Service Manual

Sartorius Extend Series

Sartorius Gem | Gold Extend
ED-Models
Electronic Analytical and Precision Balances and
Precious Metal Scales

WED5001-e06021
Contents
03 Generals Information 16 Off-center Error with Double Lever Systems
03 Notes on Repairs 16 Checking the Off-Center Error
03 What’s New 17 Checking the Off-Center Error
04 Block Diagram of the ED Balance/Scale 18 Adjusting the Off-Center Error
05 Service Concept for ED- Balances/Scales 18 Procedure for Adjusting the Off-Center
06 Models with Special Weighing Systems Loading Error (Double-Lever System with
06-07 Model 1 - 6 Adjustment Screws (P))
08 Auxiliary Service Tools, Equipment and Weights 19 3-point Measurement
08 Accompanying Literature 20-21 Procedure for Adjusting the Off-Center
09 Handling and Operating the ED balances/Scales Loading Error (Double Lever System)
09 Function of the Keys 22 Span Adjustment
10 Activating the Service Function 23 Internal Calibration/Adjustment (Only on
10-11 CAL Select Mode Models with a Built-in Motorized Calibration
12 Balances/Scales with Strain Gauge Systems and Weight)
with Double Lever Systems 24 Adjusting External Linearity
13 Zero-point Offset Value 24 Checking the Linearity
13 Adjusting the Zero-point Offset Value 24 Adjusting the Linearity
14 Repeatability (Standard Deviation) 25 Linearity Adjustment with External Weights
Checking by Strain Gauge Systems and Double 26 Overwriting External or Internal Weights
Lever Systems 27 Repairing the Balance
14 Checking the Repeatability (Standard 27 Opening the Balance
deviation „S“) 28 Closing the Balance
15 Off-center Error with Strain Gauge Systems 29 Overview of Printed Circuit Boards
15 Checking the Off-center Error 32-37 Error Messages
15 Adjusting the Off-center Error 38 Service Specifications

2
Generals Information

Notes on Repairs
Before working on Sartorius balances/scales it is advisable to attend a Sartorius
service training course.
Only authorized technicians may carry out repair work!
It is very important to use an accurate F1, F2 and E2 weight set!

What’s New:

– New printed circuit board concept (see page 4)

– Exchanging modular components (see page 29)
– System and system PCB form a unit (see page 30)
– Exchanging with any other printed circuit boards possible (see page 29)
– The Sartorius „H8S“ service software (see operating instructions manual)
- Only use Sartorius „H8S“ service software
– After porting PC to balance/scale, the „H8S“ service software docks on
automatically
– Switch balance/scale to CAL select mode (see page 10)

3
 Block diagram of the ED Balance/Scale

Extend

Tare Tare

Select
Cal CF Menu Enter

3
e
a c f
b d

2
1 4 5 6

[Link]
1 Weighing system
2 System PCB
a System component
b Analog and adjustment data
3 Display module (incl. drivers) / keypad
4 Digital PCB
c Application data
d Digital data (serial number, weighing data, etc.)
5 Power supply PCB
e Calibration switch
f Flash switch
6 Data output port

4
Service Concept for ED- Balances/Scales
Valid until further notice

- All calibration/adjustment work required for starting up operations and tests

must be carried out in accordance with the operation instructions.
- Quality defects.
o Immediately report all quality defects that may occur to the Quality
Assurance Department (WQM).
- Defective balances/scales
o Warranty.
• Any defective balance/scale that is under warranty will be repaired by
service technicians.
o Seal of warranty.
• If you have to remove the Seal of Warranty, please affix your
Company control seal to the unit!
o In other cases, proceed according to the OAW135 (standard operating
procedure for returns for repairs).
• Defective weighing systems.
Proceed as described in the Service Concept for Weighing Cells, refer
to (Service Information Document 6.2001 / OAW135-2/3).
• Defective electronics.
These balances/scales along with an error record should be sent back
to the Central Mechanics Workshop (ZW) in Goettingen (OAW135-2).
• Other service situations can be dealt with on site, for example:
Broken draft shields; weighing pan can no longer be used;replacing
small parts, ... etcServicekonzept für die ED-Waagen

5
Models with Special Weighing Systems

Model Weighing Systems

Model 1
Weighing system:
Double Lever Systems (see right)
with Weight-lifting Device
Weighing capacity 220g / Resolution: 0.1mg
W_BTE224S-[Link] ED224S-CW; ED124S-CW Sy_BTE224S-[Link]

Model 2
Weighing system:
(Strain gauge) (see right)
with or without Weight-lifting Device
Weighing capacity 150g / Resolution: 1mg
ED153; ED153-DS; ED153-CW
W_BTE623S-[Link] Sy_BTE153S-[Link]

