Diesel Generator Operating Manual

Single-phase

KDE 16EA KDE 16STA

KDE 19EA KDE19STA

Three-phase
KDE 16EA3 KDE 16STA3
KDE 19EA3 KDE 19STA3

1
 PROLOGUE
Thank you for purchasing our generators.

In this manual you will find the instructions for use and maintenance of the models
KDE16EA, KDE16STA, KDE19EA, KDE19STA, KDE16EA3, KDE16STA3, KDE19EA3, KDE19STA3.

All the information, illustrations, and technical features contained in this publication are
based on the most recent information available at the time of its publication.

We reserve the right to make any changes we deem necessary without prior notice.
without incurring any obligation.

No part of this publication may be reproduced without prior consent.

granted in writing.

This manual must be part of the generator permanently and, in case of returning
to sell the product, it must be attached.

Check the local laws and regulations before using the generator. If
Do you have any questions about compliance with local government requirements?
the shared use generation, consult a qualified electrician, electrical inspector, or with
contractor license.

Read this manual carefully. Pay special attention to these symbols and instructions.
following:

WARNING
Yes no him they continue correctly you are precautions can to result in
material damages, serious injuries or death!

Read all labels and the owner's manual before operating this generator.
Operate only in well-ventilated areas. Exhaust gases contain carbon, a poison.
carbon monoxide, and it can be deadly. Always turn off the engine before refueling. Wait
5 minutes before restarting.
Check for fuel spills or leaks. Clean and/or repair before use.
Keep ignition sources away from the engine.

WARNING
Indicates a great possibility of serious personal injuries or death if the instructions are not followed.
instructions.

ATTENTION
Indica what the damage del team himself will produce yes the
the instructions are not being followed.

NOTICE
Indica what the information self provides for yes help.
To ensure safety and durability, be sure to follow the instructions of this
manual. To ensure the safety of the operator of others,y
Make sure it works correctly and be careful with the management of your
generator group.

2
Indica what exists a danger potential de graves
injuries or even death if due to carelessness or misuse of the operation
established. Make sure to read this manual before operation.

WARNING

If you encounter any problems or have any questions about your setup, please refer to
our company or an authorized agent.

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 Content

1. Safety information
2. Denomination of the pieces and control units
2.1 Generator fig.
2.2 Control Panel
2.3 Circuit breaker
2.4 Fuel gauge
2.5 Functions of the digital panel
2.6 Single-phase and three-phase terminal outputs
3. Start-up and operation of the generator
3.1 Motor oil
3.2 Combustible
3.3 Refrigerant
3.4 Fuel/Water Separator
3.5 Battery
4. Engine Operation
4.1 Shooting period (the first 50 hours)
4.2 Engine Start
4.3 Engine stop
5. Management of the generator
5.1 Connection to a building's power supply system
5.2 Application A.C.
5.3 Use of plugs and terminals
6. Maintenance
6.1 Maintenance plan
6.2 Replace the engine oil
6.3 Air filter service
6.4 Battery cleaning
6.5 Placement of the Fuse
7. Transportation and storage
7.1 Transport
7.2 Storage
8. Problem solving
9. Specifications and technical data
10. Wiring diagram
11. Appendix

4
1. Safety information

WARNING

For the safety of the operator and others, make sure to use the
generator set with care.

Responsible operator:

Know how to stop the generator quickly in case of emergency.

The procedures for the use and connection of all the controllers of the generator set,
and output sockets. Ensure that the operator must receive the appropriate
instruction.
The operation includes installation, operation, and maintenance, which must be
carried out by professionals who are well acquainted with the function of a generator.

WARNING

The dangers of carbon monoxide.

Exhaust gases contain carbon monoxide, a colorless and odorless gas. Inhalation
the exhaust gases can cause loss of consciousness and even lead to causing the
death.
If the generator is run in an unventilated place, the air that
breathing may contain a dangerous amount of exhaust gases. Therefore, make sure to
maintain good ventilation to prevent exhaust gases from accumulating.

WARNING

Risk of electrical discharges.

The generators produce an electric current sufficient to cause a series

of electric shocks or electrocution if used incorrectly. The execution of the group
generator in wet places, such as rain, snow, pool or sprinkler system or
when your hands are wet, it can cause electrocution. Do not connect it to the system of
building power supply without insulation performed by a qualified electrician.

