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21 MW Solar Plant Design Report

The document is a design report for a 21 MW solar power plant in Maharashtra, focusing on the design of solar module mounting structures. It outlines the scope, wind speed considerations, load calculations, and design methodology, including materials and permissible deflections. Key parameters such as dead loads, wind loads, and earthquake loads are analyzed to ensure structural integrity.

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Raj Parmar
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0% found this document useful (0 votes)
85 views19 pages

21 MW Solar Plant Design Report

The document is a design report for a 21 MW solar power plant in Maharashtra, focusing on the design of solar module mounting structures. It outlines the scope, wind speed considerations, load calculations, and design methodology, including materials and permissible deflections. Key parameters such as dead loads, wind loads, and earthquake loads are analyzed to ensure structural integrity.

Uploaded by

Raj Parmar
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

21 MW SOLAR POWER PLANT in

Maharashtra

DESIGN REPORT FOR MMS


DESIGN REPORT FOR MMS Page 2 of 19

Contents
1 GENERAL ........................................................................................................................................................................ 3
1.1 SCOPE ............................................................................................................................................................................ 3
1.2 WIND SPEED................................................................................................................................................................... 3
1.3 MODULE MOUNTING STRUCTURE ................................................................................................................................. 3
2 LOADS AND LOAD COMBINATIONS ................................................................................................................................ 3
2.1 DEAD LOADS .................................................................................................................................................................. 3
2.2 WIND LOADS .................................................................................................................................................................. 3
2.3 BASIC LOAD CASES ......................................................................................................................................................... 4
2.4 LOAD COMBINATIONS.................................................................................................................................................... 4
3 DESIGN METHODOLOGY ................................................................................................................................................ 5
3.1 MATERIALS ..................................................................................................................................................................... 5
3.2 CONNECTIONS ............................................................................................................................................................... 5
3.3 FOUNDATIONS ............................................................................................................................................................... 5
3.4 PERMISSIBLE DEFLECTION ............................................................................................................................................. 5
4 MODULE DATA SHEET ..................................................................................................................................................... 6
5 LOAD CALCULATIONS ..................................................................................................................................................... 7
5.1 MEMBER PROPERTIES .................................................................................................................................................... 9
5.2 MAXIMUM DEFLECTION: ............................................................................................................................................... 9
5.3 PURLIN DESIGN ............................................................................................................................................................ 10
5.4 CONNECTIONS DESIGN ................................................................................................................................................ 12

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DESIGN REPORT FOR MMS Page 3 of 19

1 GENERAL

1.1 SCOPE

The scope of this design basis report (DBR) is intended to cover the design of solar module mounting
structures for multiple project site located in Maharashtra.

1.2 WIND SPEED

As per IS:875 Part-3 the wind speed considered for the project location is 44m/s.

1.3 MODULE MOUNTING STRUCTURE

MMS table size of 2x30 and 2X15 with 2 modules in Portrait orientation inclined towards south at 15deg fixed
tilting.

2 LOADS AND LOAD COMBINATIONS

2.1 DEAD LOADS

Dead load consists of the weight of the structure, solar modules, fasteners, etc.

Module Weight = 36.8 kg

2.2 WIND LOADS

All structures shall be designed for wind forces in accordance with IS:875(part-3) and as specified in this
document. The evaluation of the design wind speed and pressure will be made on the basis of the following
parameters:

Wind loads at 15 deg position.

Basic wind speed = 44 m/s

Probability factor (Risk coefficient), k1 = 0.91

Terrain category = 1

Terrain, height and structure size-based factor, k2 = 1.05

Topography factor, k3 = 1

Importance factor , k4 = 1

Wind directionality Factor , kd = 0.9

Tributary Area (A) = Column C/C Spacing X Purlin-Purlin Spacing

= 1.3 x 3 = 3.9 m2

Area averaging factor, ka = 1

Combination factor, kc = 1.0

The wind analysis shall consider the wind direction relative to the structure and both external and internal
pressure as applied to the windward and leeward sides of the structure.