Model 3
Weighing system:
Double Lever Systems (see right)
with or without Weight-lifting Device
Weighing capacity 620g / Resolution: 1mg
ED323S-CW; ED423S-CW; ED623S-CW
W_BTE153S-[Link] W_BTE224S-[Link] ED323S; ED423S; ED623S Sy_BTE623S-[Link]

6
Model Weighing Systems
Model 4
Weighing system:
Double Lever Systems (see right)
with or without Weight-lifting Device
Weighing capacity 6200g /
Resolution:0,01g Sy_ED2202S.tif ohne Gew. Sy_BTE6202S-[Link] mit Gew.
ED2202S; ED3202S; ED4202S;
ED6202S
W_BTE6202S-[Link]
ED2202S-CW; ED3202S-CW;
ED4202S-CW; ED6202S-CW

Model 5
Weighing system:
(Strain gauge) (see right)
with or without Weight-lifting Device
Weighing capacity 820g / Resolution: 0,01g
W_BTE6202S-[Link]
ED822; ED822-CW
Sy_BTE822.tif mit und ohne Gew.

Model 6
Weighing system:
(Strain gauge) (see right)
with or without Weight-lifting Device
Weighing capacity 8200g/Resolution: 0,1g
ED2201; ED5201; ED8201; GW7201
Sy_ED2201.tif ohne Gew. Sy_BTE8201-[Link] mit Gew.
ED2201-CW; ED5201-CW; ED8201-CW

7
 Auxiliary Service Tools, Equipment and Weights

Caution: After removing the seal (warranty label) and finishing service work, reaffix
your company control seal!

Please make sure that you use the proper tools and equipment and that the
balance/scale is set up on a solid, levelled surface and in a clean work area, free
of vibrations and drafts.

Sartorius service software (H8S) 6740-33

RS232 connecting cable (25-Pin /25-Pin) 7357312

RS232 connecting cable (25-Pin / 9-Pin) 7357314
USB connecting cable YCC01-USBM2
TORX screwdriver 10/15/20

Accompanying Literature
Operating Instructions Sartorius Extend Series Publication No: WED6002-e06014

8
Handling and Operating the ED balances/Scales
Function of the Keys 10 1

9 Extend
2

2 Tare Tare

Select
8 Cal CF Menu Enter
3

7 4
6 5
Position Designation Position Designation ED_Bedienf_a.eps

1 Menu level indicator 7 Start calibration/adjustment routine

2 Taring 8 On/off
3 Data output: 9 Level indicator
Press this key to send readout 10 Weight value displayed in selected weight unit
values to the built-in data interface. Symbols:
4 Start an application program << Save settings and exit the operating menu
5 Select an application program | < One menu level higher
Open the operating menu V Scroll through menu items
6 Delete (Clear Function) > Next item on current menu level
This key is generally used to ↵ Select a parameter setting
cancel functions:
– Quit application program
zeigen von Hard- und Software-Version
– Cancel calibration/adjustment
routine | Exit the operating menu
9
 Activating the Service Function
The menu access switch is located on the back panel of the balance/scale.

To be able to operate the CAL Service mode and for running the Sartorius
service software, the menu access switch must be pushed to the right (open).
After completing the CAL Service mode or the Sartorius service software, the
switch must be closed again.
[Link] Cover the opening back up again with the cap.
Left Right
CAL not possible CAL possible
in calibration mode
closed open

Verr_sw.eps
CAL Service mode
Switch on the balance/scale.
– 8-point check appears in the display
– Press the „CAL“ key briefly

Anz_888_Check.eps

– The „CAL“ symbol starts flashing and the warning symbol is set.
– Press the „CAL“ key to activate a selection mode.

Anz_CAL-[Link]

– Press the „Select“ key; the selection menu appears in the display.
– Here, the following functions, „[Link]., [Link]., [Link]. and [Link]“
can be selected.
Anz_CAL-[Link]

10
 Press the „CAL“ key to activate the selected function.
The sequence is as described below.

Anz_LIN_CAL_Menu2.eps

Anz_LIN_CAL_Menu3.eps

Anz_LIN_CAL_Menu4.eps

After running the Cal. function, the CAL Service mode remains available for
further functions.
Anz_CAL-[Link]

The mode is not completed until the „CF“ key has been pressed and the balance/
scale restarted.

Anz_Wae.eps

Note:
On calibrating balances/scales the mode must be re-blocked by using the menu
access switch (see page 10).

11
Balances/Scales with Strain Gauge Systems and with Double Lever Systems

Preparations: Place the balance/scale on a solid, level surface that is free of vibration,
e.g. a stone table. Level the balance/scale using the level indicator. Turn
the balance/scale and allow it to warm up for about 30-60 minutes,
depending on the model.
Calibrate/adjust the balance/scale on this place.