WARNING

Fire and burns

El escape se calienta lo suficiente para encender algunos materiales. El grupo electrógeno

It must be kept at least 1 meter away from buildings and other equipment.
Keep flammable materials away from the generator. Make sure to
store the generator after the engine has cooled down.
The fuel is flammable and the fuel vapors can explode. Fill the tank in
a well-ventilated area with the engine off. Keep flames and sparks away, and do not
smoking in the area.

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The fuel can spill and ignite if the generator set is tilted or overturned.
Place the generator on a firm and level surface. Avoid sand or snow.
Avoid using the generator in a high-risk area.
Some parts of the combustion engine can be very hot. A mistake could result in
burns. Please be aware of the generator's warning labels.
Operators must be aware of self-protection when operating the generator.
please wear noise protective helmets, insulated boots, and protective gloves.
Operators must lock the doors to prevent unauthorized persons (especially
children) can have some mishap.

6
2. Denomination of parts and control units

2.1 Generator fig.

2.2 Control Panel

Start switch
Start and stop the engine

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POSITION OF THE KEY
OFF: To stop the engine
To start the engine
To start the engine. The starter motor spins. Remove your hand from the key once.
When the engine has started, the start switch will return. to the position 'ON'
automatically

NOTICE OF INSTRUCTIONS
Make sure to set the starter switch to the 'OFF' position when the engine has stopped.
The warning light will turn on if the left engine switch is in the position.
ON

2.3 Circuit breaker

The circuit breaker will automatically turn off if it detects overload or any
anomaly in the system during the operation.
Make sure to check for anomalies in the equipment or overload before turning on the switch.
again.
The circuit breaker can prevent electrical short circuits.

2.4 Fuel Gauge

Fuel tank level gauge, can be identified when the lock

the electricity is in the 'ON' position. If the meter mark is at the minimum level, go back to
fill the fuel tank.

2.5 Functions of the digital panel

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Functions:
Screen option: Change the content of the screen, the content includes: voltage of the
battery, operating time, output frequency, output current and the voltage of
generator.
Phase sequence switch: Connect the three-phase voltage and current.
Start / Backup: Start the generator, press the remote for two minutes
after the starter generator, the generator's current specification is
will be shown automatically.
Stop / Delete: Stop the generator, indicator light issues.

Function indicator:
Battery voltage: indicates the voltage of the battery.
Duration: Indicates the total time the generator has been running.
Frequency: Indicates the frequency of the generator.

Three-phase current: Indicates current generator.

Single-phase power supply: Indicates the power of the generator.
Generator voltage: the voltage of the generator is indicated.
Current generator: Indicates the presence of electrical energy.
Functioning problems: Indicate the problems, check with the code list.

The indicator light function of the map list Code:

P-01 low oil pressure: Indicates low oil pressure, the generator self-brakes.
P-02 Low frequency: Indicates the higher (lower) frequency, the generator self-brakes.
P-03 low tension: the higher (lower) voltage is indicated, the generator self-brakes.
P-04 generator overload: indicates an overload, the generator self-brakes.
P-05 startup issues: the failure that indicates the beginning
P-06 the emergency indicator: Indicates generator shutdown according to the measurement of
emergency.
P-07 load issues: System load failure.
P-08 Overheating generator: The water temperature of the generator is
overheats, the engine self-brakes.

2.6 Single-phase and three-phase output terminals

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3. Startup and operation of the generator

Check the following before starting the generator. Make sure the generator is in
a flat surface with the wheels locked.

3.1 Motor oil

IMPORTANT INFORMATION
The engine oil is an important factor that affects engine performance and lifespan.
service. Make sure to check the engine on a flat surface with the engine off.

CC or CD quality oil SAE 10W30 or the recommended equivalent products. (Must be there
CC or CD observations on the motor oil packaging
The SAE10W30 type is generally recommended at all temperatures. Select the viscosity.
suitable for the average temperature in your area

Open the service door

2. Remove and clean the rod
3. Screw the rod according to the figure
4. Check the oil level. If the level marks the lower limit, refill with the recommended oil.
up to the upper limit

3.2 Combustible

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Fuel tank capacity: 38L.
Turn the electric lock to the ON position and check the fuel indicator.
If necessary, fill the tank to the upper limit. Do not fill the tank with
flammable above the upper limit mark.

NOTICE
Use combustible diesel.
Do not use contaminated or mixed diesel fuel. Prevent dirt or water from entering.
the fuel tank.
Make sure to screw the tank cap on tightly after refueling.

