Allison DOC® PC Service Tool Guide
Allison DOC® PC Service Tool Guide
User
Guide
Allison DOC ®
Version 8.2
2009 September
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5-3. DTC and General Information ................................................................................................................................................. 34
DTC Grid........................................................................................................................................................................................ 35
................................................................................................. 36
Clearing DTC Information .............................................................................................................................................................. 36
Performance Complaints ................................................................................................................................................................. 36
Failure Records ............................................................................................................................................................................... 37
DTC Test ........................................................................................................................................................................................ 38
.................................................................................................................................................... 39
TCM Information Grid.................................................................................................................................................................... 39
Transmission Information Grid ....................................................................................................................................................... 39
Shift Inhibits Grid ........................................................................................................................................................................... 40
Prognostics Grid ............................................................................................................................................................................. 40
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Engineering Calculations .................................................................................................................................................................... 66
Transmission Fault Lamp Test ............................................................................................................................................................ 67
To initiate a Fault Lamp test: .......................................................................................................................................................... 67
Reverse Warning Lamp Test ............................................................................................................................................................... 67
To initiate a Reverse Warning test:.................................................................................................................................................. 67
Service Indicator Lamp Test ............................................................................................................................................................... 68
To initiate a Service Indicator Lamp Test: ....................................................................................................................................... 68
Read Static Data ................................................................................................................................................................................. 69
To Read Static Data: ....................................................................................................................................................................... 69
7. REPORTS ....................................................................................................................................................................... 86
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Clearing Inactive Codes .................................................................................................................................................................. 99
WTEC II/III and CEC2 Diagnostic Data Monitor ............................................................................................................................... 99
Diagnostic Data ............................................................................................................................................................................ 100
Input and Output Wires/Functions................................................................................................................................................. 100
Shift Inhibits ................................................................................................................................................................................. 100
CEC1 Diagnostic Data Monitor ........................................................................................................................................................ 100
WTEC II/III and CEC2 Custom Data Monitor .................................................................................................................................. 101
WTEC II/III and CEC2 Graphics Monitor ........................................................................................................................................ 101
Displaying the Graphics Monitor .................................................................................................................................................. 101
ECU Calibration Information ............................................................................................................................................................ 102
WTEC II/III and CEC2 Clutch Test .................................................................................................................................................. 102
...................................................................................................................................................... 103
WTEC II/III Reset Unadapted Shifts ................................................................................................................................................. 103
WTEC II/III and CEC2 Reset Throttle Calibration ............................................................................................................................ 103
WTEC II/III TAC Data Collection .................................................................................................................................................... 104
11. USING ALLISON DOC ® FOR PC–SERVICE TOOL DEMOS ................................................................................. 111
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[Link] DOC ® For PC—Service Tool
1-1. Introduction
The Allison DOC ® (Diagnostic Optimized Connection) For PC–Service Tool is a diagnostic system designed for use with Allison’s
3000/4000 Product Families transmissions, 1000/2000 Product Families transmissions, and transmissions using CEC2/CEC1 controls.
This PC-based diagnostic program is capable of communicating with Allison 4th Generation Control System Module TCMs, WTEC II
and WTEC III Electronic Control Units (ECU), 1000/2000 (Pre-Allison 4th Generation Controls) TCMs, CEC2, and CEC1 Electronic
Control Units (ECU).
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1-2. Warnings and Notes
WARNING: Personnel other than the vehicle operator must use the
diagnostic tool.
Trademark Information
Windows 2000® Professional, Windows Explorer®, Windows XP® Professional, and Windows Vista® are registered trademarks of
Microsoft Corporation.
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1-3. User Guide Organization
This user guide for Allison DOC ® For PC–Service Tool is organized with information pertaining to the most current control system,
Allison 4th Generation Controls, appearing in the main body of the user guide. The functions and features described are similar for all
control systems except were indicated. Information specific to an earlier control system is presented in a section devoted to that control
system.
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IT Information Technology
J1939/J1850 SAE protocols. Used with legacy 1000/2000 and all 4th
Generation controllers.
MY Model Year
PS Pressure Switch
SA Source Address
SS Shift Solenoid
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URL Uniform Resource Locator
600 MB free hard drive space required to install the program (after software installation, the operating system requires sufficient free
hard disk space to run the program)
A serial port is required if connecting legacy CEC1 controllers, or if using the J 44652-A - SPX J1850-VPW (Class 2) translator
device
Full administrative privileges are required to install, use, and update the Allison DOC ® For PC–Service Tool
Internet connection capability (Internet Explorer® 5.0.1 or greater) (NOTE: A broadband internet connection is recommended for
receiving updates and file downloads)
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To install the Allison DOC ® For PC—Service Tool software on your PC:
1. Insert the Allison DOC ® For PC—Service Tool CD-ROM into your CD-ROM drive. If the installation process does not begin
momentarily, select Start -> Run from the task bar. Click Browse, locate the [Link] file on the installation CD, and click
OK.
3. Finally, the InstallShield® Wizard Complete window displays to indicate that the installation has completed successfully. Select
the ―Yes, I want to restart my computer now‖ option (default). Click the FINISH button to exit the setup process and restart
your PC.
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1-8. Allison DOC ® For PC– Service Tool Overview
Allison DOC ® For PC–Service Tool has been designed to aid you, the technician, in troubleshooting and maintaining Allison
transmissions equipped with Allison 4th Generation Controls, WTEC II, WTEC III, CEC2, CEC1, and 1000/2000 (Pre-Allison 4th
Generation Controls) systems. Allison DOC ® For PC–Service Tool can be used with a desktop PC or with a laptop PC in the cab of a
vehicle.
Allison DOC ® For PC–Service Tool Navigation, Controls, and Status Information
Allison DOC ® For PC–Service Tool displays the following navigation, control, and status information items regardless of what is
displayed in the main Allison DOC ® For PC–Service Tool window.
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Status Bar
The status bar provides information about the connection between Allison DOC ® For PC–Service Tool and the controller. It is located
in the upper portion of the main Allison DOC ® For PC–Service Tool window. The fields in the status bar are not labeled, but their
content adequately indicates their purpose.
Menus
The menu bar at the top of the Allison DOC ® For PC–Service Tool window, above the Status bar, displays the following drop-down
menus:
File
TCM Reflash (PCCS) – opens up the TCM Reflash (PCCS) application, only if it’s installed in the PC.
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Data Bus Viewer—Opens up the Data Bus Traffic Viewer.
Exit—exits the Allison DOC ® For PC–Service Tool program
Reprogram
When enabled, displays the TCM/ECU Reprogramming section. Users need special training to enable this section of the tool.
Action Items
Clutch Test Enabled—For Allison 4th Generation Control systems and 1000/2000 (Pre-Allison 4th Generation Controls) systems,
it displays the Clutch Test floating tool bar. For all other control system (i.e. WTECII, WTECIII, and CEC2), it controls the
Clutch Test mode.
Solenoid Test…—displays the Solenoid Test screen (not available for WTEC II/III, CEC1, and CEC2).
Reset Adaptive Shift Parameters— (not available for WTEC II/III, CEC1, and CEC2) displays the Reset Adaptive Shift
Parameters window, where transmission adaptive data can be reset to factory values per shift.
Reset Unadapted Shifts – (only available for WTECII and WTECIII) resets all transmission adaptive data to factory values.
Reset Fast Adaptive—(not available for 1000/2000 Pre-Allison 4th Generation Controls and CEC2 systems) activates the Fast
Adaptive logic in the TCM.
Reset Full Throttle Calibrations (TPS only)—(not available for WTECII, WTECII, and CEC2 control systems) resets upper
limit of the TPS calibration.
Reset Closed Throttle Calibrations (TPS only)— (not available for WTECII, WTECII, and CEC2 control systems) resets the
lower limit of the TPS calibration.
Reset Throttle Calibration – (only available for WTECII, WTECIII, and CEC2) resets the throttle position sensor calibration.
Transmission Fault Lamp Test—(only available for Allison 4th Generation Controls systems) enables the Transmission Fault
Lamp Test.
Reverse Warning Lamp Test—(only available for Allison 4th Generation Controls systems) enables the Reverse Warning Lamp
Test.
Service Indicator Lamp Test—(only available for Allison 4th Generation Controls systems with Prognostics) enables the Service
Indicator Lamp Test.
Reset Auto-Detect—(not available for the 1000/2000 Pre-Allison 4th Generation controls system) clears and resets the TCM
auto-detect information.
Reset Auto-Detect Retarder—(only available for the 3000/4000 Allison 4th Generation Controls system) clears and resets auto-
detection of transmission retarder.
Reset SEM Auto-Select—(only available for Allison 4th Generation Controls systems) clears and resets auto-selection of Shift
Energy Management.
Reset Oil Life Monitor—(only available for Allison 4th Generation Controls systems with Prognostics) resets the Prognostics
Oil Life Monitor on the TCM.
Reset Filter Life Monitor—(only available for certain Allison 4th Generation Controls systems with Prognostics) resets the
Prognostics Filter Life Monitor on the TCM.
Reset Transmission Health Monitor…—(only available for Allison 4th Generation Controls systems with Prognostics) resets the
Prognostics Oil Life Monitor on the TCM.
Engineering Calculations—provides means to calculate converter speed ratio, vehicle speed, and acceleration in g’s.
Read Static Data—(only available for Allison 4th Generation Controls systems) allows power off data stored in the TCM to be
extracted to a file that can be used by Allison Engineers for diagnostic purposes.
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Snapshot
Record
Record Options—displays the recording options window.
Stop Recording—halts recording.
Add Bookmark—adds a bookmark to the current recording.