Note: Testing must be carried out according to the following Sartorius Standard
Operating Procedure for Testing WKD-037-02 and WKD-038-02. They are also
equivalent to the given adjustment data as described in this service manual.

You will need to check and, if necessary, adjust the following:

Balances/Scales with
Strain Gauge Systems 1. Zero point offset adjustment
2. Repeatability
3. Off-center loading error
4. Span adjustment
5. External linearity

Balances/Scales with 1. Repeatability

2. Off-center loading error
3. Span adjustment
4. External linear

12
 Zero-point Offset Value
The zero-point offset value adjustment is necessary for adapting the bridge
voltage of the strain-gauge load receptor to the operating range of the

R27
IC1
balance/scale electronics. This may be necessary:
– after replacing the strain-gauge system
RA2
C27 C43 R25 – after replacing the analog circuit board
R6 – if the span cannot be adjusted (even with the service software) and the error
IC3

R7 code »E 02« is displayed

An-Pl-AU_2.eps
– when the zero-point offset voltage has changed and is outside the tolerance
limit (e.g., due to the strain gauge load receptor being „bent“)

Adjusting the Zero-point Offset Value

– Open the balance/scale (see page 27)
– Connect the cable from the digital voltmeter (DVM) to IC1, pin 6 and
ground
– Place the shock absorber and the weighing pan/load plate on the balance/
[Link]
scale and reconnect the power supply
L21 – Use the DVM to test the preload voltage with no load on the balance/scale
C30
IC12

-BR +BR
R34 C47
Model Target (mV) A/D converter output (%)
R13
R21

IC11
IC 9

ED153 ± 2mV/V 50% ±20%

ED822 - 2mV/V +1mV/V 50% ** Elektr. +20%/-10% *
C46

R36
ED8201 - 2mV/V +1mV/V 50% ** Elektr. +20%/-10% *
C25
L16
L15

C1 RA4
L6

* If the offset is >+1.0mV/V, R21 240KO, the solder bridge J1 +BR has to be closed.
** Please run statistic check on values

13
 Repeatability (Standard Deviation)
Checking by Strain Gauge Systems and Double Lever Systems
Checking the Repeatability (Standard deviation „S“)

- Refer to the service specifications (see pages 38) for the required test
weight.
- Unload the weighing pan/load plate and press t to zero the balance/scale.
- Center the test weight on the weighing pan/load plate.
- Write down the displayed value.
- Repeat this procedure five times.
- Calculate the repeatability of results from these 6 values as follows:

S = (Max. value displayed – Min. value displayed) / 3

[Link]

- Compare the calculated value with the tolerances listed in the service
specifications.
- If the result exceeds the tolerance limits, this may be due to one of the
following circumstances:

- The weighing system needs to be cleaned

- A mechanical part (e.g., lever) is touching the weighing system
– The place of installation is subject to excessive vibration

[Link]

14
 Off-center Error with Strain Gauge Systems
Checking the Off-center Error
Note: Checking the Off-center Error (see page 17).

Adjusting the Off-center Error

– Open the balance/scale (see page 27).
– Use a 7 mm open-ended wrench to remove the two fastening screws from
the pan support and remove the pan support.
– The strain-gauge load receptor is now accessible.
– The off-center load error is adjusted by filing on a thin part. File the thin
part that corresponds to the greatest error.

Note: Only minor deviations can be adjusted. If the strain-gauge load

receptor is visibly bent, the error cannot be adjusted.

– Replace the pan support on the strain-gauge load receptor and replace the
[Link]
upper housing, shock absorber and weighing pan/load plate.
– Check the off-center loading error and perform adjustment again if
necessary.

15
 Off-center Error with Double Lever Systems
Checking the Off-Center Error
Caution: Larger errors in the off-center loading error affect the repeatability of the
weighing system!

The OIML Guideline R76-1 describes the tests for off-center loading tolerances
for square, round and even triangular weighing pans. Therefore, the test
weight should be placed on every 1/4 of the weighing pan surface.
The positions for placing test weights in triangular weighing pans are indicated
in the figures to the left.
Please refer to the sketches to the left to establish the testing points for
checking the off-center loading tolerances.
The markings should help you place the test weights in their proper positions.

16
 Checking the Off-Center Error
Note: The data for the test weight and the tolerance are listed in the („Service
Specifications“ see Page 38).

ED - Balances/Scales with Draft Shields and Triangular Weighing Pans

– Switch off the automatic tare function
5 2 – Place the test weight on position 1 on the weighing pan and zero the
balance/scale by pressing the t key.
1 – In the order given, place the test weight in the position 2, 3, 4 and 5 as
3 indicated and write down the readout at stability, including the plus/minus
4
signs.
– If the off-center loading error in one of these positions is greater than the
eck_ru_033.eps value given in the service specifications, adjust the off-center loading error
to the greatest positive deviation (see „Adjusting the Off-center Loading
Error“ below).

