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HEUI Electronic Injection System Overview

The document outlines the Electronic Injection System with Hydraulic Actuation (HEUI), detailing its components and functions, including the HEUI injector, hydraulic pump, and electronic control module (ECM). It highlights the system's benefits, such as a reduction in combustion process noise by over 50%, more complete combustion, and reduced gas emissions. Additionally, it discusses the importance of understanding system operations, using service manuals, and performing basic mechanical and electronic diagnostic tests for effective maintenance and troubleshooting.

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0% found this document useful (0 votes)
7 views35 pages

HEUI Electronic Injection System Overview

The document outlines the Electronic Injection System with Hydraulic Actuation (HEUI), detailing its components and functions, including the HEUI injector, hydraulic pump, and electronic control module (ECM). It highlights the system's benefits, such as a reduction in combustion process noise by over 50%, more complete combustion, and reduced gas emissions. Additionally, it discusses the importance of understanding system operations, using service manuals, and performing basic mechanical and electronic diagnostic tests for effective maintenance and troubleshooting.

Translated by

ScribdTranslations
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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ELECTRONIC INJECTION SYSTEM WITH DRIVING

HYDRAULIC (HEUI)
ELECTRONIC INJECTION WITH HYDRAULIC ACTUATION
(HEUI)

REDUCTION OF COMBUSTION PROCESS NOISE BY OVER 50%


COMBUSTION MORE COMPLETE
Reduction of gas emissions
HEUI SYSTEM COMPONENTS

HEUI INJECTOR
HYDRAULIC PUMP
INJECTION ACTUATION PRESSURE CONTROL VALVE
FUEL TRANSFER PUMP
ELECTRONIC CONTROL MODULE
SENSORS
ACTUATORS
HEUI SYSTEM INJECTOR
HYDRAULIC PUMP

RESERVOIR PROVIDES WITH


OIL DURING THE
ENGINE START

WORKS WITH OIL OF


MOTOR PRESSURIZING IT
SO THAT YOU ACTIVATE THE
INJECTORS
IAP CONTROL VALVE

CHECK THE PRESSURE OF


BOMBING
ECM SENDS CURRENT OF
CONTROL TO REGULATE THE
CURRENT PRESSURE WITH THE
DESIRED
SENSOR IAP

READ THE PRESSURE OF


CURRENT ACTION AND SEND
THE SIGNAL TO THE ECM

ESTA CONECTADO AL TUBO


HIGH PRESSURE OIL
WHAT ACTIVATES THE INJECTORS
FUEL TRANSFER PUMP

FUEL EXTRACTION OF
TANK PRESSURIZING IT TO
65 PSI
THE PRESSURE FUEL
GO TO THE INJECTORS
ECM

COMPUTER THAT PROVIDES CONTROL


ELECTRONIC TO MOTOR
WITH THE COLLECTED INFORMATION
ADJUSTMENTS ARE MADE BY THE SENSORS
ABOUT:
FUEL DISTRIBUTION
INJECTION PRESSURE
Ignition injection
COMPONENTS OF THE ELECTRONIC CONTROL SYSTEM

Entry:
The sensors constantly monitor the conditions.
operating from the engine and retransmit that information to the
ECM.
COMPONENTS OF THE ELECTRONIC CONTROL SYSTEM

Control:
The ECM is the computer that controls the engine. Its
main functions:
Provide power for the engine's electronic functions
Monitor the input signals from the engine sensors
Act as a regulator to control the engine RPM
COMPONENTS OF THE ELECTRONIC CONTROL SYSTEM

Exit:
The ECM sends output electric currents to the devices.
that control the operation of the engine.
ELECTRONIC CONTROL MODULE (ECM)

The ECM is a powerful computer that controls


the functions of the engine:

Excellent performance
Fuel reduction
Prevention of excessive gas emissions
ELECTRONIC CONTROL MODULE (ECM)

The ECM provides features such as:


Total authority of electronic engine control
Engine failure log
Perfection in electronic engine diagnostics
Crossing of the electronic controls
Electronic programming of the PTO
Monitoring and protection of the engine
ELECTRONIC CONTROL MODULE (ECM)

Connector harness Connector harness

of the engine of the vehicle


MOTOR CONNECTOR HARNESS

Connect the ECM to all the sensors


and actuators including the EUI injectors
VEHICLE CONNECTOR HARNESS

Connects the ECM to the main parts of the engine, including:


Throttle position sensors
Speed sensor
Transmission, etc.
SENSORS

They are electronic devices that detect and convert


a change in pressure, temperature or movement
mechanical in an electronic signal.
PRESSURE SENSOR

Ground wire

Receives voltage from the ECM


Send voltage to the ECM

The engine pressure sensors are:


Pressure increase sensor
Atmospheric pressure sensor
Oil pressure sensor
TEMPERATURE SENSOR

The main temperature sensors are:


Coolant temperature sensor
Air intake temperature sensor
Fuel temperature sensor
POSITION SENSOR

Ground wire
Receive signals from
voltage from the ECM
Send signals of
voltage to the ECU

An example of the throttle position sensor,


this sensor monitors the position of the pedal and
convert that position into a modulated signal
that is sent back to the ECM
SPEED SENSOR

The ignition speed sensor has a


permanent magnet and a coil, a change
in the magnetic field of the sensor introduce
voltage in the sensor, which sends it back
the ECM.
BASIC DIAGNOSIS IN HEUI ENGINES
BASIC KNOWLEDGE

1.-UNDERSTAND HOW SYSTEMS OPERATE

2.- KNOW HOW TO USE THE SERVICE MANUAL

3.- BASIC MECHANICAL PERFORMANCE TESTS

4.- ELECTRONIC DIAGNOSTIC TESTS


5.-INTERPRET THE RESULTS TO FIND
THE ROOT OF THE PROBLEMS
1.- UNDERSTAND HOW SYSTEMS OPERATE

IF THE POWER IS LOW, IT MUST


CHANGE THE INJECTORS
2.- SERVICE MANUAL

MOTOR

CODES OF
PROBLEMS

MAINTENANCE
SERVICE MANUAL

MOTOR

1.-SPECIFICATIONS
•TORQUES AND SEQUENCES
SETTING PRESSURES
ADJUSTMENT VALUES

2.- OPERATION OF THE


SYSTEMS:
SYSTEMS OPERATION
HEUI MECHANICS
COMPONENT TESTING
MECHANICS
CALIBRATIONS

3.- OPERATIONS FOR


ASSEMBLE AND DISASSEMBLE:

Installation and removal of


main components
Of the useful components
Basic components
the engine
SERVICE MANUAL

CODES OF
PROBLEMS

1.- ELECTRICAL SCHEMATICS


WIRE IDENTIFICATION
IDENTIFICATION CONNECTORS
SENSORS
•RELAY, ETC

2.-PROBLEM CODES
ELECTRONICS
SERVICE MANUAL

MAINTENANCE

COOLING SYSTEM
LUBRICATION SYSTEM
FUEL SYSTEM
RECOMMENDATIONS OF
ENGINE OPERATION
SCHEDULES OF
MAINTENANCE
3.- BASIC MECHANICAL PERFORMANCE TESTS

MEASUREMENT OF HYDRAULIC PRESSURE


USE OF THE MULTIMETER TO TEST BASIC PERFORMANCE
BLOOD PRESSURE CHECK
EMISSION RESTRICTION
4.- ELECTRONIC DIAGNOSTIC TESTS

ACTIVE FAILURES

REGISTERED FAILURES

REGISTERED EVENTS

PERFORMANCE TEST OF:


ACTUATION OF SOLENOIDS

ACTION PRESSURE

Cylinder Valves

SPECIAL TESTS
5.- INTERPRET THE RESULTS TO FIND
THE ROOT OF THE PROBLEMS

SENSORS
ACTUATORS

INJECTORS

ASSOCIATED WIRES

UNDERSTAND HOW:

THE COMPONENTS AND SYSTEMS INTERACT

The components work correctly.

THE COMPONENTS REACT IF ONE FAILS


ELECTRONICALLY CONTROLLED ENGINES CAN:

•INDICATE ACTIVE FAILURES, FAILURES AND REGISTERED EVENTS

• Indicate faults in the main components

IDENTIFY SENSORS AND ACTUATORS IN SHORT CIRCUIT AND


OPEN CIRCUITS

CANNOT:

EXPLAIN THE PROBLEMS

IDENTIFY PERFORMANCE OF MARGINAL COMPONENTS

IDENTIFY INCORRECT SENSOR READINGS

ELECTRONICALLY CONTROLLED ENGINES CANNOT


THINK FOR YOURSELVES

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