Playback
Open Playback File—displays the Open window and the content of the Log folder.
Play—plays a recorded data file.
Rewind—starts the playback at the beginning.
Stop—stops a playback.
Fast forward—plays a recorded data file at four times the normal speed.
Continuous—plays a recorded data file continuously, a looped playback.
Email—displays the Compose Email window. This section requires the user to fill out some networking information that might
require the assistance from the user’s IT department.
Export—(only available for Allison 4th Generation Controls system) exports data from a playback file for inclusion into a
spreadsheet.
Reports
Diagnostic Reports—displays the Report Sections window. Refer to section 7-1 for more information.
TRANSHEALTH™ Report—when available, it displays the TRANSHEALTH™ feature. Refer to section 7-2 for more
information.
Software Configuration
Displays the Software Configuration dialog box.
Help
What’s New – displays new features in this release.
Allison DOC ® User Guide – displays this User’s Guide in PDF format.
Allison DOC ® Training Videos – displays the new/enhanced software training videos.
Demo—displays the Choose Demo window.
DTC Lookup—displays the Trouble Code Lookup window for various control systems.
Troubleshooting Manuals
o WTEC III —opens up the WTEC III Troubleshooting Manual
o 3000/4000 (4th Gen)—opens up the 3000/4000 (Allison 4th Generation Controls) Troubleshooting Manual.
o 1000/2000 (Pre-4th Gen)—opens up the 1000/2000/2400 Series™ Troubleshooting Manual
o 1000/2000 (4th Gen)—opens up the 1000/2000 (Allison 4th Generation Controls) Troubleshooting Manual.
o WTEC II —opens up the WTEC II Troubleshooting Manual
o CEC2 Off-Highway —activates the Adobe Acrobat reader to display the CEC2 Troubleshooting Manual
Access to Allison Transmission Web Site - Connects to the ALLISON TRANSMISSION web site,
[Link].
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Hydraulic Schematics
o 3000/4000 (4th Gen)—displays the Allison 4th Generation Controls 3000/4000 hydraulic schematics.
o 1000/2000 (4th Gen)—displays the Allison 4th Generation Controls 1000/2000 hydraulic schematics.
o 1000/2000 (Pre-4th Gen)—displays 1K2K (Pre-Allison 4th Generation Controls) hydraulic schematics
o WTECIII—displays WTEC hydraulic schematics.
Allison Transmission Calc – displays the Allison Transmission Calculation application.
About Allison DOC ® - displays information about this version of Allison DOC ® For PC – Service Tool.
Print Screen
Prints the displayed screen.
F1–Help
Accesses the User’s Guide
F2–TRANSHEALTH™
Displays the TRANSHEALTH™ feature. Refer to section 7-2 for more detailed information.
F3–DTC Lookup
Displays the Trouble Code Lookup window for various control systems.
F6–Stop Recording
Stops a snapshot recording.
Accelerator Keys—On screen buttons have shortcuts known as accelerator keys. An underlined character in the button text identifies the
button’s accelerator keyboard key. Pressing the accelerator key activates the function associated with the button. For example, on the
button below, the P keyboard key is the accelerator key. Dropdown menu item accelerator keys require pressing ALT before pressing the
accelerator key. After pressing the ALT/ACCELERATOR KEY combination that menu displays.
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[Link] the PC to the Control System
The diagram below illustrates the hardware connections between the PC hosting Allison DOC ® For PC–Service Tool, the data
translator, and the vehicle control system diagnostic connector.
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A fully RP1210A compliant PC-to-vehicle translator device is required to establish communication with the TCM/ECU. Allison DOC ®
For PC–Service Tool currently supports the Dearborn Protocol Adaptor DPA4 Plus USB (SPX P/N J47943-A) and other devices listed in
the latest Allison DOC ® Service Information Letter (SIL), available on the Allison Transmission Extranet.
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NOTE: For more information on installation and troubleshooting
procedures when using the Dearborn DPA4 Plus USB adapter, please refer
to the ―DPA4 Plus USB Translator Device (SPX P/N: J-47943-A) Quick
Reference Guide‖ document available at [Link] |
Service | Electronic tools | Translator Devices.
In order to communicate with the CEC control system, Allison DOC ® For PC–Service Tool requires the Allison Transmission CEC
Translator Device or a Nexiq USBLink with CEC support. Refer to the above diagrams for P/Ns and contact information. The drivers
must be installed from the Allison DOC ® For PC–Service Tool CD-ROM, located in the Noregon RP1210A API folder or from the
Nexiq website.
To communicate with 1000/2000/2400 Series™ transmissions using the J1850 communication protocol (with OBDII trapezoidal
diagnostic connector), Allison DOC ® For PC–Service Tool requires the SPX J1850 VPW translator device, Dearborn Protocol Adaptor
DPA4 Plus USB or a Nexiq USBLink with 1850 support. Refer to the above diagrams for P/Ns and contact information. The translator
device drivers for the SPX 1850 VPW are automatically installed with Allison DOC ® For PC–Service Tool.
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[Link] Allison DOC ® For PC–Service Tool
Double-click the Allison DOC ® For PC–Service Tool icon on your PC desktop,
or,
From your PC’s Start menu, select Programs --> Allison Transmission --> Allison DOC ®. If you stored Allison DOC ® For PC–Service
Tool is in another location, follow the path to that location and select Allison DOC ® For PC–Service Tool.
Once you have the password, enter it into the Password field of the 30-Day Trial window and press OK.
During the 30-day trial period, press CANCEL to run the Allison DOC ® For PC–Service Tool program.
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3-3. What’s New?
When you start Allison DOC ® For PC–Service Tool for the first time following an installation, the What’s New document will
automatically be launched and will detail the changes since the previous release.
3-4. At Start-up
When you start Allison DOC ® For PC–Service Tool, the Warning window displays (if the activation password has been entered,
otherwise the 30-Day Trial window displays). The Warning window lists basic transmission troubleshooting tasks and outlines basic
safety considerations (see Warnings and Notes). The CONNECT TO VEHICLE button initiates the software connection to a vehicle
and the DEMO button starts Allison DOC ® For PC–Service Tool Demos. The DTC LOOKUP button displays the Trouble Code
Lookup window for various control systems. The Allison DOC ® For PC–Service Tool version and build are displayed at the bottom of
the Warning window.
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[Link] and Updating Allison DOC ® For PC–
Service Tool
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Reprogramming
Update Application—the default tab
TAC Data Collection
1000/2000 (4th Gen) Data Setup
3000/4000 (4th Gen) Data Setup
Access configuration items by clicking on the corresponding tab in the Software Configuration window.
General Tab
From the General tab you can:
Select a language
Select either English or Metric units of measure.
Language Selection
1. Click on the down arrow in the Language field.
2. Click on a Language.
3. Click the UPDATE button—all text in Allison DOC ® For PC–Service Tool is changed to the language selected. Phrases not
translated will appear in English.
3. Click the UPDATE button—all measurements in Allison DOC ® For PC–Service Tool are changed to either English or Metric
units.
Reprogramming Tab
TCM/ECU Reprogramming Authorization
You must obtain reprogramming authorization to reprogram TCM/ECU information. Accessing the TCM/ECU reprogramming features
of Allison DOC ® For PC–Service Tool requires an appropriate training certificate, a password, and the Allison DOC ® For PC–Service
Tool product serial number. Contact SPX Corporation Service Solutions (US and Canada: 1-866-621-2128 | International: 1-800-345-
2233) for the necessary password. The product serial number is on the installation CD-ROM jewel case.
3. Enter Password information as provided by SPX Corporation and the Allison DOC ® For PC–Service Tool Product Serial
Number.
4. Click the APPLY button. Since this is a one-time enabling process, once the TCM/Reprogramming section has been authorized,
the Reprogramming tab becomes disabled (grayed out).
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Update Application Tab
Allison DOC ® For PC–Service Tool Updates
Allison DOC ® For PC–Service Tool updates are stored on Allison’s Service Tool Update Server.
3. Click on CHECK FOR UPDATE—Allison DOC ® For PC–Service Tool accesses the Update Server by way of the Internet. If
a newer version of Allison DOC ® For PC–Service Tool than the one you are using is found on the update server, the newer
version can be applied to your current Allison DOC ® For PC–Service Tool or downloaded to your hard drive. If a newer
version is not found on the server, Allison DOC ® For PC–Service Tool checks your hard drive for a newer version.
If an update is available, either from the server or your hard drive, the CHECK FOR UPDATE button changes to APPLY UPDATE.
If your Allison DOC ® For PC–Service Tool is up-to-date, a message displays indicating you do not need to update.
If the update server is not available and an update is not stored on your PC hard drive, a message displays providing the reason for an
update not being available.
The latest version of Allison DOC ® For PC–Service Tool is loaded, either from the update server or from your PC hard drive.
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TAC Data tab is disabled (grayed-out), either the user hasn’t been authorized for the Reprogramming feature, or the TAC Data has
already been enabled.
2. After determining that you are required to use this feature in Allison DOC ®, an Allison TAC representative will contact you to
enable this section based upon the Authorization Key data.
4. Click the APPLY button—TAC Data collection may now be accessed from the Action Request menu.
2. Enter the password, provided by Allison, in the Admin Parameters Password field.
3. Click the APPLY button—Administrative Parameters will now be viewable in the Data Monitor.
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1000/2000 Setup and 3000/4000 Setup Tabs
The 1000/2000 and 3000/4000 (4th Gen) Data Setup tabs allow you to individually select the pre-MY10 4th generation transmission data
parameters to be requested from an Allison 4th Generation Controls system and, consequently, displayed on Allison DOC ®. The
selected data is assigned to Data Packet Identifiers (DPIDs). A configuration may be saved for future use. Limiting the amount of data to
request from a TCM greatly increases the rate of data refresh. In other words, the fewer transmission data parameters you configure the
tool to request, the faster the TCM will be able to send those parameters to the tool. This is particularly important when the user needs to
closely monitor certain transmission parameters at higher rates.