ED - Balances/Scales with Square Weighing Pan

5 2 – Compare the off-center loading errors with the tolerances listed in the („Ser-
vice Specifications“ see Page 38).
1 – If the off-center loading error is too large, adjust the balance so that the off-
center loading error is within the tolerances specifie
3 4

eck_re_033.eps

17
 Adjusting the Off-Center Error
Note: Following adjustment of the off-center loading error, the span and
linearity must be tested and, if necessary, adjusted.

Procedure for Adjusting the Off-Center Loading Error (Double-Lever System

with Adjustment Screws (P))
S

Use a 3-point measurement to determine the off-center loading error.

The off-center loading error of the balance is indicated by the results of the
P 3-point measurement.

Note: The balance/scale must be opened to adjust the off-center loading error.

– Open the balance/scale (see page 27).

– Re-connect power, if disconnected.
[Link]

Caution: From this point, you will be working on an opened balance/scale

while the equipment is carrying voltage.

– The setscrews are accessible to the foil (S) through remove (see arrows).
P – Adjust both screws (P) to set the off-center loading error
(see illustrations on the left).
– To test the adjustment of the off-center loading error, close the balance/
scale and position the weighing pan/load plate on the balance/scale.
– Allow approximately 3 to 5 minutes for the balance/scale to warm up.
[Link]
– Perform the 3-point adjustment as described on page 19.

18
 3-point Measurement

– Place the off-center load test weight in Position A on the weighing pan/
load plate and press t to tare.
– Place the test weight in Positions B and C and record the value displayed at
BB C
stability in each case.

A – Example: Pos. A Press t 0.0 mg

Pos. B + 0.5 mg
Eck_ru_333.eps Pos. C – 0.4 mg

- +
– Adjust only the side with the greatest deviation (absolute value) as follows:
Negative deviations:
B C
Turn the adjustment screw inwards (clockwise)
Positive deviations
Turn the adjustment screw outwards (counterclockwise)
– Change the position of each screw in small increments and measure the off-
[Link]
center loading error in Positions A, B and C after each adjustment.
– Repeat this procedure until the off-center loading error is within the
½ Turn = ca. 4 - 5 Dig. tolerance limits at all 3 positions.
1 Turn = ca. 9 - 10 Dig.
3 Turns = ca. 30 Dig. Note: After adjusting the off-center loading error, the linearity and span
must be checked and, if necessary, adjusted.
Example: At +5 Digits one 1/2
rotation to the left

19
 Procedure for Adjusting the Off-Center Loading Error (Double Lever System)
Note: After calibration/adjustment of the off-center loading error, you must check the
span and linearity and adjust as required.

On models with Double Lever System without setscrews (see upper illustration
on the left) the off-center loading error should be adjusted by careful filing at
appropriately thin places on the upper guide. To avoid distorting the adjustment,
wait a few seconds after filing so that the thin sites can „cool down“.

Caution! After carefully removing the housing, adjust the off-center

[Link]
loading error only at the thin sites in the back using an angled
file.
Check the off-center loading error and adjust the largest error
first by carefully filing at these points
(see illustrations on page 21).

The errors measured (see the section „Off-Center Loading Error) refer to the
position of the systems in the balance/scale.

20
 Position of the Systems in the Balance/Scale

Right
Front View

Front
Back

OFF-center loading error Front View

Left

CP_ecklj1.tif
Extend

Filing positions: Filing positions: Filing positions: Filingpositions:

Tare Tare
Back-Left-Top Back-Left-Bottom Back-Right-Bottom Back-Right-Top
Select
Cal CF Menu Enter

ED_Eck1e.eps
OFF-center loading error Front View

Side view of the system

CP_ecklj2.tif
TOP

Filing positions: Filing positions: Filing positions: Filing positions:

Front

Bottom
Back

Back-Right- Back-Right Back-Right-Top Back-Right-Bottom

and and or or
[Link] Left-Top Left-Bottom Back-Left-Bottom Back-Left-Top

21
 Span adjustment
Note: There are different ways to perform the span adjustment:
– Using the „H8S“ service software on a PC or
– as described in this manual.

External Calibration/Adjustment
Configuration is as described under CAL Service mode (see page 10-11).
The adjustment routine may not be carried out until the balance/scale has
reached its operating temperature.
Anz_LIN_CAL_Menu1.eps When using balances/scales without a calibration weight, an external weight must be placed
on the balance/scale.

