the Brazilian Standard NBR - 12543.
3. Dangerous atmosphere: an atmosphere that contains one or more contaminants at concentration
superior to the Exposure Limit, or that is deficient in oxygen.
4. Covering of the airways: part of a respirator that covers the airways of the
user. It can be a facial piece, helmet, hood, inflatable clothing, and mouthpiece with a nasal clip.
5. Coverage of the respiratory pathways with facial sealing: type of coverage of the pathways
respiratory designed to provide a complete seal on the face. The semi-facepiece
(including a quarter face and the filtering facepiece) covers the nose and mouth; the full face covers the
nose, mouth and eyes.
6. Coverage of the airways without facial seal: type of airway coverage
respirators designed to provide partial sealing on the face. Does not cover the neck and the
shoulders, which may or may not provide protection for the head against impact and penetration.
7. Contaminant: substance or material that is dangerous, irritating, or uncomfortable.
8. Hood helmet that also offers protection against impact and penetration.
9. Hood: a type of covering for the respiratory pathways that completely covers the head,
neck, possibly covering part of the shoulders.
10. Aerodynamic diameter: diameter of a spherical particle with unit density that
it has the same terminal velocity as the particle considered.
11. Mean aerodynamic mass diameter: point in the particle size distribution, in
What is the half of the mass of the particles that have a diameter smaller than the aerodynamic diameter?
mass medium. And the other half have a larger diameter.
12. Sealing test: it is the use of certain substances with the purpose of evaluating the sealing of
a specific respirator for a given individual.
13. Qualitative sealing test: pass/fail test based on the response
sensory to the substance used in the test.
14. Quantitative sealing test: a test that uses an instrument to measure the
concentration of the substance used in the test, inside and outside the respirator.
15. Confined space: enclosed space with the following characteristics.
a) its main function is not human occupation;
b) has small entry and exit dimensions. Examples of confined spaces: tanks,
silos, tanks, wells, sewer networks, pipes, tank trucks, boilers, septic tanks and
caves, tanks, and structures under construction, while not completely closed, do not
can be considered confined spaces. Entry and exit of small dimensions
it means that to pass it is necessary to use hands or to contort the body.
16. Assigned Protection Factor: the level of protection that is expected to be achieved in the environment of
work, when a trained worker uses a respirator (or class of respirator) in good condition
It is adjusted correctly.
17. Required Protection Factor: it is the quotient between the concentration of the contaminant
your exposure limit.
18. Sealing Factor: quantitative measure of the sealing obtained by using a respirator.
specific to a given individual. And the quotient between the concentration of the substance used
in the rehearsal, outside and inside the respirator.
19. Filter: it is a device designed to retain specific impurities contained in the air.
20. Warning properties of alert: characteristic of substances whose odor, taste or effects
irritants are not detectable or are not persistent at concentrations below the limit of
exhibition.
21. Fumes: aerosol particles, thermally generated, consisting of solid particles
formed by condensation of metallic vapors or chemical reaction.
Gas: a fluid that has no shape or volume and tends to expand indefinitely.
23. Hygienization: removal of contaminants and inhibition of the action of causative agents of
infections or diseases.
24. IPVS (Immediately dangerous to life or health): any atmosphere that poses a risk.
immediate to life or produce immediate irreversible debilitating effect on health.
25. Exposure limit: maximum allowable concentration of a contaminant in the air to which one
An individual may be exposed. It can be the Tolerance Limit - Weighted Average, Limit of
Tolerance - Ceiling Value, or short exposure limits.
26. Tolerance Limit - Weighted Average: the average concentration of a contaminant in
environment for a specified time.
2T, Limited Tolerance - Ceiling Value: represents the maximum concentration that cannot be exceeded.
exceeded at no time during the work journey.
28. Autonomous mask: self-contained breathing apparatus for compressed air protection in which
the user carries their own breathable air supply that is independent of the atmosphere
environment.
It can be open or closed circuit.
29. Fog: mechanically generated aerosol composed of liquid particles
formed by the mechanical rupture of a liquid.
30. Facepiece: part of the respirator that covers the airways, which may or may not provide protection.
the eyes.
31. Semi-facial filtering piece: semi-facial piece made totally or partially of materials
filters. The same as disposable mask,
Dust: an aerodispersoid consisting of solid particles formed by mechanical rupture
of a solid.
33. Respirator: respiratory protective equipment designed to protect the user against
inhalation of contaminants. The same as a mask.
34. Air intake respirator: equipment consisting of a face piece interconnected by means of
hose to the air cement hunger system, which can be obtained by simple depression
respiratory, forced by means of a fan or similar, and compressed air from
compressor or cylinders.
CLOSURE
This document based on the PPR is introductory in nature and is signed by the responsible party.
_______________________________________________
Nome: Dr. Mauro Reis
Position: Medical Coordinator of PCMSO
CRM: 4472-5 / MG
01/02/2024