WARNING
Diesel fuel is flammable and explosive under certain conditions. Fill the tank in a
well-ventilated area with the engine off.
Do not smoke or allow flames or sparks in the area where the engine tank is filled or where
stores the diesel fuel.

Do not fill the tank too much, and make sure that the fuel cap is closed tightly.
after refueling.
Be careful not to spill fuel when filling the tank. If fuel spills,
make sure the area is dry before starting the engine.
Use diesel fuel. Do not use gasoline, kerosene, fuel oils, etc.

NOTICE
Use the appropriate diesel grade according to the season and ambient temperature.
fuel could freeze and prevent the fuel engine from starting. If the
Winter fuel used in summer could lead to a power shortage. Make sure
to use the appropriate grade of diesel fuel that meets the ambient temperature.
Refuel frequently, especially in winter. Water can
accumulate if there is too much air in the fuel tank. We recommend filling it up afterwards
for each use of the generator.

IMPORTANT INFORMATION
Breathe out the air
Es difícil arrancar el motor después de que el combustible estaba arriba, por que el aire que se
they mix in the fuel lines. Make sure to purge all the air according to the
instructions included in the engine operating manual, for your part be sure to
that the fuel has been delivered to the fuel and water separator, then restart
the engine with no load.

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 IMPORTANT INFORMATION
The fuel and lubricant oil have been drained from the generator before
exit the factory. Make sure to fill with lubricant oil and fuel before operation
initial

IMPORTANT INFORMATION
Compruebe si el combustible, el lubricante y el refrigerante están en el nivel recomendado.

Waste oil and water treatment:

Do not pour waste oil into the sewers or the river to prevent pollution.
environment. The waste oil from the generator must be stored in a socket. For
to deal with materials, such as fuel, cooling water for oil,
solvent, the filter and the battery, act in accordance with the current law.

3.3 Refrigerant

Open the maintenance door.

2. Check the water level while the engine has a normal temperature reading. If
the level is approaching the 'MIN' mark, fill with refrigerant to the 'MAX' mark.

3. If there is no coolant in the plug, check if the cooling system has

leading age and the service if necessary. Make sure there is coolant in the radiator and
in the refrigeration socket.

WARNING

Do not open the radiator cap when the engine is still hot, otherwise the
Refrigerant can spill and cause severe burns.

Wait until the engine is cold, turn the radiator cap counterclockwise until it
stop. Do not press down while turning the cap. After any pressure
the remaining has been relieved, remove the cover by pressing down and again in the direction
counterclockwise.

Add enough liquid to fill the radiator, and reinstall the cap. Make sure to
adjust it securely. Fill the cooling plug to the MAX mark with the engine cold.

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Refrigerant Recommendation
Use the specified high-quality ethylene glycol antifreeze. Mix the antifreeze
with low mineralization drinking water or distilled water. A 50/50 mixture of antifreeze.
ethylene glycol and water are recommended to provide the best descent performance
temperature and anticorrosion. A higher concentration of antifreeze decreases efficacy
of refrigeration and is only recommended if additional protection against freezing is
necessary. A concentration of antifreeze of less than 40% will not provide protection
suitable against corrosion.

IMPORTANT INFORMATION
The use of improper antifreeze, hard water, or salt water can cause damage due to
corrosion that will shorten the life of the engine.

3.4 Fuel/Water Separator

Open the service door
Check that the fuel-water separator has no dirt, water, or sediment; clean it if it does.
it is necessary

Drain the water: if there is water mixed with oil, usually the fuel separator
water can separate the water, and it settles at the bottom of the cup. So we need to change
regularly. Release the water drain bolt, the water will drain from the tube.
rubber, then tighten the bolt.

3.5 Battery
The generator uses batteries that do not require maintenance filling of liquid.
Pay attention to the battery status indicators:
Blue: the battery is in good condition
Blanco: electricity is not enough, it needs to charge.

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Red: the electrolyte is not sufficient, it has to be changed.

WARNING

BATTERY can produce explosive gases. Keep flames away from the battery.
sparks and cigarettes.

Keep the battery in a well-ventilated place while charging.