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DESIGN REPORT FOR MMS Page 4 of 19

2.3 BASIC LOAD CASES

The following basic load cases shall be considered for the analysis;

Earthquake Load : EQ

Dead Load : DL

Wind load : WL

Load no Load case name


1 Earthquake Load +ve X direction (EQ+X)
2 Earthquake Load -ve X direction (EQ-X)
3 Earthquake Load +ve Z direction (EQ+Z)
4 Earthquake Load -ve Z direction (EQ-Z)
5 Dead Load (DL)
6 Wind Load Up (WL +Y)
7 Wind Load Down (WL -Y)
8 Wind Load +ve X direction (WL +X)
9 Wind Load -ve X direction (WL -X)
10 Wind Load +ve Z direction (WL +Z)
11 Wind Load -ve Z direction (WL -Z)

2.4 LOAD COMBINATIONS

Load combination for design shall be the one that induces the maximum forces and effects and consequently
the maximum stress from the following combinations of loads.

Load Primary load


Load case name Primary load Case Factor
combination No. case No.
5 Dead Load 1.0
101 DL + WL +Y
6 Wind Load Up 1.0
5 Dead Load 1.0
102 DL + WL -Y
7 Wind Load Down 1.0
5 Dead Load 1.0
103 DL + WL +Y + WL +X 6 Wind Load Up 1.0
8 Wind Load +ve X direction 1.0
5 Dead Load 1.0
104 DL + WL +Y + WL -X 6 Wind Load Up 1.0
9 Wind Load -ve X direction 1.0
5 Dead Load 1.0
105 DL + WL -Y + WL +X 7 Wind Load Down 1.0
8 Wind Load +ve X direction 1.0
5 Dead Load 1.0
106 DL + WL -Y + WL -X 7 Wind Load Down 1.0
9 Wind Load -ve X direction 1.0
5 Dead Load 1.0
107 DL + WL +Y + WL +Z 6 Wind Load Up 1.0
10 Wind Load +ve Z direction 1.0

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DESIGN REPORT FOR MMS Page 5 of 19

5 Dead Load 1.0


108 DL + WL +Y + WL -Z 6 Wind Load Up 1.0
11 Wind Load -ve Z direction 1.0
5 Dead Load 1.0
109 DL + WL -Y + WL +Z 7 Wind Load Down 1.0
10 Wind Load +ve Z direction 1.0
5 Dead Load 1.0
110 DL + WL -Y + WL -Z 7 Wind Load Down 1.0
11 Wind Load -ve Z direction 1.0
5 Dead Load 1.0
201 DL + EQ+X
1 Earthquake Load +ve X direction 1.0
5 Dead Load 1.0
202 DL + EQ-X
2 Earthquake Load -ve X direction 1.0
5 Dead Load 1.0
203 DL + EQ+Z
3 Earthquake Load +ve Z direction 1.0
5 Dead Load 1.0
204 DL + EQ-Z
4 Earthquake Load -ve Z direction 1.0

3 DESIGN METHODOLOGY

3.1 MATERIALS

Grade of structural steel as per IS-2062:2011. Galvanization specification shall be as per IS-4759:1996.

Material used for the structures:

E 350 - For Columns

E 550 – For Rafter, Bracings and Purlins

3.2 CONNECTIONS

Bolts diameter will not be less than 8mm. All structural bolts are of grade HDG 5.6 and module mounting
bolts are SS-304 grade.

3.3 FOUNDATIONS

Columns shall be embedded into the pile. The depth of the pile is fixed based on soil report and design
calculations.

3.4 PERMISSIBLE DEFLECTION

The permissible deflections of various steel members under normal loading conditions shall be limited as
specified below:

For Purlins /Rafter : Span/180 (Mid Span)

For Purlin / Rafter Cantilever : Span/150 (Overhang)

For Columns : Height/240

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DESIGN REPORT FOR MMS Page 6 of 19

4 MODULE DATA SHEET

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DESIGN REPORT FOR MMS Page 7 of 19

5 LOAD CALCULATIONS

References Load Calculations Value Units


Inputs
L= 2300 mm
Solar Panel size
B= 1216 mm
Inclination of solar panel = 15 degress
Weight of single solar panel W= 36.8 kg
Gravity g= 9.81 m/s2
Dead Load
Force due to one solar panel F = (W x g)/1000 = 0.361 kN
Force on purlins F x 1000/(B x 2) = 0.149 kN/m