On all 4th Generation screens and reports, data that is not being requested by DPID configuration is displayed as ―Not Available.‖ In the
graphics monitor, controls associated with unavailable data are disabled. In the selection dialogs for the custom data monitor, Excel
export and strip chart parameters that are unavailable will not be displayed for selection.
Anatomy of a DPID
A DPID contains one or more Parameter Identifiers (PID). A PID identifies a specific transmission data parameter. The PID description
is the designated name of the PID. The PID size indicates how many bytes the PID uses. A DPID can only hold up to seven bytes of data.
A two-character ID, starting with an F, identifies a DPID. Sixteen DPIDs are available: FE, FD, FC, FB, FA, F9, F8, F7, F6, F5, F4, F3,
F2, F1, F0, and EF.
Required PID
Some PIDs are assigned by default to a DPID. The pre-assigned PIDs must always be selected in order for certain Allison DOC ®
features to work correctly. A message displays if the required PIDs are not assigned to DPID. The following table lists the required
transmission data parameters (with their PID and size).
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190A Transmission Input States #3 2
27
DPID Configuration Section
Allows users to select the DPID in which they will include or remove transmission parameters.
There are fifteen DPIDs available. Users can also clear all DPID assignments which unassigns non-required PIDs.
NOTE: Each DPID can accept a maximum of 7 bytes of data. The size of all transmission parameters assigned to a
single DPID may not exceed 7 bytes. In order to maximize the efficiency of this feature use all 7 bytes in each DPID.
Description—lists configured DPIDs. Each DPID can be expanded to display the included PIDs.
Size—indicates the number of bytes in each DPID and, when expanded, displays the byte size of each PID. A DPID can contain
no more than 7 bytes.
Frequency—determines how often transmission data is reported. Fast reports the transmission data every 25 milliseconds,
Medium every 300 milliseconds, and Slow every 1 second.
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Transmission Information #3:
Internal Mode Switch NS
Pressure Switch Manifold 1
Pressure Switch Manifold 2
Pressure Switch Manifold 3
Pressure Switch Manifold 4
Shift Solenoid 1
Shift Solenoid 2
Shift Solenoid 3
Transmission Information #7:
Normal Shift Pattern
Cold Shift Pattern
Trans Hot Mode
Trail/Haul Shift Pattern
Action Buttons
Contains the following command buttons:
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10. Close the Software Configuration dialog box.
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[Link] Allison DOC ® For PC—Service Tool
5-1. Connecting/Disconnecting
Connecting
NOTE: Allison DOC ® For PC–Service Tool supports only
RP1210A compliant devices.
The Connect/Disconnect window establishes the software connection between Allison DOC ® For PC–Service Tool and the transmission
controller through a PC-to-controller translation device (data translator). For Allison DOC ® For PC–Service Tool to read information
from the transmission controller, both the vehicle ignition and the PC-to-vehicle translator must be powered on. Upon successful
connection, the DTC and General Information window automatically displays. Any logged Diagnostic Trouble Code information is
displayed in that window.
To establish a connection between Allison DOC ® For PC–Service Tool and a transmission controller:
From the Warnings window of Allison DOC ® For PC–Service Tool, click the button, select the F4–Connect button,
or press the F4 key—The Connect/Disconnect window displays.
To have Allison DOC ® For PC–Service Tool automatically select the translation device and communication protocol:
4. Upon successful connection, the DTC and General Information window for the selected transmission controller displays; for
CEC1, the CEC1 Data Monitor window displays. If a connection cannot be established the tool displays the Connection Help
window with specific instructions on how to troubleshoot the connection.
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To select a translator device and communication protocol manually:
1. Deselect SmartConnect.
4. Select the Translator Device and Protocol from the drop-down lists and Click the button. Upon successful
connection, the DTC and General Information window for the selected transmission controller displays; for CEC1, the
CEC1 Data Monitor window displays.
5. If the translator device and protocol does not appear on the list, make sure that the driver software has been installed on
your PC and click the button—the Advanced Communications Adapter Setup window displays.
This dialog box displays all adapters as described in the RP1210 files.
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6. Select the adapter vendor from the drop-down Vendor list. If the translator device you are using is not in the Vendor
list, verify that the driver software has been installed on your PC.
7. Select Vendor, Protocol, and Device from the drop-down list. Use the following table as a reference for Vendor,
Protocol, and Device menus.
J1939/GMLAN
DPA4 Plus USB DR121032 J1708 DPA4 Plus, USB
J1850
CEC1 Adapter
J1939/GMLAN N/A
Nexiq USB-Link NXULNK32 J1708 USB-Link J1708
J1850 USB-Link Allison J1850
Softing
SOFTRP32 J1939 Softing CANCard Transmit on Channel x
CANcard2
J1939
Noregon DLA PCSRP32 Noregon/Vansco Data Link Adapter
J1708
5. Click OK. Upon successful connection, the DTC and General Information window for the selected transmission controller
displays; for CEC1 the CEC1 Data Monitor window displays.
Disconnecting
NOTE: Disconnecting breaks the Allison DOC ® For PC–Service
Tool to controller connection; but does not close the Allison DOC ®
For PC–Service Tool software.
To break the connection between Allison DOC ® For PC–Service Tool and transmission controller, click on the F4-Disconnect button,
or press the F4 key
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Quick Solutions for Unsuccessful Connections
* Verify you are selecting the appropriate Transmission Type.
* Make sure you are meeting all platform requirements (Operating System, RAM capacity, Hard Drive space, etc).
* Recycle power to the translator device. Disconnect the translator device from both the PC and the diagnostic connector and then
reconnect the translator device to both the PC and the diagnostic connector.
* Close or Exit some ―quick launch‖ applications (shown as icons on the taskbar), located at the lower right side of the desktop screen.
* Make sure all the cable connections (PC, Interface Device, and Vehicle Diagnostic Connector) are correct and firm.
* Verify that you are using the proper adapter’s driver (refer to the What is the Driver Version of my Translator Device? and How Do I
Get the Latest Adapter's Driver Version? questions from [Link] | Service | Diagnostic (Electronic) tools | Support
| FAQs).
* If you are using a J1939, J1708/J1587, or J1850 to RS232 (Serial Port/COM1/COM2) translator device, make sure that the serial port is
not being used by any other application such as HotSync Manager, etc.
* Close the application, disconnect the PC to translation device cable, reboot the PC, and reconnect the cable
* Check [Link] | Service | Diagnostic Tools | Support | FAQs for more information.
* Make sure your laptop’s Power Scheme (accessible from Start | Control Panel | Power Options) is set to Portable/Laptop.
* Try connecting through DataBus Viewer to get a more detailed failure code.
The Allison 4th Generation Control system Diagnostic Trouble Codes (DTCs) consist of the letter ―P‖, ―U‖, or ―C‖ followed by four
numbers. A ―P‖ indicates a transmission internal problem, a ―U‖ indicates a problem in a vehicle system or the transmission-to-vehicle
interface, and the ―C‖ codes are reserved for retarder request sensor problems.
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DTC and General Information View
DTC Grid
Parameter Description
DTC The Allison 4th Generation Control system uses a five character, a letter and four numbers, diagnostic trouble code.
Active Y/N (Yes/No) indicates if the Trouble Code is currently active. When a code is logged by the TCM and the condition
causing the code still exists, that code is said to be active; otherwise the trouble code is inactive.
Historic A ―Y‖ indicates a diagnostic code has been stored to TCM memory as a valid fault. Different types of DTC exist. Each
DTC type has different requirements to be stored as Historic DTC.
Check Trans A ―Y‖ indicates that the DTC is significant enough to turn on the CHECK TRANS light. Not every DTC activates the
CHECK TRANS light.
Failure A ―Y‖ indicates that a failure record has been generated and stored for the DTC.
Record
Description Describes the DTC. ―Please call 1-800-252-5283 for assistance‖ is displayed in the Description field for any code that is
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unknown to the service tool.
In the DTC and general Information window of Allison DOC ® For PC–Service Tool, double-click the DTC number or DTC Description
to display DTC troubleshooting steps. Adobe Acrobat® Reader displays the Troubleshooting Manual page appropriate for the DTC.
1. In the DTC and General Information window, click the Clear DTC Information button.
2. A window appears displaying the message, ―Clear DTC Information Request Completed Successfully!‖
All Trouble Codes and associated information are cleared from the DTC and General Information window. Shift Inhibits are also cleared
with this command button. If the cause of the Trouble Code is not corrected, the Trouble Code may immediately reappear.
NOTE: To clear all Trouble Codes, the vehicle must be stopped and
in Neutral. If these conditions are not met, a message ―Request
Denied. Output Speed not less than maximum allowable value.‖ or
―Neutral not attained.‖ displays.
Performance Complaints
Use the Performance Complaints function when no DTCs are present to troubleshoot a transmission performance symptom.
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To use Performance Complaints:
1. Click on the Performance Complaints button on the DTC and General Information—The Performance Complaints window
displays.
Failure Records
A Failure Record stores operating condition information at the time a problem was detected and the DTC logged. Each DTC generates a
Failure Record.
A Failure Record is a very valuable source of information for the technician as it can be used to determine the operating conditions that
were present when a failure occurred. Failure Records are only updated (refreshed) the first time the Diagnostic Test (a test that the TCM
runs to determine if a failure condition exists) fails during each ignition cycle.