Example: ED8201 Step Press key Display

1. Calibrate balance/scale q CAL 0.0 g
2. Place the prompted weight on the balance/scale - 5000.0 g
3. The weight applied is calculated + 5000.0 g
within a few seconds
4. Calculation procedure completed [Link].
5. Remove the weight from balance/scale + 5000.0 g
6. Tare the balance/scale w 0.0 g
7. Balance/scale is still in CAL Service mode 0.0 g
8. Repat CAL Service mode „External Calibration/Adjustment“q CAL [Link].
9. or CAL Service mode is completed c 0.0 g

22
 Internal Calibration/Adjustment (Only on Models with Internal Weight Switch)
Configuration is as described under CAL Service mode (see page 10-11).

The adjustment routine may not be carried out until the balance/scale has
reached its operating temperature.

When servicing balances/scales with internal calibration weights, now apply the internal weight

Anz_LIN_CAL_Menu2.eps

Example: EDED623S-CW Step Press key Display

1. Start the adjustment routine q [Link].

2. The internal weight is [Link].

applied automatically
3. The adjustment routine is run [Link].
4. The adjustment routine is completed 0.000 g
5. The balance/scale is still in the CAL Service mode 0.000 g
6. The „Internal Calibration/Adjustment“
CAL Service mode is repat q CAL [Link].
7. o r CAL Service mode is completed c 0.000 g

23
 Adjusting External Linearity
Checking the Linearity

Note: The linearity must be checked according to the Standard Operating Procedure
WKD-037 or WKD-038.

- Check the linearity of the balance/scale for the entire weighing range in 4-g
steps.
- Compare the values displayed with the tolerance ranges given in the („Ser-
vice Specifications“ see Page 38).
- If the errors exceed the permissible tolerance ranges, the linearity must be
adjusted.

Adjusting the Linearity

Use the service software to adjust linearity.
– Connect the balance/scale to the PC and call the linearity program in the
service software.
– The balance/scale is automatically switched to the XBPI mode.
– Carry out the linearity adjustment routine by running the service software.

– After linearity has been adjusted, activate the „Close“ function in the service
software to reset the balance/scale to the SBI mode.
– Test the span and adjust if necessary (see page 22, „Span Adjustment“).

24
 Linearity adjustment with external weights
Configuration is as described under CAL Service mode (see page 10-11).

The adjustment routine may not be carried out until the balance/scale has
reached its operating temperature.

Anz_LIN_CAL_Menu3.eps

Example: EDED623S-CW Step Press key Display

1. Start linearity adjustment q [Link].

2. The 1st weight requested starts flashing in the display - 200.000

3. The 2nd weight requested starts flashing in the display - 400.000

4. The 3rd weight requested starts flashing in the display - 600.000

5. Remove the requested weights + 0.000

6. Linearity adjustment is completed [Link]

7. Balance/scale is still in CAL Service mode 0.000 g

8. o r CAL Service mode is completed c 0.000 g

Note: After test the linearity test the span and adjust if necessary (see
page 22, „Span Adjustment“).
25
 Overwrite Internal Weight
Configuration as described under CAL Service mode (see page 10-11).

At this setting, the internal weight can be adjusted with an accurate external
Anz_SET_INT_W.eps weight.

Example: EDED623S-CW Step Press key Display

1. Start the adjustment routine q [Link].W
2. The internal weight is [Link].
applied automatically
3. The adjustment routine is run [Link].
4. The adjustment routine is completed 0.000 g
5. The balance/scale is still in the CAL Service mode 0.000 g
6. The „Internal Calibration/Adjustment“
CAL Service mode is repat q CAL [Link].
7. o r CAL Service mode is completed c 0.000 g

26
Repairing the Balance/Scale

A Open balance/scale
Caution: Removing the seal (warranty label) voids any warranty
coverage!

– Unplug the balance/scale from AC power.

– Take off all moving parts from balance/scale, e.g. weighing pan, internal
[Link]
draft shield etc.
– Cut through the warranty seal (A).

– Remove the two caps.

[Link] – Unscrew the recessed head screws located under the caps.
– Now, carefully lift up the complete housing towards the back, slide it
forward and pull it up.
– If necessary, the male connector (to the display) can be unplugged to make
all subassemblies accessible.

Note:
If the display is required, the male connector should not be unplugged!
[Link]

27
 Closing the balance/scale
– Plug in the male connector
B
– Place the complete housing back on, slide it towards the back and screw in
the recessed head screw (B).
– Reconnect the scale/balance to AC power.
– Check functions of the balance/scale.

[Link]

B Attention! After removing the seal (warranty label) and finishing service or
repair work on the balance/scale, reaffix your company control
seal.

[Link]

A
WARRANTY

GARANTIE

[Link]

28
 Exchanging Printed Circuit Boards
Caution! When exchanging printed circuit boards, always make sure that
the ESD (Electric Statistical Discharge) is performed correctly.
Keep the PCB in its shipping bag until installation. Otherwise,
the components on the PCB could be destroyed.