Wind Load
City/Town
Regional basic wind speed Vb = 44 m/s

Table 1 Probability factor (Risk coefficient) k1 = 0.91


Terrain category and Height Terrain Category 1 Height = 3
Table 2 Terrain , height factor k2 = 1.050
Cl 6.3.3 Topography factor 1
Cl 6.3.4 Importance factor for the cyclonic region > 60km k4 = 1
Cl 6.3 Design wind velocity Vz = Vb x k1 x k2 x k3 x k4 = 42.04 m/s
Wind pressure intensity, 0.6xVzxVz 0.6 x Vz x Vz = P z = 1.06 kN/m2
Cl 7.2
Design wind pressure P z x Kd x Ka x Kc = P d
Cl 7.2.1 Wind directionality factor Kd = 0.9
Table 4 Tributary area A= 3.822 m2
Cl 7.2.2 Area averaging factor Ka = 1
Cl [Link] Combination factor Kc = 1
Cl 7.2 The value of P d shall not be less than 0.7P z Pd = 0.95 kN/m2
2
- = 0.95 kN/m

Angle with horizontal ⍺= 15 Degrees


+Cp = 0.70
Table 8 Pressure coefficients
-Cp = 1.10
Total Upward force on Panel Fu = -Cp x P d x L x B/1000000 = 2.94 kN
Force on purlins due to upward force Fu1 = Fu x 1000/(B x 2) = 1.208 kN/m

Total Downard force on Panel Fd = +Cp x P d x L x B/1000000 = 1.87 kN


Force on purlins due to downward force Fd1 = Fd x 1000/(B x 2) = 0.769 kN/m

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DESIGN REPORT FOR MMS Page 8 of 19

Wind load on individual members calculated as per cl.[Link], Table 28 and 29 of IS:875-Part3-2015
2
Wind pressure intensity Pd = 0.95 kN/m
Wind load Fz = width x K x Cf x P d Cl.[Link] Table-28 Table-29
Member Length (m) Width (m) l/b K Cf Fz (kN)
Positive X-direction
Column 0.864 0.05 17.28 0.777 0.6 0.023
Purlin 3 0.08 37.500 0.863 2 0.132
Front Bracing 1.638 0.04 40.950 0.873 0.6 0.020
Rear Bracing 1.689 0.04 42.225 0.877 0.6 0.021
Cross Bracing 3.072 0.1 30.720 0.842 1.8 0.145
Negative X-direction
Column 0.864 0.05 17.28 0.777 0.6 0.023
Purlin 3 0.08 37.500 0.863 2 0.132
Front Bracing 1.638 0.04 40.950 0.873 0.6 0.020
Rear Bracing 1.689 0.04 42.225 0.877 0.6 0.021
Cross Bracing 3.072 0.1 30.720 0.842 2.05 0.165
Positive Z-direction
Column 0.864 0.12 7.20 0.673 1.8 0.139
Rafter 3.62 0.12 30.167 0.841 2.05 0.198
Front Bracing 1.638 0.08 20.475 0.811 1.8 0.112
Rear Bracing 1.689 0.08 21.113 0.813 1.8 0.112
Cross Bracing 3.072 0.043 71.442 0.921 0.6 0.023
Negative Z-direction
Column 0.864 0.12 7.20 0.673 2.05 0.159
Rafter 3.62 0.12 30.17 0.841 1.8 0.174
Front Bracing 1.638 0.08 20.48 0.811 2.05 0.128
Rear Bracing 1.689 0.08 21.11 0.813 2.05 0.128
Cross Bracing 3.072 0.043 71.442 0.921 0.6 0.023

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DESIGN REPORT FOR MMS Page 9 of 19

5.1 MEMBER PROPERTIES


Area D B t Lip R Iz Iy M Cz Rz Ry Zz Zy Zo J Cw
MEMBER Name StaadName
(cm2) (mm) (mm) (mm) (mm) (mm) (cm4) (cm4) (kg/m) (cm) (cm) (cm) (cm3) (cm3) (cm) (cm4) (cm6)
COLUMN 120CS50X15X2 120CS50X15X2 4.70 120 50 2 15 3 104.576 15.703 3.6914 1.481 4.716 1.827 17.429 4.593 3.786 0.063 496.233
RAFTER 120CS50X15X1.2 120CS50X15X1.2 2.89 120 50 1.2 15 1.8 65.809 10.165 2.2709 1.529 4.770 1.874 10.968 2.980 3.885 0.014 319.549
PURLIN HAT80X35X24X6X0.9 HAT80X35X24X6X0.9 - 80 35 0.9 6 1.35
FRONT & REAR BRACING 80CS40X10X1.2 80CS40X10X1.2 2.05 80 40 1.2 10 1.8 21.301 4.432 1.6115 1.26 3.221 1.469 5.325 1.653 3.133 0.010 61.318
DIAGONAL BRACING 100CS43X12X1.2 100CS43X12X1.2 2.41 100 43 1.2 12 1.8 38.159 6.105 1.8941 1.3 3.977 1.591 7.632 2.076 3.295 0.012 131.437