You can view the last five DTC failure records by double clicking on a DTC row in the Failure Record Available column of the DTC
grid or by selecting the Failure Record item from the Diagnostic main menu. If more than five DTCs are stored, the Failure Records are
replaced on a ―First-In-First-Out‖ basis.
Allison DOC ® For PC – Service Tool automatically saves the last 20 Failure Records ―seen‖ by the tool. These files are stored in the
following location as text files: ...\Program Files\Allison Transmission\Allison DOC For PC – Service Tool\Failure Records.
1. In the DTC and General Information window, double click on the ―Y‖ in the Failure Record field—the Failure Record
window displays.
2. In the DTC and General Information window, click on the Failure Record button—the Failure Record window displays.
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DTC Test
The TCM performs a series of ―diagnostic tests‖ to determine if a failure has occurred. Diagnostic Tests are performed when specific
transmission operating conditions occur. The DTC Test Screen displays all application-supported DTCs and indicates the failure status of
the Diagnostic Test since clear code, and since power-up. The following table describes each state:
Test Failed/Not Indicates that the Diagnostic Test related to the DTC has failed at least once
Performed since the DTCs were cleared, or the Diagnostic Test hasn’t been performed
by the TCM *.
Test Passed Sometime after the last clear code event the TCM ran the Diagnostic Test
with no fault found.
Test Failed/Not Indicates that the Diagnostic Test related to the DTC has failed within this
Since Power Up Performed ignition cycle, or the Diagnostic Test hasn’t been performed by the TCM *.
Test Passed The TCM ran the Diagnostic Test with no fault found.
*: For example, the transmission hasn’t reached the necessary operating conditions to run the Diagnostic Test yet.
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The DTC Test screen allows the technician to determine the status of a DTC test. For example, after fixing the problem causing a DTC,
the technician must know the status of a DTC test in order to make sure that the failure condition was effectively corrected.
Click on the DTC Test button on the DTC and General Information screen—the DTC Test Screen displays.
Displays basic transmission data parameters. The user can configure (i.e. select different transmission data parameters) this grid by
clicking on the Select Data to Display button.
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Shift Inhibits Grid
Displays all the shift inhibits that are currently active or have been active since last clear code.
Prognostics Grid
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Diagnostic Data
Diagnostic Data—A brief description of the diagnostic data being measured.
Value—The value of the associated diagnostic data.
Units—units of measure for the value.
Input/Output Functions
Signal Source (Allison 4th Generation Control systems)—the wire circuit number assigned to the programmed function or the
specific databus from which the signal is being received. For MY09 and later TCMs, the column to the left of the Signal Source
column shows the AND/OR relationship between the wire and databus for the programmed function.
Wire/Databus (Allison 3rd Generation Control systems) —the wire circuit number assigned to the programmed function. If
―Databus‖ is displayed, the function is not assigned to a wire but is being controlled (turned On/Off) via the communication
databus.
Signal State (Allison 4th Generation Control systems) or Wire State (Allison 3rd Generation Control systems)—displays the state
of the wire (On/Off) or if the wire is Disabled. The signal state is grayed-out when the state cannot be determined.
Function Name—indicates if the function is an input or output and lists the function name. Double-click on a Function Name to
launch the troubleshooting manual for that function.
Function State—displays the state of the function (On/Off) or if the function is Disabled.
NOTE: Grayed rows indicate I/O functions and wires that cannot be
reprogrammed.
Shift Inhibits
Inhibit—displays the condition(s) that is or was causing the shift inhibit.
Current Active—indicates whether a particular condition is currently inhibiting shifts.
History—indicates that, since the last DTC clear, a particular condition has inhibited shifts.
Transmission parameters are added or removed in the Custom Data Monitor data selection window. The Custom Data Monitor window
is the same as the Data Monitor window, except that only the selected data is displayed.
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2. Select the desired transmission parameters(s) from the left-hand column.
3. Click the button or double click the selection—the selected transmission parameters appear in the right-hand column
4. Click the OK button—the selected transmission parameters appear in the Custom Data Monitor window.
1. Select the Custom Data Monitor tab —the Custom Data Monitor data selection window displays.
3. Click the button—the selected transmission parameters are restored to the left-hand column.
4. Click the OK button—the deleted transmission parameters no longer appear in the Custom Data Monitor window and the
Custom Data Monitor data selection window closes.
You can save a list of transmission parameters for display in the Custom Data Monitor by using the Preconfigured Data List feature.
2. Select the transmission parameters (from the left to the right panel).
3. Click on the Save button. The Data List Name dialog box displays
4. Type a unique name for the saved data list and click OK.
4. Click either Load, to load the list, or Delete, to delete the list.
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Displaying the Graphics Monitor
To display the Graphics Monitor:
1. Select the Graphics Monitor tab —the Graphics Monitor window displays.
The data-against-time data stream is continuous regardless of the Strip Chart mode selected. If default data configuration is not used,
only the data configured under the Data Configuration feature is available for display in the Strip Chart.
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Displaying the Strip Chart
1. Select the Strip Chart tab —the Select the Data to Graph on the Strip Chart window displays.
3. Choose a color for the trace of the data selected or allow the default color.
4. Click OK.
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The selected transmission parameters appear in the Strip Chart window.
You can save a list of transmission parameters for display in the Strip Chart by using Saved Strip Charts.
Display the Select the Data to Graph on the Strip Chart window.
Click the Save button – the Strip Chart Name dialog box displays
Type a unique name for the Strip Chart data selection, and click OK
1. Display the Select the Data to Graph on the Strip Chart window.
2. Click on the Select One drop-down arrow in Saved Strip Charts section:
4. Click either Load, to load the Saved Strip Chart, or Delete, to delete the Saved Strip Chart.
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NOTE: (Allison 4th Generation Controls ONLY) To obtain higher
plotting resolution and better refreshing rates, the user can configure
the application to only request specific transmission parameters from
the TCM. Refer to Setting Up a New Data Configuration in section
4-1 for more information.
Custom Scaling
1. Display the Select the Data to Graph on the Strip Chart window.
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3. Choose whether to scale the Strip Chart based on one of the items in the drop down box, a custom scale (enter minimum and
maximum values in the fields provided), or use default scaling.
The selected data is assigned a color on the graph. The name of the data and its corresponding color is displayed in a box on the Strip
Chart display.
X-axis Scaling
The passage of time in seconds is indicated on the X-axis, horizontal bottom of the graph. As time passes, data lines on the graph move
to the right. The Strip Chart displays about 10 seconds of data at a time. If playing back recorded data, the VCR Control window displays
the Total File Time and the Current File Time, in minutes. Total File Time is the total length of the recording. Current File Time is the
time elapsed since you started the playback.
Y-axis Scaling.
The Y-axis, vertical left side of the Strip Chart, displays a range of values based upon the data selected for display. In most cases, the Y-
axis begins at zero. If you select data having different types of measurements such as input rpm and engine cooling temperature, a
divisor, preceded by a slash (/), displays next to the data that requires calculation to determine the correct value. For example: input speed
and engine cooling temperature. RPM is displayed on the Y-axis, from 0 to 4000. To determine the engine cooling temperature, divide
the value of the engine cooling temperature trace by 15.7. An easier method is to use the Strip Chart Cursor mode, which calculates the
adjustment and displays the correct value. Entering a value in the Max Y-Axis field changes the maximum value displayed on the Y-axis.
Click the Plot button for the Max Y-Axis change to take effect.
Several data display modes are selectable from the tool bar in the upper left portion of the Strip Chart window. These modes, or
commands, allow you to control the data display on the Strip Chart. To change to a particular mode, simply click the desired mode icon.
When a mode other than Plot is selected, the data display at that time is frozen; but the data-against-time stream continues in the
background. When Plot is re-selected, the data-against-time stream is re-entered at the time Plot was re-selected.
Control Modes
Plot
Plot is the default Strip Chart mode, where data lines move from left to right across the Strip Chart graph.
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Pause
Pauses the plot. Data continues to be collected, but not displayed in the graph. Click the PLOT button to resume normal plotting. While
in Pause mode, the mouse cursor can be used to scroll the X-axis left or right.
Zoom Box
Zoom box allows you to zoom in on an area within the zoom box. Once the area to zoom is selected, the plot is paused. Click the PLOT
button to resume normal plotting.
Cursor
Cursor mode allows you to place a vertical line at any point in the graph. The ―Y‖ vertical values of the selected trace are displayed in a
floating window and the Strip Chart is paused. Data continues to be gathered in the background. The vertical line may be dragged along
the Strip Chart and the value of the selected trace in the floating window is updated based on the position of the vertical line. Click the
Plot button to resume the Strip Chart.
Print
Sends the Strip Chart data display to your printer.
5-8. Prognostics
The Prognostics screen shows information stored on the TCM related to oil life, filter life, and data for use in predicting transmission
health.
Displaying Prognostics
1. Select the Prognostics tab —the Prognostics window displays.
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NOTE: If Engineering Calculations have been performed (see
Engineering Calculations) then data related to distance will be
available. Click the Engineering Calcluations button to be taken to
the Engineering Calculations screen.
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The TCM Calibration Information displays data in five sections:
Customer Modifiable Constant (CMC)—displays current values/states/thresholds of those parameters to which the transmission
would react, and that the user—with the proper authorization—could change or modify.
Shift Inhibits—indicates the state of current and history shift inhibits (refer to Data Monitor section)
Calibration—displays static data describing both software and hardware installation
SEM/LRTP and Autodetect Information—displays information related to Shift Energy Management (SEM), Low Range Torque
Protection (LRTP), and Autodetect information.