System PCB
Note:
The ED series contains two different system PCBs: „strain gauge and EMC“.
The EMC system PCB is supplied in different variants and depends on the model.

DMS-Systemplatine [Link]
The system PCB contains the „system and analog adjustment data“.

When exchanging the system PCB, always make sure that system and analog
adjustment data have been backed up using Sartorius service software.
Afterwards, these backed-up data must be written to the new PCB. If the data
cannot be read from a defective PCB, the data must be ordered from the
Sartorius database.
EMK-Systemplatine [Link]

If they are available on the old PCB, the solder bridges for the offset must be
taken over (see picture above) with the new strain gauge system PCB.

29
 Exchanging components
When exchanging components (systems with system PCB), it is not necessary to
transfer data. The data is pre-programmed on the system PCB.
After installation, the balance/scale must now be checked/adjusted:

– Zero-point offset, if necessary

– Off-Center Error
DMS-Systemplatine mit System [Link] – Linearity
– Span
– Determine internal calibration weight, if necessary

EMK-Systemplatine mit System [Link]

Digital PCB
Note:
Before exchanging Digital PCBs, make sure that the data have been backed up
by running the Sartorius service software.

The Digital PCB contains the „Application and Digital data (serial number,
weighing data etc.)“.
Afterwards, these backed-up data must be written to the new PCB.
If the data cannot be read from a defective PCB, the data must be ordered
Digitalplatine [Link] from the Sartorius database.

30
 Display PCB
The display PCB is supplied completely assembled with the keypad as a module.
Pay attention to the contacts on the keypad cable (E).
E

Anzeigeplatine [Link]

Power Supply PCB

The power supply PCB contains the calibration switch and the flash switch.
• The calibration switch (D) blocks the operating menu
• The flash switch (C) is used to reset the processor.
The flash switch is not required when service work is carried out. It must
Netzteilplatine [Link] be located in the position shown (switch head pointing towards the
power receptacle). No display will appear if this switch is in the wrong
position.
C
D

Data output port

Pay attention to the contacts on the keypad cable (F).
F

Datenausgang [Link]

31
 Error messages
In general, error messages are differentiated by temporary and static (fatal).
Temporary errors are displayed only briefly as text or error code.
If a fatal error occurs, the error code is displayed continuously (until the error
is eliminated).

Application Errors
Error display Description
[Link]. Temporary/Static Format error in the display, value cannot be displayed
[Link]. Temporary Print error; Printout not possible because XBPI is still activated
[Link]. Temporary Transfer error; value not permissible; too small or too large

Fatal errors
Error display Description
Err xx Temporary/Static Temporary weighing error, see Troubleshooting Guide
Err 2xx Static Fatal weighing error, see Troubleshooting Guide
[Link]. Static System error, Applicative data erroneous

32
Error Messages
Error- Explanation Remedial Measures
code
[Link]. Display format overflow, i.e., the value to be Waagenbetriebsmenü mit Menü: »Setup-Reset-Menue-
output cannot be shown on the display. Ja« zurücksetzen, »Waagenbetriebsmenü aufrufen und
einstellen«.

Err 02 Zero point error at the start of the calibration/ Sicherstellen, dass kein Bedienfehler vorliegt. Sollte sich
adjustment function; caused by operating error die Waage danach noch nicht justieren lassen, muß ein
(balance not tared, or still loaded), or stability »Vorlast-Abgleich« durchgeführt werden, anschließend
was not reached, or by a deviation of the zero nochmals »Extern justieren«.
point (adjust the preload).

Err 03 Zero-point error at the end of calibration or Allow the balance/scale to warm up; improve ambient
calibration timeout overrun conditions (place of installation too unstable); if
appropriate, elevate place of installation with menu
item: »SETUP [Link]. EMBIENT.«
Err 06 Internal calibration weight defective or not Check the calibration weight operating system and, if
present. necessary, exchange the main PCB. With balances
check the menu code settings.

Err 07 Function not permissible on calibrating balances/ Function not permissible on calibrating balances/scales
scales

Err 08 Zeroing error, Gross weight is out of zero range Remove weight from balance/scale and re-activate the
or a tare memory space is assigned. function.

33
Error- Explanation Remedial Measures
code
Err 09 Taring error, Gross weight is less than zero Place the weighing pan on the balance/scale or activate
zeroing function beforehand and re-tare

Err 10 “Tare” key is blocked, with data in the tare 2 The tare functions are interlocked; once the data
memory. (only for the application “Netto-Total”) in the tare 2 memory has been deleted, the tare key
will be accessible again.