5.2 MAXIMUM DEFLECTION:

Effective Actual
Load Length Allowable Deflection
Structural Member Case (mm) Deflection (mm) (mm) CHECK
Column-1 107 864 240 3.600 1.958 SAFE
Rafter 107 300 180 1.667 0.525 SAFE
Rafter Bottom Overhang 109 1979 150 13.193 6.2585 SAFE
Rafter Top Overhang 107 1641 150 10.940 5.4521 SAFE
Purlin 103 3000 180 16.667 12.186 SAFE

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DESIGN REPORT FOR MMS Page 10 of 19

5.3 PURLIN DESIGN

References Purlin Design Value Units


Purlin Specifications
Purlin size = 80-35-24-6-0.9
IS 801-
1975
Analysis has been carried out in STAAD
2
Maximum Axial Stress = 2.193 N/mm
2
Maximum Bending Stress = 254.777 N/mm
Maximum Shear stress = 14.815 N/mm2

Cl. 6.4.1 Allowable Shear stress in the web


h = 80 mm
t = 0.9 mm
w = 35.0 mm
2
Area of section A= 231.0 mm
= 2.31 cm2
Modulus of Elasticity E= 200000.0 N/mm2
Yield Strength Fy = 550 Mpa
= 5612 kgf/cm2
h/t ratio = 88.89
4590/Sqrt(Fy) = 61
Allowable Shear Stress in the web
Fv = 1275x √Fy / (h/t) , 0.4Fy , 5850000/(h/t)² Fv = 740.39 kgf/cm2
= 72.56 N/mm2
Actual shear stress = 14.815 N/mm2
Unity Ratio = 0.2042 ≤1
SAFE
Cl. 6.4.2 Allowable Bending Stress in webs
Fbw = 36560000 / (h/t)² Fbw = 3367.35 kgf/cm2
= 330.00 N/mm2
Actual Bending Stress = 254.78 N/mm2
Unity Ratio = 0.77 ≤1
SAFE
Cl. 6.4.3 Combined Bending and Shear stress
√ ((fbw/Fbw)² + (fv/Fv)²) ≤ 1
Actual compression stress at junction of flange and web fbw = 254.78 N/mm2
Fbw= 330.00 N/mm2
fv = 14.82 N/mm2
Fv= 72.6 N/mm2
0.80 ≤1
SAFE

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DESIGN REPORT FOR MMS Page 11 of 19

Cl. 6.3 Buckling strength Fb


Unbraced length of the member L= 300 cm
Section Modulus about major axis Sxc = 4.64 cm³
Moment of Inertia about minor axis Iyc = 27.27 cm⁴
Modulus of Elasticity E= 203874 kgf/cm²
Yield Stress Fy = 5612 kgf/cm²
Bending Co-efficient Cb = 1
(L² Sxc) / (d Iyc) = 1914.19
0.18 π² E Cb / Fy = 64.54
0.9 π² E Cb / Fy = 322.68
(2/3)Fy - [Fy² / (2.7π² E Cb)] x [(L² Sxc) / (d Iyc)] = -7356.23 kgf/cm²
0.3 π² E Cb [(d Iyc) / (L² Sxc)] = 315.35 kgf/cm²