WARNING

Chemical Hazards: the battery electrolyte contains sulfuric acid. Contact with the eyes or
The skin can cause serious burns. Use a mask and protective clothing.
Antidote: If the electrolyte comes into contact with your eyes, rinse thoroughly with lukewarm water.
at least for 15 minutes and call the doctor immediately.
Poison: The electrolyte is toxic
Antidote:
OUTSIDE: Wash with plenty of water
Internal: Drink large amounts of water or milk. Continue with milk of magnesia or oil.
Vegetable, and I called a doctor immediately. Keep it out of reach of children.

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4. STARTING AND STOPPING THE ENGINE

4.1 Shooting period (50 initial hours)

The initial break-in period is very important for extending the life of the engine. Do not make
run the full load engine during the break-in period. Make sure to run the
motor with a load of 50%-60% during the break-in period

4.2 Start the engine

Disconnect any load delete plug of C.A. before of start.
1. Close the AC circuit breaker.

2. Insert the electric start key and turn to the START position, the unit is in
Preheating, the key is released, the group will start and will automatically return to the position.
ON.
3. The smart control panel can automatically preheat upon startup, the time is
you can adjust.

IMPORTANT INFORMATION

When PRE-H is displayed, the unit is preheating. After preheating,

the unit will return to the STAR automatically. When START is displayed, the unit is
starting.

NOTICE
Heat the pump motor to stabilize the motor speed, eliminating fluctuations.
of voltage, as well as to reduce wear and prevent seizing caused by the
heating of motor oil and lubricant oil.
It is normal for blue smoke to be expelled during heating.

4.3 Engine Shutdown

In an emergency situation:
Turn the engine switch to the OFF position

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To restore the emergency button, twist it clockwise.
Turn off the electrical appliance switch.
2. Turn off the switch (Turn the switch to "OFF")
3. Close the electric lock (Turn the key of the electric lock to 'OFF')

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5. MANAGEMENT OF THE GENERATOR

5.1 Connection to the electrical system of a building.

If the generator will be used as an alternative to the electricity company, it

You must install an isolator switch to disconnect the utility lines from the
building when the generator is connected. The installation must be carried out by a
qualified electrician and must comply with all electrical laws and codes.

WARNING

Incorrect connections to a building's electrical system can lead to the generation of

electricity in the reverse from the generator towards the service lines and can cause
serious injuries or death to company employees or anyone in contact
with the network. Consult the electric company or a professional electrician.

IMPORTANT INFORMATION

Incorrect connections to the electrical system of a building can lead to the generation of
electricity in the reverse from the generator to the service lines, which can cause damage
seriously the generator and can cause fires.

FUNCTIONING INFORMATION

In some places, generators are required by law to register with the companies.
local regulations. Check the appropriate local registration regulations and procedures
of use,

NOTICE
To avoid an electric shock from defective devices, the generator must be
grounded. Connect the ground terminal of the generator to a grounding source
external.

5.2 Alternating Current Application - A.C.

OPERATION INFORMATION

Make sure that all appliances are in good working condition before
connect them to the generator. If a device begins to operate abnormally, it
it slows down, or stops suddenly, turn off the engine immediately. Disconnect the device
and determine if the problem is due to a device issue or an overload.

IMPORTANT INFORMATION

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Make sure that the appliances do not exceed the generator's rated power by more than 30.
minutes and that it never exceeds the maximum load capacity. A considerable overload
produce a short circuit. The localized overload may not produce a short circuit, but it
will shorten the lifespan of the generator.
Make sure to turn off the engine and remove the key from the engine switch before connecting the
the devices to the AC terminals.
Use cables of sufficient size or current ratings to connect the appliances to the
terminals C.A.
When connecting the cable to the output terminal (three-phase or single-phase), connect the other
extreme of the cable to the terminal and the screw on the screw. Do not touch the plugs or terminals,
while the generator is in operation.
Do not connect or disconnect the device when the AC circuit breaker is in the ON position.
if it cannot produce a short circuit or damage to the devices.
Do not connect the device to a different amperage or voltage than indicated, otherwise it may
damage the generator or the device.

NOTICE OPERATION

Most appliances and electric motors require more rated current.

for the startup. The starting current of the electric motor is 5-7 times higher than
the nominal of normal operation, so the generator set can start better
with electric motors at 40% -50% of the load capacity of the set.
With an overload, the circuit breaker will disconnect. If this happens, reduce the
electric charge in the circuit. Wait a few minutes before resetting the switch
automatic.
If there are several electric motors to connect, please first start the one with the highest power, and
later the low consumption ones.
Make sure to start the generator with zero load, and then connect the load.