Err 11 Invalid data; cannot be stored in the tare 2 The display value you tried to store is negative. Check
memory. the load on the balance (tare container).

[Link]. Reference value in the counting or weighing in The weight of the reference sample is too low, or the
percent application not permissible; cannot be displayed value is negative. Check the load on the
stored. balance (reference sample).

[Link]. The print key was pressed, or an external print Set the balance back to SBI; this can be done
command (“<ESC> P”) was given, while the using the » Sartorius service software « or
balance was in the XBPI mode. (Menu: » Reset Menue Yes «)

Err 50 Temperature compensation (TC) converter error; Perform TC compensation using the Sartorius service
value measured by the TC circuit exceeds the software. If this does not suffice, proceed as described
tolerance range. under » ERR 53 «.

Err 53 Temperature compensation (TC) converter not Check the TC sensors, the Digital PCB and the
functioning; no value transmitted to the connection- between the two. If necessary, proceed as
balance processor from the TC circuit. directed in “Exchanging the Digital PCB,” or replace the
TC sensors.
34
Error- Explanation Remedial Measures
code
Err 54 The balance converter value of the A/D converter Check the weighing system, the main PCB and the
is below the lower limit; the value measured by connection between the two. If necessary, proceed
the A/D converter is too low, or no value is as directed in “Exchanging the Digital PCB,” or see
measured. „Repairing the Weighing System.”

Err 55 The balance converter value of the A/D Check the weighing system, the Digital PCB and
converter is above the upper limit; the value the connection between the two. If necessary, proceed
measured by the A/D converter is too high.

Err 241 EEPROM checksum error in the permanent area; Overwrite the incorrect data record using the Sartorius
the data for the balance operating menu in the service software. If the error remains, then proceed with
internal EEPROM of the balance processor are “Exchanging the Digital PCB.”
incorrect.

Err 243 EEPROM checksum error in the menu range; With the menu access switch in the „open“ position,
the inalterable data in the internal EEPROM access the menu. Exit the menu and store by pressing the
of the balance processor are incorrect. << key: This corrects the checksums.

Err 245 EEPROM checksum error in the calibration Perform “External Calibration/Adjustment.”
area (zero point). The weighing system has not
yet been calibrated/adjusted, or data in the
internal EEPROM of the weighing system
processor are erroneous.

35
Error- Explanation Remedial Measures
code
Err 247 EEPROM checksum error in the adjustment/ Perform “External Calibration/Adjustment.”
calibration range (span); the balance has not yet
been calibrated or the data in the internal
EEPROM of the balance processor are incorrect.

Err 249 EEPROM checksum error in the calibration weight Follow the procedure for “Overwriting the Internal
range; the factor stored for the internal weight Calibration Weight.”
calibration exceeds the tolerance range, or is
incorrect.

Err 270/271 Internal errors Switch the balance/scale off and back on again

Err 280 Error during configuration of filter parameter Order data records from the database and upload them
settings into the in balance/scale, then cold start the balance/
scale

Err 281 Error during configuration of TC parameters See Err 280

Err 282 Error during configuration of creep compensation See Err 280

Err 283 CalFactorLoadCellparameter error See Err 280

36
Error- Explanation Remedial Measures
code
L The weight on the pan is below the weighing Make sure there was no operating error. If the error
capacity; the pan is not on the balance, the remains, perform “External Calibration/Adjustment” or
balance was incorrectly adjusted or the preload follow the procedure for “Adjusting the Preload.”
was incorrectly adjusted.

H The weight on the pan exceeds the weighing Make sure there was no operating error. If the error
capacity; the weight is too heavy; the balance remains, perform “External Calibration/Adjustment” or
was incorrectly adjusted; or the preload was follow the procedure for “Adjusting the Preload.”
incorrectly adjusted.

37
Service Specifications
Off-center load
Reproducibility Span Linearity TCS iso CAL
Eccentricity
Perm issible Permissible Perm issible Perm issible

Class
Weighing Test Test Adjustm. Test ppm
Model Readability tolerance tolerance tolerance Tarew eight Testw eight tolerance K
capacity w eight weight w eight w eight /K
s (±) (±) (±)

ED124S 120 g 0,1 mg 100 g 0,1 mg 100 g 0,4 mg E2 intern 100 g 0,4 mg 30/60/100 g 20 g 0,2 mg 2 n

ED153 100 / 40/70/110/1

150 g 0,001 g 100 g 0,001 g 100 g 0,004 g F1 g 150 g 0,002 g — g 0,002 g 2 n
ED153-CW intern 50
ED2201 2000 / 500/1000/
2200 g 0,1 g 2000 g 0,1 g 2000 g 0,3 g F2 g 2000 g 0,2 g — g 0,1 g 2 n
ED2201-CW intern 1500/2000
ED2202S 2000 / 500/1000/
2200 g 0,01 g 2000 g 0,01 g 2000 g 0,04 g F1 g 2000 g 0,02 g — g 0,02 g 2 n
ED2202S-CW intern 1500/2000