Allowable compression stress Fb = 315.35 kgf/cm²


Actual compression stress fca = 22.355 kgf/cm²
U.C fca/Fb = 0.0709 ≤1
SAFE
Cl. 6.7 Combined Axial and Bending
Maximum axial stress Fa = 22.35 kgf/cm²
Cl. 6.2 Compressive Stress in Beams Fc
Web depth ratio h/t = 88.889
Web width ratio w/t = 38.889
530/ √Fy = 7.075 kgf/cm²
1210/ √Fy = 16.152 kgf/cm²
For (w/t < 530/ √Fy) F = 0.6 x Fy = 3367.347 kgf/cm²
For (w/t > 530/ √Fy) & (w/t <Fy1210/
[0.767 - (3.15/10⁴) (w/t) √Fy] =
√Fy) 845.809 kgf/cm²
For (w/t < 1210/ √Fy) & (w/t < 25) 562000 / (w/t)² = 371.608 kgf/cm²
For (w/t > 25) & (w/t < 60) 1390 - 20 (w/t) = 612.222 kgf/cm²
Allowable Compressive stress Fc = 612.222 kgf/cm²
Radius of gyration r= 3.44 cm
KL/r = 87.31
Cc = √ (2 x π2 E / Fy) = 26.78
Q = Fc / F = 0.18
Cc / Q = 147.28
2
Fa1 = 0.522 Q Fy - [Q Fy KL/r / 12500] = 481.833 kgf/cm²
Fa / Fa1 = 0.046 < 0.15
Fa / Fa1 + Fb/ Fb1 = 0.818 ≤1
SAFE

SUNRACK TECHNOLOGIES LLP


DESIGN REPORT FOR MMS Page 12 of 19

5.4 CONNECTIONS DESIGN

References Connections Design Value Units

Column - Gusset connection


M10 5.6

Column and Gusset are connected by 3, 10 dia bolt.


Shear capacity of the bolt
Shear to be resisted by bolt Vsb = 1.60 kN
Edge Distance e= 30.00 mm
Ultimate tensile strength of bolt fub = 500.00 Mpa
IS 800.2007 Ultimate tensile strength of plate fu = 490.00 Mpa
Cl:10.3.3 Diameter of the bolt d= 10.00 mm
Diameter of the bolt hole do = 12.00 mm
Number of shear planes with threads intercepting the shear plane nn = 1.00
Number of shear planes without threads intercepting the shear plane ns = 0.00

2
Nominal plain shank area of the bolt Asb = 0 mm
2
Net shear area of the bolt at threads Anb = 61.26 mm
Nominal shear capacity of the bolt Vnsb = 17.68 kN
Permissible shear stress of bolt 0.6Vnsb = 10.61 kN
SAFE
IS 800.2007 Bearing capacity of the bolt
Cl:10.3.4 kb kb = 0.83
Summation of thickness of connected plates expereincing bearing in same t= 4.00 mm
direction
Nominal bearing capacity of the bolt Vnpb = 40.83 kN
Permissible bearing capacity of bolt 0.6Vnpb = 24.50 kN
Allowable Shear force = 10.61 kN
SAFE

SUNRACK TECHNOLOGIES LLP


DESIGN REPORT FOR MMS Page 13 of 19

References Connections Design Value Units

Column Post to Rafter connection


M10 5.6

Column Post and Rafter are connected by 2, 10 dia bolts.


Shear capacity
Shear to be resisted by bolt Vsb = 5.75 kN
Edge Distance e= 30.00 mm
IS 800.2007 Ultimate tensile strength of bolt fub = 500.00 Mpa
Cl:10.3.3 Ultimate tensile strength of plate fu = 490.00 Mpa
Diameter of the bolt d= 10.00 mm
Diameter of the bolt hole do = 12.00 mm
Number of shear planes with threads intercepting the shear plane nn = 1.00
Number of shear planes without threads intercepting the shear plane ns = 0.00

2
Nominal plain shank area of the bolt Asb = 0 mm
2
Net shear area of the bolt at threads Anb = 61.26 mm
Nominal shear capacity of the bolt Vnsb = 17.68 kN
Permissible shear stress of bolt 0.6Vnsb = 10.61 kN
SAFE
IS 800.2007 Bearing capacity
Cl:10.3.4 kb kb = 0.83
Thickness of connected plates expereincing bearing in same direction t= 3.20 mm

Nominal bearing capacity of the bolt Vnpb = 32.67 kN


Permissible bearing capacity of bolt 0.6Vnpb = 19.60 kN
Allowable Shear force = 10.61
SAFE

SUNRACK TECHNOLOGIES LLP


DESIGN REPORT FOR MMS Page 14 of 19

References Connections Design Value Units

Gusset and Bracings connection


M12 5.6

Bracings and Gusset are connected by 1, 12 dia bolt.