C.A. application (three-phase 400 V)

1. Open the cover of the connection wiring box and connect the cable to terminals U, V, and W. (Use
of terminals)

IMPORTANT INFORMATION

Make sure to connect the wires to the correct terminals, otherwise the electric motor
It works in reverse. Do not connect a device with two generators in this way.
simultaneous

2. Close the junction box and tighten the screws.

3. Start the engine
Examine the voltage and frequency of the three-phase generator in the smart panel.
4. Connect the device. (single-phase 220 V)

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 IMPORTANT INFORMATION

To avoid overload, each power outlet and the charging terminal are the same,
especially when the generator uses communicator and voltage sensor.

Turn the AC switch to the ON position.

AC output terminals.
To use 400 V (three-phase) terminals

Note: Do not exceed the rated power when using only one circuit.
Connection: U, V, and W terminals

To use 400 V terminals (single-phase)

When only one circuit is used:

Connection: U-V terminals, U-W terminals, or V-W terminals.

When using two circuits at the same time, apply the load to each pair of terminals.
equally to avoid overload:
Connection: terminals U-V, U-W, terminals U-W, V-W or terminals U-V, V-W.

When using three circuits at the same time, apply the load to each pair of terminals.
equally to avoid overload:
Connection: U-V, U-W and the terminals V-W.

The load must NOT exceed the following specifications:

Model KDE16STA3 KDE19STA3
Frequencia (Hz) 50 60 5 60
A circuit (Kva) 7.2 8.3 8.7 10.1
Second circuit 10.8 12.4 13 15.2
to use (Kva)
Third circuit at 10.8 12.4 13 15.2
use (kVA)

To use 230 V terminals (single-phase)

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(1) When only one circuit is used:

Connection: U-O terminals, V-O terminals or W-O terminals.

When using two circuits simultaneously, apply the load to each pair of terminals.
balancedly to avoid overload:

Connection: terminals U-O, V-O, terminals V-O, W-O or terminals U-O, W-O.

When using three circuits simultaneously, apply the load to each pair of terminals.
Connection: U-O. V-O and the terminals W-O.

The load must not exceed the following specifications:

Model KDE16STA3 KDE19STA3

Frequency (Hz) 50 60 5 60
A circuit (Kva) 4.5 5.2 5.4 6.3
Second circuit 9.0 10.3 10.8 12.6
to use (Kva)
Third circuit at 10.8 12.4 13 15.2
use (Kva)

5.3 Uses of Plugs and Terminals

-Refer to the following specifications during the use of plugs and terminals. Apply
the load on each of the sockets and terminals equally to avoid overload.

NOTICE

Distribute the load on the single-phase outlets evenly to avoid fluctuations in

tension. The plug should not have defects.

NOTICE

When using 400V (three-phase terminals) and 230 (single-phase terminal), make sure
that the current applied at each socket and terminal is below the nominal capacity,
while the total current is less than the rated power.

Model KDE16STA3 KDE19STA3

Frequency 50 60 50 60
(Hz)
Terminal Plug Terminal Socket Terminal Plug Terminal Plug
three-phase three-phase three-phase three-phase
13.5 0 15.5 0 16.25 0 19 0
10 1.1 12 1.2 15 0.4 15 1.3
8 1.8 10 1.8 12 1.4 12 2.3

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6 2.5 8 2.5 10 2.0 10 3
4 3.1 6 3.2 8 2.7 8 3.7
4 3.8 6 3.4 6 4.3
4 4.0 4 5

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6. MAINTENANCE

Periodic maintenance and adjustments are useful to keep the generator set in good condition.
working conditions. Please follow the program to carry out maintenance and
inspections.
To avoid carbon monoxide poisoning, make sure to turn off the engine first.
de realizar cualquier mantenimiento. Si el motor funciona en el lugar sin ventilación o
confined, the concentration of exhaust gases reaches a dangerous level. If the engine must be
torn out for any reason, make sure the area is well ventilated.
To avoid burns, let the engine cool down before performing maintenance.
Use only original KIPOR spare parts or their equivalent for maintenance and
repair.
Lower quality parts can damage the engine.