Input/Output Functions and signal information—displays I/O functions and signal states (refer to Data Monitor section).
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The data bus viewer can be used with or without Allison DOC ® For PC–Service Tool being in a connected state. When the service tool
is connected (the tool is receiving/requesting Messages from/to the TCM), the tool is said to be in ACTIVE or diagnostic mode.
Conversely, if the Data Bus Viewer is used without having the service tool communicating with the TCM, the tool is said to be in
PASSIVE mode (the tool is physically connected to the vehicle/TCM, but it is only ―listening‖ to all the messages going through the
selected data link without requesting data from the TCM).
The following table contains all the data communication protocols that, depending upon its availability at the diagnostic connector, could
be used to connect Allison DOC ® For PC–Service Tool and to monitor data with the Data Bus Viewer in either active or passive mode.
WTEC II,
Allison 4th Generation
WTEC III 1K/2K (Pre-4th Gen) CEC
Controls
and CEC2
Data Bus Messages J1939 GMLAN J1708 J1939 J1708 J1939 J1850 J1708 Proprietary
Data Bus Viewer Engineering
J1939 N/A J1939 N/A J1939 N/A N/A
Units
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Data Bus Messages
This section displays the numeric representation of every message that is going through the selected communication link. The data is
displayed in decimal (base 10) or hexadecimal (base 16) number systems. The decimal numeric system is the defaulted option, while the
hexadecimal system can be activated with the Hexadecimal check box.
Engineering Units
Engineering Units (only available when connected via J1939) includes every SAE J1939 Message and Parameter supported by the
Allison Transmission controller. This information consists of all Messages and Parameters the transmission control module broadcasts
and receives via J1939. Refer to the Allison Transmission DATALINK COMMUNICATIONS technical document, available on the
Allison Transmission Extranet, for specific information for each of the displayed J1939 Messages/Parameters.
Parameter—displays SAE J1939 Messages the TCM can receive/send. Each SAE J1939 Message can be expanded to display
the corresponding SAE J1939 parameter.
Since each Message can be broadcasted from different Source Addresses (SA), the tool displays every detected SA that can
initiate a given Message. Consequently, if the user is interested in finding a particular J1939 parameter (for example, Percent
Load at Current Speed), the first step would be to find out which J1939 Message contains that parameter (EEC2: Electronic
Engine Controller # 2), and second to see if Databus Viewer has detected that message in the databus. If detected, the Databus
Viewer will display the SA of the controller sending that particular message. At this point, the user can expand that message to
display the parameter of interest.
Source Addresses
Describes all Source Addresses (SA) that can be included/displayed in the Data Bus Viewer.
MID/SA
(J1708 or J1850 only) Message Identifier/Source Addresses code—the message type/source/destination.
Component ID
(J1708 or J1850 only) Manufacturer of a controller..
Model
(J1708 or J1850 only) A controller’s model number.
Software ID
(J1708 or J1850 only) Identifies the software used by the controller.
Command Buttons:
Pause—pauses and continues the Data Bus Message display.
Clear—clears all Data Bus Message data.
Save—displays the File Save dialog box and automatically saves the last 2 minutes of data displayed on the Data Bus Viewer,
under the entered file name or under a default file named, defined by date and time. If the Save Data Continuously check box
is selected, the tool will continuously save data (as opposed to the last 2 minutes of data) until the user clicks on the Save
button.
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function when strictly necessary.
To find the recorded file, use Windows Explorer and navigate to the directory on which Allison DOC ® For PC–Service Tool is
located (usually defaulted to …\Program Files\Allison Transmission\Allison DOC For PC Service Tool), then open the Saved
DataBusViewer Files folder. The raw data can be viewed with NotePad® or WordPad™. Also, the user can playback these file
using the Data Bus Viewer feature in the service tool.
When receiving Data Bus Viewer files from the field, the user needs to save these files in the same directory mentioned above
(…\Program Files\Allison Transmission\Allison DOC For PC Service Tool\Saved DataBusViewer Files), in order to have them
listed on the Data Bus Viewer Session list.
Close—closes the Data Bus Viewer window.
NOTE: The Data Bus Viewer logs are not captured in the regular
Snapshot function.
Passive Mode
When Allison DOC ® For PC–Service Tool is in Passive mode, the Data Bus Viewer can be accessed as follows:
1. Select Data Bus Viewer from the Transmission Connect/Disconnect dialog box—the Data Bus Viewer Configuration window
displays
2. Select ―Connect to the data bus with a new connection.‖ option and click OK—the Communication Adapter Setup window
displays.
3. Refer to Section 5-1 for selecting a Vendor, Protocol, and Device for a particular translator device
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4. Click OK— the Data Bus Viewer is displayed. This function captures all the data being sent through the communication link.
Active Mode
When Allison DOC ® For PC–Service Tool is in Active mode, the Data Bus Viewer can be accessed as follows:
1. Select Data Bus Viewer from the File menu—the Data Bus Viewer Configuration window displays.
2. Select ―Connect to data bus, reusing DOC ® For PC’s connection.‖ and click OK—the Data Bus Viewer screen displays.
NOTE: The ―Connect to the data bus with a new connection.‖ option
should only be selected if the user wants to use the Data Bus Viewer
(monitor the data bus) with a different physical translator device.
1. Select Data Bus Viewer from the File menu, or the Transmission Connect/Disconnect dialog box—the Data Bus Viewer
Configuration window displays.
2. Select ―Playback Data Bus Viewer Files‖ and click OK. The Data Bus Viewer window displays.
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3. Click on the ―Select One‖ pull-down menu, and select the file you want to playback.
NOTE: If you cannot see the file you want to playback, make sure the file is
saved in the following directory: \Program Files\Allison
Transmission\Allison DOC For PC Service Tool\Saved DataBusViewer
Files.
4. Once the file is highlighted/selected, click on Load, and the playback starts.
[Link] Requests
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Gear Commanded
Current Gear
Previous Gear
Clutch Test
Diagnostic Trouble Codes
Shift Selector 1 2 3 4 5 6 7
2. Click on the Clutch Test Enabled menu item—the Clutch Test window displays.
3. Select Drive (for the 1000/2000 Product Families) or the highest range (for the 3000/4000 Product Families) from the shift
selector. At this point 1st range is attained and highlighted on the Clutch Test floating window.
The current range attained is highlighted in the Clutch Test window. A message displays if Allison DOC ® For PC–Service Tool cannot
conduct a clutch test.
Any selected range in the Clutch Test window will be maintained as long as the following remain true:
If either of these cases is exceeded, the TCM will automatically command an up or down shift as needed to avoid any damage to the
transmission hardware. When both of these criteria have once again been met:
For 1000/2000 product families, a gear must be reselected in the Clutch Test window
For 3000/4000 product families, the gear prior to automatic TCM intervention will be selected
NOTE: The transmission will maintain the selected range until the
TCM determines that the operational conditions constitute a risk to the
transmission hardware. At this point the TCM will command an up or
downshift to eliminate that condition of risk. The service tool
command (i.e. clutch test) cannot force the transmission to stay in a
specific range under these circumstances.
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NOTE: If automatic TCM intervention was initiated and a low range
gear (e.g. 1st, 2nd, 3rd) is in use, selecting a high range gear (e.g. 4th, 5th
or 6th) in the Clutch Test window will only be allowed if engine speed
is below 1,400 rpm.
All sequential up and down shifts are performed automatically by Allison DOC ® For PC–Service Tool. For example, if 2nd gear is
currently in use and 6th gear is selected in the Clutch Test window, Allison DOC ® For PC–Service Tool will automatically command
3rd, then 4th, then 5th, and finally 6th.
NOTE: Commanding 2nd gear from 3rd gear in the Clutch Test window
will only be allowed if the vehicle speed is less than approximately 13
mph. Commanding 1st gear from 2nd gear in the Clutch Test window
will only be allowed if the vehicle speed is less than approximately 7
mph.
While a specific gear is being selected and maintained by the Clutch Test mode, the TCM will command the TCC ON and OFF,
depending on the transmission operational conditions (i.e. being in Clutch Test mode does not guarantee the constant application of the
TCC). The TCM is always in control of the TCC application.
Solenoid Test
The Solenoid Test provides a means of troubleshooting complaints involving the transmission solenoids. The Solenoid Test does not test
the electrical condition of a solenoid (solenoid internal resistance, circuit continuity, etc.). Instead, the Solenoid Test determines the
TCM’s ability to command signals to a particular solenoid. Consequently, depending on the particular test, the user may need to use a
voltmeter to complement the purpose of this feature.
In order to use the solenoid test, the engine speed must be zero. The TCM will not honor the solenoid test command from the service tool
if the engine speed is greater than zero.
2. Click on the Solenoid Test menu item—the Solenoid Test dialog box displays.
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3. Select a solenoid to test.
The solenoid state changes from Off to On or On to Off. A successful test is indicated by the changed solenoid state.
A message displays if Allison DOC ® For PC–Service Tool is unable to turn on/off a particular solenoid, no response is received back
from the TCM, or if the TCM replied with a negative response.
Reset Auto-detect
Autodetect is TCM logic that allows the TCM to automatically detect the presence of certain transmission components or input signals.
The Reset Autodetect function forces the TCM to re-start the autodetect logic. Resetting autodetect with the service tool causes the TCM
to reinitialize the detection of Throttle data source, Engine Coolant Temperature data source, Oil Level Sensor feature, Retarder feature,
and TransID configuration.
2. Click the Reset Auto-Detect menu item—the Reset Autodetect Successful window displays
3. Click OK.
Autodetect will run again after the next normal TCM power-down (i.e. an ignition cycle is required to complete autodetect reset).