ED224S 220 g 0,1 mg 200 g 0,1 mg 200 g 0,4 mg E2 intern 200 g 0,4 mg 50/100/150 g 50 g 0,2 mg 2 n

ED3202S 2000 / 700/1500/

3200 g 0,01 g 2000 g 0,01 g 3000 g 0,04 g F1 g 3000 g 0,02 g — g 0,02 g 2 n
ED3202S-CW intern 2200/3000
ED323S 200 / 70/150/220/
320 g 0,001 g 200 g 0,001 g 300 g 0,003 g E2 g 300 g 0,003 g — g 0,002 g 2 n
ED323S-CW intern 300
ED4202S 2000 / 1000/2000/
4200 g 0,01 g 2000 g 0,01 g 4000 g 0,04 g E2 g 4000 g 0,02 g — g 0,02 g 2 n
ED4202S-CW intern 3000/4000
ED423S 200 / 100/20/300/
420 g 0,001 g 200 g 0,001 g 400 g 0,003 g E2 g 400 g 0,003 g — g 0,002 g 2 n
ED423S-CW intern 400
ED5201 5000 / 1500/2500/
5200 g 0,1 g 5000 g 0,1 g 5000 g 0,3 g F2 g 5000 g 0,2 g — g 0,1 g 2 n
ED5201-CW intern 4000/5000
ED6202S 5000 / 1500/3000/
6200 g 0,01 g 5000 g 0,01 g 5000 g 0,04 g E2 g 6000 g 0,02 g — g 0,02 g 2 n
ED6202S-CW intern 4000/6000
ED623S 500 / 150/300/
620 g 0,001 g 500 g 0,001 g 500 g 0,003 g E2 g 600 g 0,003 g — g 0,002 g 2 n
ED623S-CW intern 400/600
ED8201 5000 / 2000/4000/
8200 g 0,1 g 5000 g 0,1 g 5000 g 0,3 g F2 g 8000 g 0,2 g — g 0,1 g 10 n
ED8201-CW intern 6000/8000
ED822 500 / 200/400/600
820 g 0,01 g 500 g 0,01 g 500 g 0,03 g F2 g 800 g 0,02 g — g 0,02 g 5 n
ED822-CW intern /800
ED3202S 700/1500/
3200 g 0,01 g 2000 g 0,01 g 3000 g 0,04 g F1 2000 g 3000 g 0,02 g — g 0,02 g 2 n
GW3202 2200/3000
ED6202S 1500/3000/
6200 g 0,01 g 5000 g 0,01 g 5000 g 0,04 g E2 5000 g 6000 g 0,02 g — g 0,02 g 2 n
GW6202 4000/6000
1500/3000/
GW7201 7200 g 0,1 g 5000 g 0,1 g 5000 g 0,3 g F2 5000 g 7000 g 0,2 g — g 0,1 g 10 n
5000/7000
100/200/
GK2202 2200 ct 0,005 ct 200 g 0,005 ct 200 g 0,04 ct F2 200 g 400 g 0,01 ct — g 0,01 ct 2 n
300/400
GK703 30/60/80/
700 ct 0,001 ct 100 g 0,001 ct 100 g 0,003 ct F2 100 g 100 g 0,003 ct — g 0,002 ct 2 n
[Link] 120
GK303 300 ct 0,001 ct 50 g 0,001 ct 50 g 0,003 ct F2 50 g 50 g 0,003 ct — 15/30/40/60 g 0,002 ct 2 n
50/100/150/
GK1203 1200 ct 0,001 ct 200 g 0,001 ct 200 g 0,003 ct E2 200 g 200 g 0,003 ct — g 0,002 ct 2 n
200

All balance/scale models with suffix -CW are equipped with an internal calibration weight.
Just_ED_GK_GW_0106.xls

38
39
Sartorius AG
Weender Landstraße 94–108
37075 Goettingen, Germany
Telephone (0551) 308-4440
Fax (0551) 308-4449
Internet: [Link]
E-mail: [Link]@[Link]

Copyright by Sartorius AG, Goettingen, Germany.

All rights reserved. No part of this publication
may be reprinted or translated in any form or by any means
without the prior written permission of Sartorius AG.

The status of the information, specifications and

illustrations in this manual is indicated by the date
given below. Sartorius AG reserves the right to
make changes to the technology, features,
specifications and design of the equipment
without notice.

Status: February 2006 Sartorius AG, Goettingen, Germany

Printed in Germany on paper that has been bleached without any use of chlorine · I.K.
Publication No.: WED5001-e06021