6.1 Maintenance Program

Period Each Initial Each Each Each Each Each

time 50 200 400 600 1000 4000
Item hours hours hours hours hours hours
(3) (3) (3) (3) (3) (3)
Motor oil Comprobar O
Replace O O
Eye color Check O
electric of the
battery
Soda Check O
Replace every 2 years (2)
Separator Check O
combustible/water
Combustible Check O
Lights Check O
Correa of Check O(2) O(2)
fan
Air filter Check O
Replace O
Oil filter Replace O(2)
motor
Element Replace O
separator
fuel/water
Brushes Check O(2)
Injector Check O(2)
Valve game Check O(2)
and adjust
Gears of Replace O(2)
distribution
Pipe to Check Every 2 years (2)
flammable Replace Every 4 years (2)

NOTICE

Shorten maintenance intervals when the equipment operates in the dirty zone.

22
These elements must be carried out by our authorized agent unless the
the owner has the right tools and is an expert in mechanics. Consult the Manual
of Operation.
(3) Record the operating hours for professional commercial use to determine the
adequate maintenance intervals.
To determine the water drainage intervals of the separator according to the quality
diesel location; generally drain the water from the separator every 50-100 hours.

6.2 Replace the engine oil

Drain the engine oil quickly and completely before the engine cools down.

Open the maintenance door.

[Link] the oil measuring rod and unscrew the drain plug to drain the oil.
of the engine.
Screw in the drain plug
4. Add the engine oil and check the oil level
5. Screw in the oil measuring rod.

The engine oil capacity: 5.2L.

NOTICE

Used motor oil can cause skin cancer if it comes into repeated contact with.
the skin for an extended period. Although this is unlikely, unless you
handle used oil on an Aily base, it is still advisable to wash your hands well
with soap and water as soon as possible after handling used oil
Dispose of used motor oil in a way that does not harm the environment. Use a
suitable container for storing used oils for subsequent recovery. Do not throw it away
do not dump waste on the ground or in the drain

6.3 Air filter service

If you use your generator in very dirty areas, check and replace the air filter.
con mayor frecuencia que la que se especifica en el programa de mantenimiento.

IMPORTANT INFORMATION

Running the engine without the air filter can cause rapid wear of the engine.

Open the maintenance door.

2. Unclip the clips and remove the air filter cover and the elements-

23
3. Installation of the element and air filter cover in the order of the image.
4. Firmly hold the clip

6.4 Battery cleaning

If the battery terminals are dirty or corroded, remove the battery and clean them.
terminals.
Remove the battery mounting plate.
2. Disconnect the battery cable from the terminal (-), followed by the positive terminal (+).

3. Remove the battery and clean the battery terminals and the battery cable terminals.
con un cepillo de alambre o papel de lija. Limpie la batería con una solución de bicarbonato de
sodium and warm water, being careful that no water or solution enters the cells of the
battery. Completely dry the battery.

4. Connect the positive battery cable (+) to the positive terminal (+), and then the negative one
Connect the battery (-) to the negative terminal (-), tighten the nut on the bolts.
5. Cover the battery terminals with grease.
6. Reinstall the battery mounting plate.

IMPORTANT INFORMATION
When disconnecting the battery cable, be sure to disconnect the negative first (-).
To connect, the positive (+) must be first, then to the negative terminal (-). Never.
Disconnect / connect the battery cable in the reverse order, it may cause a short circuit.
if a tool comes into contact with the terminals.

6.5 Replace the fuse

24
Turn the key of the electric lock to the OFF position and remove the key before
Check and replace the fuses to avoid accidental short circuits.
To replace the secondary fuse, pull the fuse out of the clips with your finger. Insert a
new fuse in the clips.

NOTICE

If the main fuse is off, consult your authorized agent.

IMPORTANT INFORMATION

If a fuse frequently fails, determine the cause and correct the problem beforehand.
to keep trying to make the generator work.
Never use a fuse with a value different from the specified one. It can cause serious damage to
electrical system or even a fire.

25
7. TRANSPORTATION AND STORAGE

The engine gets very hot during operation and stays hot for a long time.
It has turned off. You must wait for it to cool down before transporting or storing it.

7.1 Transport

WARNING
When you need to transport a generator, set the engine switch to OFF and
manténgalo nivelado con el fin de evitar el derrame de combustible. El combustible derramado
or the fuel gas can ignite.
Contact with a hot engine or exhaust pipe can cause severe burns or
fires. LET THE ENGINE cool down before transporting or storing it.
Be careful not to drop or hit the generator when transporting it. Do not
place heavy objects on the generator.
The loading/unloading of a generator must be done in a flat area to prevent it from
It can slide or roll down, and it should also be a space free of large stones.
that can damage the generator.
Use the lifting hook when raising the generator for transport. Do not lift the unit.
generator by the handle and the tube of the frame.
When transporting the generator on a pathway, tie a rope around the group using the handles.
and the structure to secure the group.
Securely block the wheels (model equipped with the wheel option).