2. Click on the Reset Autodetect Retarder menu item—A message displays indicating that the Autodetect Retarder feature has
been reset.
3. Click OK.
Autodetect will run again after the next normal TCM power-down (i.e. an ignition cycle is required to complete autodetect reset).
The Reset To Fast Adaptive forces the TCM to use the Fast Adaptive algorithm.
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2. Click on the Reset Fast Adaptive menu item—the message ―The adaptive shift parameters have been successfully reset to Fast
Adapt.‖ displays indicating that the TCM has been reset to use fast adaptive parameters.
3. Click OK.
NOTE:
The adaptive values displayed in this section are refreshed only at connection time and after resetting
adaptive information. In order to read current adaptive information, disconnect the service tool,
reconnect it, and then read the values.
The Garage Shift Adaptive Parameters (Garage tab) resets only the N-2, R-2, and 2-R adaptive
parameters. Consequently, if a given situation requires resetting all garage shifts, reset the following
adaptive parameters: Garage, R-1, D-R, N-R, and N-1 (tabs).
2. Click on the Reset Adaptive Shift Parameters menu item—a Caution window displays.
3. Read the text in the Caution window and acknowledge it by clicking on the YES button – the Reset Adaptive Shift Parameters
dialog box displays
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4. Select the appropriate tab and click on the Reset ―x‖ Shift Adaptive Parameters button, where ―x‖ is the selected shift.
The Reset Fast Adapt window contains up to eighteen tabs; one for each up/down shift (in addition to Garage and All shifts) that can be
reset to factory values.
The following information displays in the Reset Adaptive Shift Parameters window:
Item Name
The name of the adaptive shift or clutch control parameter.
Value
The numerical value of the parameter.
Units
Unit Of Measure for the parameter value.
The adaptive shift parameters are reset when you click on the RESET SHIFT ADAPTIVE PARAMETERS button—the message ―The
adaptive clutch control parameters have been successfully reset to its factory calibration values and to Fast Adapt.‖ displays in the Rest
Shift Adaptive Parameters Successful window.
NOTE: Reset Adaptive Shift Parameters does not reset the autodetect
information. If required, use Reset Autodetect Information.
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Reset Full/Closed Throttle Calibration (TPS only)
These functions re-establish the limits of a mechanical throttle position sensor (TPS) in the TCM calibration. These features allow the
user to reset—in the calibration—the minimum (closed throttle) and maximum (full throttle) values for the mechanical TPS. This action
request is only applicable to TPS and does not have any effect when the throttle information is communicated via J 1939 or by any other
means different from a throttle position sensor.
3. Select Reset Full Throttle Calibration (TPS only)—the Throttle Action window displays.
3. Select Reset Closed Throttle Calibration (TPS only)—the Throttle Action window displays.
To reset the TCM to automatically select the presence of the SEM calibration information:
63
2. Click the Reset SEM Autodetect menu item.
4. A dialog box is displayed asking if you are sure you want to reset the Oil Life Monitor.
64
5. A confirmation window displays stating that the Filter Life Monitor was reset successfully.
5. Click the number of the clutch to be reset, or click the ALL button to reset all clutches.
If the ALL button was pressed, a dialog displays asking if the transmission was overhauled and if the Oil Life Monitor should
also be reset.
6. A confirmation window displays stating that the Transmission Health Indicator was reset successfully.
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7. Click the OK button.
Engineering Calculations
After the user enters specific vehicle information, the Engineering Calculations function allows the service tool to calculate and display
Converter Speed Ratio, Vehicle Speed, and Vehicle Acceleration in g’s. The engineering calculation values are displayed in the
Diagnostic Data grid of the Data Monitor and Custom Data Monitor screens, and are a selectable data parameter for the Strip Chart. The
Engineering Calculation values are lost when Allison DOC ® For PC–Service Tool is disconnected from the transmission.
Note: The N/V ratio also calculates Prognostics mileage data. See
the Prognostics section for more details.
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Note: Output Speed Acceleration is a value obtained from the TCM
and the divisor is:
Metric Divisor = 35.28
English Divisor =21.96
Enter the required data and press the OK button. The calculated data is added to the transmission information available for display in the
Data Monitor, Custom Data Monitor, and Strip Chart windows.
3. Click on the Transmission Fault Lamp Test menu item—the Transmission Fault Lamp Test window displays.
If the lamp is illuminated and the word ―ON‖ is displayed, the Transmission Fault Lamp is on. If the lamp is not illuminated and the
word ―OFF‖ is displayed, the Transmission Fault Lamp is off.
Change the status of the fault lamp by clicking the ON or OFF button.
3. Click on the Reverse Warning Lamp Test menu item—the Reverse Warning Test window displays.
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If the lamp is illuminated and the word ―ON‖ is displayed the Reverse Warning is activated. If the lamp is not illuminated and the word
―OFF‖ is displayed the Reverse Warning is not activated.
Change the status of the fault lamp by clicking on the ON or OFF button.
3. Click on the Service Indicator Lamp Test menu item—the Service Indicator Lamp Test window displays.
If the lamp is illuminated and the word ―ON‖ is displayed the Service indicator is activated. If the lamp cycles between illuminated and
not illuminated and the word ―FLASHING‖ is displayed, the Service indicator is flashing. If the lamp is not illuminated and the word
―OFF‖ is displayed the Service indicator is not activated.
Change the status of the Service indicator lamp by clicking on the ON or OFF button.
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Read Static Data
The Read Static Data feature allows power off data stored in the TCM to be extracted to a file that can be used by Allison Engineers for
diagnostic purposes. To Read Static Data, the vehicle ignition must be in the ―ON‖ position and Allison DOC ® For PC must be
disconnected.
2. Click on the Read Static Data menu item—an Informational window displays.
3. Read the text in the Informational window and acknowledge it by clicking on the START button – the Communications
Adapter Setup window displays.
4. Refer to Section 5-1 for selecting a Vendor, Protocol, and Device for a particular translator device.
5. Click the OK button— a progress window is displayed. This function captures the data from the TCM.
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7. Enter any pertinent information in the available fields that should be included in the file.
9. A confirmation window displays indicating if the data was saved successfully and the path on the computer where the file was
saved. By default, these files are saved in the following folder: C:\Program Files\Allison Transmission\Allison DOC For PC -
Service Tool\4Gen Static Data.
[Link] Snapshots
Snapshots are log files containing all transmission data recorded by Allison DOC ® For PC–Service Tool. Snapshot recording is started
either by a DTC event (DTC driven), or triggered by the user (Trigger button driven). With the default settings, the tool will
automatically trigger the recording of a snapshot when any DTC becomes active. Snapshot log files have the following characteristics:
Contain all data the Allison DOC ® For PC–Service Tool requests. Regardless of the screens selected/used during the recording
session, the snapshot captures all data the TCM reports to the Allison DOC ® For PC–Service Tool.
Snapshots can be played back only with the Allison DOC ® For PC–Service Tool.
Allison DOC ® For PC–Service Tool automatically saves the snapshot files as .ad files.
Users can playback snapshots by double-clicking on the .ad files as long as Allison DOC ® is installed on the PC.
Snapshot files are saved at Program Files\Allison Transmission\Allison DOC ® For PC–Service Tool\Logs.
The length of snapshot files is limited by the amount of available RAM in the PC and the available storage space on the disk drive.
2. Select Record.
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3. Select Recording Options—the Record Options window displays.
5. Click OK.
or
71
[Link]/Saving Snapshot Sessions
Once started recording a snapshot, there are different ways to stop recording data, and saving it to the PC.
2. Enter a name for the snapshot without the extension file. For example, vehicle123 (do not type [Link], or [Link],
or any other extension file). The application will automatically assign the file extension. In this case, the .ad extension file.
3. Click SAVE.
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Click CANCEL to not save the snapshot file.
To playback a snapshot:
2. Select Playback.
6. Click OK—the Trouble Code window and the Playback VCR control box display.
NOTE: The VCR control box moves to the lower-right corner of the
screen when the playback file has completed loading and the VCR
controls can be used.
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Rewind to beginning of file.
Play.
Stop.
Loop—continuous play.
Jump to trigger—displays data starting at the trigger condition selected when the data was recorded.
NOTE: A playback file that is not loaded can also be e-mailed. Click
on the e-mail menu item in the snapshot menu.
74
If you have not configured your PC for sending Email, click the CONFIGURATION button—The Email Configuration window
displays.
Contact your E-mail Administrator for the correct values to enter for your configuration.
2. Click on Export Voltage Data – the Open Playback file dialog box displays.
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3. Click the OK button—data is exported as follows:
The export file name is the same as the playback file.
The export file type (extension) is .csv.
The first record of the file contains the names of the exported data with the units of measure (Metric or
English) for each data item contained in parentheses immediately after the data item name, separated by
commas.
Subsequent records contain the timestamp followed by the current or last recorded value of the ESS
Voltages chosen for export.
If a maximum 65,530 records are exported, the export file is closed and a new export file is started with a
sequential number, starting with 1, added to the file name.
NOTE: The export file (.csv) will be saved in the same directory as
the snapshot file.
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[Link] TCM
TCM Reprogramming allows for modifying Customer Modifiable Constants (CMCs) and Input/Output (I/O) information.
Reprogramming is defined as modifying CMCs and I/Os in an existing calibration. Reflashing or Recalibration is defined as loading a
new application program (firmware) and/or calibration into a TCM. Before the Reprogramming TCM feature can be used, a password
must be obtained from the tool provider (usually SPX Service Solutions) and entered into the Allison DOC ® For PC–Service Tool. For
specific requirements to enable the Reprogramming section in Allison DOC ®, refer to section 4-1.