Shear capacity
Shear to be resisted by bolt Vsb = 12.75 kN
Edge Distance e= 30.00 mm
IS 800.2007 Ultimate tensile strength of bolt fub = 500.00 Mpa
Cl:10.3.3 Ultimate tensile strength of plate fu = 490.00 Mpa
Diameter of the bolt d= 12.00 mm
Diameter of the bolt hole do = 14.00 mm
Number of shear planes with threads intercepting the shear plane nn = 1.00
Number of shear planes without threads intercepting the shear plane ns = 0.00

2
Nominal plain shank area of the bolt Asb = 0 mm
2
Net shear area of the bolt at threads Anb = 88.22 mm
Nominal shear capacity of the bolt Vnsb = 25.47 kN
Permissible shear stress of bolt 0.6Vnsb = 15.28 kN
SAFE
IS 800.2007 Bearing capacity
Cl:10.3.4 kb kb = 0.71
Thickness of connected plates expereincing bearing in same direction t= 3.20 mm

Nominal bearing capacity of the bolt Vnpb = 33.60 kN


Permissible bearing capacity of bolt 0.6Vnpb = 20.16 kN
Allowable Shear force = 15.28
SAFE

SUNRACK TECHNOLOGIES LLP


DESIGN REPORT FOR MMS Page 15 of 19

References Connections Design Value Units

Rafter - Bracings connection


M12 5.6

Rafter and Bracings are connected by 1, 12 dia bolt.


Shear capacity of the Bolt
Shear to be resisted by bolt Vsb = 11.58 kN
Edge Distance e= 30.00 mm
IS 800.2007 Ultimate tensile strength of bolt fub = 500.00 Mpa
Cl:10.3.3 Ultimate tensile strength of plate fu = 670.00 Mpa
Diameter of the bolt d= 12.00 mm
Diameter of the bolt hole do = 14.00 mm
Number of shear planes with threads intercepting the shear plane nn = 1.00
Number of shear planes without threads intercepting the shear plane ns = 0.00

2
Nominal plain shank area of the bolt Asb = 0 mm
2
Net shear area of the bolt at threads Anb = 88.22 mm
Nominal shear capacity of the bolt Vnsb = 25.47 kN
Permissible shear stress of bolt 0.6Vnsb = 15.28 kN
SAFE
IS 800.2007 Bearing capacity
Cl:10.3.4 kb kb = 0.71
Thickness of connected plates expereincing bearing in same direction t= 2.40 mm
Nominal bearing capacity of the bolt Vnpb = 34.46 kN
Permissible bearing capacity of bolt 0.6Vnpb = 20.67 kN
Allowable Shear force = 15.28
SAFE

SUNRACK TECHNOLOGIES LLP


DESIGN REPORT FOR MMS Page 16 of 19

References Connections Design Value Units

Column post and Diagonal bracing connection


M10 5.6

Column post and Side bracing are connected by 1, 10 dia bolt.


Shear capacity
Shear to be resisted by bolt Vsb = 3.67 kN
Edge Distance e= 30.00 mm
IS 800.2007 Ultimate tensile strength of bolt fub = 500.00 Mpa
Cl:10.3.3 Ultimate tensile strength of plate fu = 490.00 Mpa
Diameter of the bolt d= 10.00 mm
Diameter of the bolt hole do = 12.00 mm
Number of shear planes with threads intercepting the shear plane nn = 1.00
Number of shear planes without threads intercepting the shear plane ns = 0.00

2
Nominal plain shank area of the bolt Asb = 0 mm
2
Net shear area of the bolt at threads Anb = 61.26 mm
Nominal shear capacity of the bolt Vnsb = 17.68 kN
Permissible shear stress of bolt 0.6Vnsb = 10.61 kN
SAFE
IS 800.2007 Bearing capacity
Cl:10.3.4 kb kb = 0.83
Thickness of connected plates expereincing bearing in same direction t= 3.20 mm

Nominal bearing capacity of the bolt Vnpb = 32.67 kN


Permissible bearing capacity of bolt 0.6Vnpb = 19.60 kN
Allowable Shear force = 10.61
SAFE