7.2 Storage

Clean each component of the generator.

2. Check each part according to the maintenance program and repair the parts
defective.
3. Replace the engine oil with new oil before operating the generator.
after storage.
4. Fill the fuel tank with new diesel.
5. Disconnect the negative cable from the battery and insulate it. Charge the battery at least once a
months, while it is stored.
6. Cover the generator and place it in a well-ventilated and dry area. If the
the generator is still hot, wait until the cover cools down.

NOTICE
Remove the radiator cap and check the coolant level before operating the unit.
generator after storage. If the refrigerant level is low, consult the
our authorized agent

26
8. PROBLEM SOLVING

When the engine won't start:

There is no electricity in the AC outlets.

27
9. SPECIFICATIONS AND TECHNICAL DATA

Technical specifications of Ultra-Silent generators

Model KDE16STA KDE16STA3 KDE19STA KDE19STA3

Generator
Model KM376AG KM376AG KM376AG KM376AG
Type 4-Stroke, OHV, 3 cylinders, water-cooled
Displacement 1.047 1.047 1.047 1.047
(L)
Diameter x 76x77 76x77 76x77 76x77
race (mm)
Calibration 15.3/ 17.2/ 15.3/ 17.2/ 15.3/ 17.5/ 15.3/ 17.5/
kW/r (r/min) 3000 3600 3000 3600 3000 3600 3000 3600
Flammable Diesel
Consumption ≤320 ≤320 ≤320 ≤320 ≤320 ≤320 ≤320 ≤320
flammable
(g/kWh)
System of 12v DC Electric Start
start
Lubrication Pressure and splashing
Capacity 5.2
motor oil
(L)
Power 12 14 13.5 15.5 14.4 17 16.25 19.0
nominal (Kw) KVA KVA KVA KVA
Frequency 50 60 50 60 50 60 50 60
nominal (Hz)
Voltage {"values":["230/115","240/120"]} 400/ 416/ 230/ 240/ 400/ 416/
nominal (V) 230 240 115 120 230 240
Current 52.2/ 58.3/ 19.5 21.5 62.6/ 70.8/ 23.5 26.4
manual (A) 104.4 116.6 125 142
MAX. Output 13 15 15 17 16.7 18.7 18.7 21
(What)
Phases Single-phase Three-phase Monophase Three-phase
Factor of 1.0 0.9 1.0 0.9
power
Method Self excited (VR)
excitement
Capacity 38
deposit
combustible
(L)
Structure Ultra Silent Generator
LxWxH (mm) 1540x845x925
Net weight (kg) 420 420 442 442

INSTRUCTIONS
The noise list indicates the level of noise emission, which is not the safe noise level.
work. Although the level of noise emission is related to the level of exposure to
sound cannot be considered as a standard for applying noise protection. Factors
that affect the noise level in practice include: environmental conditions and another source of
noise, such as the number of hours of work in noisy conditions. In addition, the level of
sound exposure varies between different countries.

28
 Model KDE16EA KDE16EA3 KDE19EA KDE19EA3
Generator
Model KM376AG KM376AG KM376AG KM376AG
Type 4-Stroke, OHV, 3 cylinders, water-cooled
Displacement 1.048 1.048 1.048 1.048
(L)
Diameter x 76x73 76x73 76x73 76x73
race (mm)
Calibration 13.5/ 15.5/ 15.3/ 17.25/ 15.3/ 17.5/ 15.3/ 17.5/
kW/r (r/min) 3000 3600 3000 3600 3000 3600 3000 3600
Combustible Diesel
Consumption ≤295 ≤295 ≤295 ≤295
flammable
(g/kWh)
System of 12v DC Electric Start
start
Lubrication Pressure and splashing
Capacity 4.8
motor oil
(L)
Power 12 14 13.5 15.5 14.4 17 16.25 19.0
nominal (Kw) KVA KVA KVA KVA
Frequency 50 60 50 60 50 60 50 60
nominal (Hz)
Nominal voltage 230/115 240/120 400/ 416/ 230/ 240/ 400/ 416/
(V) 230 240 115 120 230 240
Current 52.2/ 58.3/ 19.5 21.5 62.6/ 70.8/ 23.5 26.4
manual (A) 104.4 116.6 125 142
MAX. Exit 13 15 15 17 16.7 18.7 18.7 21
(What)
Phases Single-phase Three-phase Single-phase Three-phase
Factor of 1.0 0.9 1.0 0.9
power
Method Self-excited (VR)
excitement
Capacity 38
deposit
flammable (L)
Structure Ultra Silent Generator
LxWxH (mm) 1210X800X855
Net weight (kg) 300 300 320 320