5. Click Apply—the Reprogram tab grays-out to indicate that the Reprogramming function has been enabled or authorized.
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Accessing the Reprogramming Function
1. Select Reprogram from the main menu bar
NOTES:
a. If the TCM/ECU password was changed from its defaulted values (i.e. eight zeros ―00000000‖ or ―Allison_‖) the
TCM/ECU Password dialog box displays.
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The Reprogram TCM window is divided in different sections:
Input/Output Information—displays modifiable I/O information
Customer Modifiable Constants—displays modifiable CMCs
Active Package—displays current I/O active package
Password—displays current TCM/ECU password
Reprogram TCM—command button used to reprogram the TCM after all the modifications are entered are:
Close—command button used to close the Reprogram TCM window.
Print—command button used to print a report that contains current Calibration, I/O, and CMC information.
Save—saves current configuration. This includes current I/O, CMC, Active Package and TCM Password selection. Enter a unique name
for the saved configuration. This function is particularly useful when reprogramming multiple vehicles with the exact same calibration.
Select One—allows the user to select a previously saved configuration from the drop-down menu.
Delete—deletes a configuration selected from the Select One drop-down menu.
Load—loads a configuration from the Select One drop-down menu.
Wire/Databus—displays the wire number assigned to a specific function. Possible values are:
Wire #—a 3-digit number describing the TCM wire #.
Databus—the function is available on the databus.
NOTES:
2. If the user disables a function, the calibration will cease using that
function regardless of the signals (wire or Databus) being received
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for that particular function.
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To initiate TCM Reprogramming:
4. The tool starts reprogramming the wires. A red status bar is displayed at the bottom of the TCM Reprogramming window.
6. Click OK.
7. The tool continues the process of reprogramming the CMCs. A red status bar is displayed at the bottom of the TCM
Reprogramming window.
NOTE: If the service tool receives an error message from the TCM
(for example a CMC value is out-of-range), a window (describing
the problem) will be displayed, and the service tool re-displays the
reprogramming screen.
9. Click OK.
During the reprogramming function, a status line displays at the bottom of the reprogramming window.
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Entering programming mode.
Reading calibration data.
Writing CMCs.
Calculating calibration checksums.
Writing calibration checksums.
Exiting programming mode.
Reinitializing ECU.
The following status messages are displayed for a WTEC III or CEC2 ECU:
Calculating calibration length.
Entering programming mode.
Reading calibration data.
Saving old calibration data.
Calculating CMC checksum.
Erasing calibration data.
Writing calibration data.
Exiting programming mode.
Sending re-initialize auto-detect action request.
Reprogramming Prognostics
Allison 4th Generation Controls allows enabling or disabling Prognostics, selecting whether to allow the resetting of Prognostics by
Allison DOC ® only, and setting the Oil Life Remaining Offset on the TCM.
3. In the Customer Modifiable Constants section, scroll down to Allison Prognostic Package.
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4. Select the value for the Prognostics Package and use the drop down box to select the desired value.
8. A dialog box displays stating that the TCM was reprogrammed successfully.
10. Click the CLOSE button to exit the Reprogramming TCM function.
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Allow Resetting Prognostics by Allison DOC ® only
This function will only allow Prognostics to reset using Allison DOC ®.
3. In the Customer Modifiable Constants section, scroll down to Prognostic Reset by Service Tool ONLY.
4. Select the value for the Prognostic Reset by Service Tool ONLY and use the drop down box to select the desired value.
This function allows the manual resetting of the oil life remaining value.
3. In the Customer Modifiable Constants section, scroll down to Setting Oil Life Remaining Offset.
4. Select the value for the Setting Oil Life Remaining Offset and enter the desired value.
This function allows the manual resetting of the filter life remaining value.
3. In the Customer Modifiable Constants section, scroll down to Setting Filter Life Remaining Offset.
4. Select the value for the Setting Filter Life Remaining Offset and enter the desired value.
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5. Click the Reprogram TCM button.
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[Link]
The Allison DOC ® For PC–Service Tool Report function allows you to generate TCM/Transmission information reports. There are two
types of reports: The Diagnostic Reports and the TRANSHEALTH™ Reports. The Diagnostic Reports data can come from saved
Diagnostic Reports, snapshots, or from a real-time connection. Conversely, the TRANSHEALTH™ Report data comes from saved
TRANSHEALTH™ Reports or from real-time connections. The following table lists the report sections available for the various
transmission control systems.
Shift Solenoids — —
Prognostics — —
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2. Select Diagnostic Reports from the Reports menu. The Report Sections window displays.
3. Type a Customer Name and any relevant comments you might want to add as references.
7. Click the OK button—the report is saved under the name typed in the Report Name dialog box.
NOTE: Reports are saved at C:\Program Files\Allison
Transmission\Allison DOC ® For PC–Service Tool \Reports
You do not have to exit the Report Sections window to display a
report on the screen.
2. Select Diagnostic Reports from the Reports menu. The Report Sections window displays.
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3. Select a report from the drop-down list of Saved Reports.
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7-2. TRANSHEALTH™
TRANSHEALTH™ is a special feature that describes the transmission condition at the time of service. Please refer to the Allison
Transmission Extranet for Service Policy Letter #21 and SIL 1-TR-06 information associated with this feature.
The TRANSHEALTH™ feature is available for the following control systems only:
WTEC II
WTEC III
1000/2000 Product Families (3rd Generation Controls)
Allison 4th Generation Controls
The TRANSHEALTH™ feature contains two functions depending on the user’s Reprogramming capabilities:
TRANSHEALTH™ Monitor – available for all users; allows users to determine if the current condition of the transmission is
OK (green), Not OK (Red), or simply undetermined (Gray).
TRANSHEALTH™ Report – available for users who have Reprogramming enabled in their tools; allows users to obtain the
same information provided by the TRANSHEALTH™ Monitor, but in a more detailed manner (i.e. clutch by clutch condition,
as opposed to a general/over-all condition). It also allows users to add service performed, service recommendations/comments,
and local promotions information to TRANSHEALTH™ reports they can save, print or load from the tool.
1. Select the TRANSHEALTH™ Report option from the Reports drop-down menu, or click the F2-TRANSHEALTH™
button, or press the F2 key.
2. If the user does not have the Reprogramming section enabled, the TRANSHEALTH™ Monitor is initiated (see the
TRANSHEALTH™ Monitor section for more information).
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3. If the user has Reprogramming enabled and Prognostics is enabled, the TRANSHEALTH™ Report feature is initiated (see
the TRANSHEALTH™ Reports section for more information).
4. If the user has Reprogramming enabled and Prognostics is not enabled, the tool prompts the user to select the
TRANSHEALTH™ Monitor or TRANSHEALTH™ Report.
TRANSHEALTH™ Monitor
The TRANSHEALTH™ Monitor is initiated automatically by choosing to run TRANSHEALTH™ and the user does not have the
Reprogramming section enabled, or by choosing TRANSHEALTH™ Monitor from the prompt if the Reprogramming section is enabled.
Upon launching the TRANSHEALTH™ Monitor, the following window is displayed (questions may vary depending on the transmission
type):
Answer all questions (required) displayed in the Service Checklist, and click the OK button. The TRANSHEALTH™ Monitor is
displayed with the current transmission condition.
1. If no problems were detected, a window is displayed showing a green transmission icon and a message stating that no
problems were detected.
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2. If results were inconclusive, a window is displayed showing a gray transmission icon and instructions on how to proceed.
3. If problems were detected, a window is displayed showing a red transmission icon and instructions to perform a full
TRANSHEALTH™ report are provided.
TRANSHEALTH™ Reports
1. Select TRANSHEALTH™ Reports. The following window appears, and the TRANSHEALTH™ General tab is displayed.
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NOTE: The first time this feature is accessed, you will have to type
in most of the information displayed in the General tab. This initial
information is saved for subsequent uses of this feature. The tool
automatically populates the Date and Tool S/N.
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3. Enter vehicle and transmission specific information. The tool will read and auto-populate some of the required information.
5. Click the checkboxes (required) to answer the service questions. Enter (optional) any service performed, service
recommendations/comments, and local promotions information.
Additional information may be displayed depending on the answers that were selected. For example, if ―No‖ was selected
for the question ―Is the transmission using TES-295 fluid or TES-389 fluid?‖, the following warning is displayed:
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TRANSHEALTH™ Report Screen Buttons
Open TRANSHEALTH™ Report—loads and displays a saved report.
1. Select the TRANSHEALTH™ Report option from the Reports drop-down menu or click the F2-TRANSHEALTH™ button,
or press the F2 key. The TRANSHEALTH™ dialog box is displayed
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2. Click the Open TRANSHEALTH™ Report button.
3. Browse to and select the saved TRANSHEALTH™ report file and click the Open button.
Three colors denote the ―health‖ of the various parts of the transmission:
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Red items indicate a potential problem
2. Click the Save button—the application automatically assigns the filename as TransHealth_[timestamp]_[S/N]. dat, where [S/N]
is the ECU/TCM serial number, and [timestamp] is the current time, in YYYYMMDD_hhmmss format. The filename can be
changed. The application saves the report to [installation directory]\Reports\TransHealth\[filename].
3. When a report is saved, the application automatically creates a Summary Report. The Summary Report is saved in the following
directory [installation directory]\Reports\TransHealth\Summary [Link].
The Summary report contains all the data from saved TRANSHEALTH™ reports and can be opened with a spreadsheet application such
a Microsoft Excel®. When a TRANSHEALTH™ report is saved, the application appends an entry (a row) to the spreadsheet. The data in
each row of the spreadsheet is formatted as follows:
Timestamp, File Name, TCM/ECU Serial Number, C1, C2, C3, C4, C5, and C6. The timestamp is in the ―YYYY/MM/DD hh:mm:ss‖
format. Colors are one of the following strings, as appropriate: ―Red‖, ―Green‖, ―Gray‖, or ―Not Displayed‖.