SUNRACK TECHNOLOGIES LLP


DESIGN REPORT FOR MMS Page 17 of 19

References Connections Design Value Units

Purlin and Rafter connection


M8 5.6

Purlin and Rafter are connected by 2, 8 dia bolts


Shear capacity
Shear to be resisted by bolt Vsb = 0.92 kN
Edge Distance e= 30.00 mm
IS 800.2007 Ultimate tensile strength of bolt fub = 500.00 Mpa
Cl:10.3.3 Ultimate tensile strength of plate fu = 670.00 Mpa
Diameter of the bolt d= 8.00 mm
Diameter of the bolt hole do = 10.00 mm
Number of shear planes with threads intercepting the shear plane nn = 1.00
Number of shear planes without threads intercepting the shear plane ns = 0.00

2
Nominal plain shank area of the bolt Asb = 0 mm
2
Net shear area of the bolt at threads Anb = 39.21 mm
Nominal shear capacity of the bolt Vnsb = 11.32 kN
Permissible shear stress of bolt 0.6Vnsb = 6.79 kN
SAFE
IS 800.2007 Bearing capacity
Cl:10.3.4 kb kb = 0.75
Thickness of connected plates expereincing bearing in same direction t= 2.10 mm

Nominal bearing capacity of the bolt Vnpb = 21.00 kN


Permissible bearing capacity of bolt 0.6Vnpb = 12.60 kN
Allowable Shear force = 6.79
SAFE

IS 800.2007 Tension Capacity


Cl:10.3.5 Tensile force to be resisted by one bolt = 0.920 kN
Ultimate tensile strength of bolt fub = 500.00 Mpa
Yield stress of the bolt fyb = 215.00 Mpa
2
Net tensile area An = 38.23 mm
2
Shank area of the bolt Asb = 50.27 mm
Partial safety factor for material resistance of yielding ⑂mo = 1.10
Partial safety factor for material resistance of connection ⑂mb = 1.25
Nominal tensile capacity of the bolts T nb = 12.28 kN
SAFE

SUNRACK TECHNOLOGIES LLP


DESIGN REPORT FOR MMS Page 18 of 19

References Connections Design Value Units

Purlin Splice connection


M8 5.6

Purlins at splice are connected by 4, 8 dia bolts.


Shear capacity
Shear to be resisted by bolt Vsb = 0.46 kN
Edge Distance e= 30.00 mm
IS 800.2007 Ultimate tensile strength of bolt fub = 500.00 Mpa
Cl:10.3.3 Ultimate tensile strength of plate fu = 670.00 Mpa
Diameter of the bolt d= 8.00 mm
Diameter of the bolt hole do = 10.00 mm
Number of shear planes with threads intercepting the shear plane nn = 1.00
Number of shear planes without threads intercepting the shear plane ns = 0.00

2
Nominal plain shank area of the bolt Asb = 0 mm
2
Net shear area of the bolt at threads Anb = 39.21 mm
Nominal shear capacity of the bolt Vnsb = 11.32 kN
Permissible shear stress of bolt 0.6Vnsb = 6.79 kN
SAFE
IS 800.2007 Bearing capacity
Cl:10.3.4 kb kb = 0.75
Thickness of connected plates expereincing bearing in same direction t= 1.80 mm

Nominal bearing capacity of the bolt Vnpb = 18.00 kN


Permissible bearing capacity of bolt 0.6Vnpb = 10.80 kN
Allowable Shear force = 6.79
SAFE

SUNRACK TECHNOLOGIES LLP


DESIGN REPORT FOR MMS Page 19 of 19

References Connections Design Value Units

Purlin - Module
IS 800.2007 M8 SS304

Purlins are connected to Module by SS-304 bolts. These bolts are primarily in tension and hence shear forces
are negligible.

Cl:10.3.5 Tensile force to be resisted by one bolt = 0.735 kN


(Total upward wind force/4)
Ultimate tensile strength of bolt fub = 510.00 Mpa
Yield stress of the bolt fyb = 215.00 Mpa
Diameter of the bolt d= 8.00 mm
Diameter of the bolt hole do = 10.00 mm
2
Net tensile area An = 38.23 mm
2
Shank area of the bolt Asb = 50.27 mm
Partial safety factor for material resistance of yielding ⑂mo = 1.10
Partial safety factor for material resistance of connection ⑂mb = 1.25
Nominal tensile capacity of the bolts T nb = 12.28 kN
SAFE

SUNRACK TECHNOLOGIES LLP

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