29
10. ELECTRICAL WIRING DIAGRAM

Wiring diagram of KDE16STA, KDE19STA

30
2. Electrical wiring diagram of KDE16STA3, KDE19STA3

31
3. Wiring diagram of KDE16EA, KDE19EA

32
4. Wiring diagram of KDE16EA3, KDE19EA3

33
11. Appendix

1. The choice of electrical cable

The choice of electrical cable depends on the cable's permissible current.

and the distance between the load and the generator. And the cable section
it must be large enough.

If the current in the cable is greater than the allowable current, it will heat up too much and the
the cable will burn.
Yes the cable is long y thin, the tension of entry of
the electrical device will not be sufficient, causing the generator not to start.

In the following formula, the value of the potential 'e' can be calculated.

The relationships between the permissible current, the length, the insulation section
for cable (of a alone core multi-core son the following:
(Assuming that the operating voltage is 220V and the potential is less than 10V.

The application of a single-core insulated cable mm² of section

Length 50m 75m 100m 125m 150m 200m
for
under

Current
50A 8 14 22 22 30 38
100A 22 30 38 50 50 60
200A 60 60 60 80 100 125
300A 100 100 100 125 150 200
The application of insulated multi-core cable
Length 50m 75m 100m 125m 150m 200m
for
under

Current
50A 14 14 22 22 30 38
100A 38 38 38 50 50 60
200A 38x2 38x2 38x2 50x2 100 100
300A 60x2 60x2 60x2 60x2 80x2 100x2

CAUTION
The electrical equipment (including power lines and connection plugs) cannot be
defective. Due to mechanical stress, make sure to use rubber-coated cable.
flexible or analogous.
Limit the length of the electrical line when using the extension line or network.
distributed is: less than 60m for 1.5mm cables2, and less than 100 m for the cables of
2.5mm2

2. Table of modification coefficient of the power of environmental conditions

The conditions of nominal power generator:

Altitud: 0 m Temperatura ambiente: 25 º C Humedad relativa: 30%
Modified Ambient Coefficient: C (relative humidity of 30%)

34
Note: When the relative humidity is 60%, the modified coefficient is C-0.01
When the relative humidity is 80%, the modified coefficient is C-0.02
When the relative humidity is 90%, the modified coefficient is C-0.03
When the relative humidity is 100%, the modified coefficient is C-0.04

Example:

When the nominal power of the generator is P = 5 kW, the altitude is 1000m, the temperature
The ambient temperature is 35ºC, the relative humidity is 80%, the nominal power of the generator is:

35
CE Declaration of Conformity

According to EU machinery - Directive 98/37/EC

We, Wuxi Kipor Power Co., Ltd. (Add: Next to Jingyi Rd., third stage of the Section
of Development of the Wangzhuang Industry Area, Wuxi High & New we declare under our
the only responsibility that the diesel generator product series: KDE16EA, KDE16EA3,
KDE16STA, KDE16STA3, KDE19EA, KDE19EA3, KDE19STA, KDE19STA3, to which it refers this
declaration corresponds to the relevant safety and basic health requirements
from the Directive:

-98/37/EC (Machinery, the Directive)

-2006/95/EC (LVD-Directive)
-89/336/EEC (EMC Directive), and
-2000/14/EC (Directive on noise) including amendments.

For the relevant application of safety and health requirements in the Directives
mentioned, the following standards and technical specifications have been respected:
EN55012:2002/+A1:2005
EN 12601: 2001,
EN ISO 3744, ISO 11094

Compliance method of Diagnosis of Annex VI / Directive 2000/14/EC

Maintenance of technical documentation:

Wuxi Kipor Power Co., Ltd.

Company:

Nombre: Huang Shuoming

Quality Assurance Manager

36