To print a TRANSHEALTH™ new report: Click the Print button—the report is sent to the system printer.
To print a screen:
Select Print Screen from the Main Menu. The Allison DOC ® For PC–Service Tool screen being displayed prints at the default printer.
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· Click the EXIT button in the top right corner of the Allison DOC ® For PC–Service Tool window.
· Select the File drop-down menu and select Exit—the Allison DOC ® For PC–Service Tool program closes.
· Hold down the ALT key and press the F4 key.
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[Link] II/III, CEC2, and CEC1 Control Systems
The WTEC II/III, CEC2, and CEC1 Control Systems section describes Allison DOC ® For PC–Service Tool features and functions that
apply to only the WTEC II/III, CEC2, and CEC1 Control System previous to Allison 4th Generation Controls.
Trouble Code
The DTC related to the information being displayed, ―Please call 1-800-252-5283 for assistance.‖ is displayed in the Description field for
any code that is unknown to the controller.
Active
Yes or No indicates if the Trouble Code is active or not. When a code is logged by the ECU and the condition causing the code still
exists, that code is said to be active; otherwise the trouble code is inactive.
Ignition Cycles
The number of times the engine ignition has been turned on since the problem first occurred.
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Events
The number of times the transmission experienced the same problem indicated by the Trouble Code since the last time codes were
cleared from the ECU.
Description
Describes the Diagnostic Trouble Code and Fault Code.
1. In the Trouble Code window, click the CLEAR ACTIVE CODES button—a window appears displaying the message ―Clear
Active Codes Request Completed Successfully‖.
1. In the Allison DOC ® For PC–Service Tool Trouble Code window, click the button.
2. A window appears displaying the message, ―Clear Inactive Codes Request Completed Successfully!‖
Most inactive Trouble Codes and associated information are cleared from the Allison DOC ® For PC–Service Tool window, leaving
only active Trouble Codes.
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The WTEC II/III and CEC2 Data Monitor display data in three sections:
Diagnostic Data
Input and Output Wires/Functions
Shift Inhibits.
Diagnostic Data
Diagnostic Data—A brief description of the diagnostic data being measured.
Value—The value of the associated diagnostic data.
Shift Inhibits
Shift Inhibit Factor—A brief description of the Shift Inhibit Factor being measured.
Value—The value of the associated Shift Inhibit Factor.
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WTEC II/III and CEC2 Custom Data Monitor
You may select the information to be displayed in the Custom Data Monitor window by adding or removing data types to the display.
Data types are added or removed in the Custom Data Monitor data selection window. The Custom Data Monitor window is the same as
the Data Monitor window, except that only the selected data is displayed.
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ECU Calibration Information
To display current ECU and Calibration information, select the Calibration Information button.
3. Click OK.
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4. Select the desired range with the shift selector.
When enabled, a check mark appears next to this item in the Action Request menu.
The Fast Adaptive Mode allows quicker convergence to a smooth shift condition. WTEC Adaptive Controls look at current shifts,
compares them to a model, and then adjusts accordingly to reach the model’s optimum shift characteristics. Fast Adaptive forces the
ECU to adjust more quickly than the slow, gradual adjustment procedures that makes minor changes after a shift has converged.
2. Click the Reset Fast Adaptive menu item—the Reset Fast Adaptive Successful window displays.
3. Click OK.
3. Click YES, disconnect Allison DOC ® For PC–Service Tool and recycle ignition power.
2. Select Reset Throttle Calibration—the Reset Throttle Calibration Successful window displays.
3. Click OK.
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WTEC II/III TAC Data Collection
TAC Data collection creates a file with TCM/Transmission information for the Service Engineering group to interpret. Do not to enable
or activate TAC Data Collection unless requested by an Allison Transmission representative. When enabled, this function can be used for
a limited number of times.
NOTE: SPX Service Solutions does not have the capability to enable
this the TAC Data Collection function in the Allison DOC ® For PC
– Service Tool. This feature can only be enabled/authorized by the
person/party asking the technician to use this function.
2. Click the TAC Data Collection menu item—the TAC Data Collection dialog box displays.
NOTE: The VIN will display if the VIN has been received from the
database. A message displays if an invalid data format is entered.
3. Click the OK button. The message ―TAC data successfully collected.‖ displays when TAC data is collected.
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Valid Data Field Formats
Vehicle Number—17 alphanumeric characters.
Transmission Serial Number—10 digits [0 to 9].
Fleet Number—one to 55 printable characters.
Distributor / Dealer—one to 55 printable characters.
Location—one to 55 printable characters.
Customer Name—one to 55 printable characters.
Miles—one to six digits
Transmission Model—one to 55 printable characters.
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9.1000/2000 (Pre-Allison 4th Generation Controls)
Control System
This section describes the Allison DOC ® For PC–Service Tool features and functions that only apply to the 1000/2000/2400 Series™
Pre-Allison 4th Generation Controls system.
3. Click YES and the Reset Adaptive Shift Parameters dialog box displays.
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The Reset Fast Adapt window contains 10 tabs; one for each shift that can reset adaptive shift parameters.
The following information displays in the Reset Adaptive Shift Parameters window:
Item Name
The name of a parameter.
Value
The numerical value of the parameter.
Units
Unit Of Measure for the parameter value—cc (cubic centimeter), kPa (kilopascal), sec (second).
The adaptive shift parameters are reset when you click on the RESET SHIFT ADAPTIVE PARAMETERS button—the Reset Shift
Adaptive Parameters Successful window displays. Click the OK button.
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4. Click OK—the Reset Open Throttle Calibration Successful window displays.
Clutch Test
The Clutch Test uses a software tool bar to command a particular range. Fourth and Fifth range are inhibited if the engine speed is above
1400 rpm and Output Speed is 0 rpm. Enable a Clutch Test by:
3. Selecting Clutch Test—the Clutch Test Tool Bar displays with the current range highlighted.
4. To select a range from the Clutch Test Tool Bar, click on the desired range. When the shift or range change is accomplished, the
selected number is highlighted.
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[Link] Control System
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Reports
Select reports for a CEC controller
NOTE: ―Data Monitor‖ and ―Data Bus Viewer‖ are the only menu
items or screens available for the CEC1 control system.
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[Link] Allison DOC ® For PC–Service Tool Demos
Allison DOC ® For PC–Service Tool Demos allows you to observe and explore Allison DOC ® For PC–Service Tool functions without
the service tool being connected to an ECU/TCM. The initial Demo display is the Trouble Code window and the Playback Control
window. Entering Demo mode breaks any active connection to an ECU/TCM.
From the Warnings window, click the button. Demo is also available in the Help menu—the Choose Demo
window displays.
Select the demo you would like to view. The selections are:
1000/2000
Data from a prerecorded 1000/2000 Allison 4th Generation Controls snapshot displays, with playback controls.
3000/4000
Data from a prerecorded 3000/4000 Allison 4th Generation Controls snapshot displays, with playback controls.
WTEC II
Data from a prerecorded WTEC II snapshot displays, with playback controls.
WTEC III
Data from a prerecorded WTEC III snapshot displays with, playback controls.
CEC2
Data from a prerecorded CEC2 Off-Highway snapshot displays, as do the playback controls.
CEC1
Data from a prerecorded CEC1 snapshot displays, as do the playback controls.
Reprogramming
Displays a Help file featuring an animated sequence that demonstrates the steps necessary to reprogram an /TCM.
End Demo execution by clicking on the Close File ―X‖ in the playback control window.
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[Link] System
Allison DOC ® For PC–Service Tool contains an extensive multi-media help system. Access the help system by clicking on Help in the
main tool bar or by pressing ALT then H keyboard keys—the Help Topics menu displays.
What’s New
Displays the What’s New document which details the changes in Allison DOC ® For PC–Service Tool since the previous release.
Demo
Allison DOC ® For PC–Service Tool provides data display demonstrations for Allison 4th Generation Controls 1000/2000 and
3000/4000 systems, WTEC II, WTEC III, CEC2, and CEC1 control systems. The Demos allow you to practice the various methods of
data display without requiring connection to an active ECU/TCM. Refer to Section 11 for more information.
DTC Lookup
Displays the Trouble Code Lookup window for various transmission control systems.
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Troubleshooting Manuals
Allows the user to open the Troubleshooting Manual (using Adobe Acrobat Reader) of every control system supported by the Allison
DOC ® For PC Service Tool.
Hydraulic Schematics
Displays hydraulic schematics for the following control systems:
Allison 4th Generation Controls 1000/2000 Product Families—1000/2000 Hydro Schematics (4th Generation)
Allison 4th Generation Controls 3000/4000 Product Families—3000/4000 Hydro Schematics (4th Generation)
WTEC Control system—WTEC Hydro Schematics
1000/2000/2400 Series™ Product Families—1K2K Hydro Schematics.
A hydraulic schematic for each range can be displayed, selecting the desired range on the range bar. Hydraulic and electrical failures can
also be simulated, by clicking on a solenoid or hydraulic valve. Menus are also available to change transmission models, highlight
hydraulic paths, print schemes, and more.
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3000/4000 4th Generation Hydraulic Schematic
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[Link] Data Definitions
This section contains definitions for some parameters displayed in Allison DOC ® For PC–Service Tool. The list of definitions is
grouped in sections as displayed on the tool.
Indicates the maximum engine speed that the TCM will allow the PTO to engage. If the engine
speed is greater than this value, the TCM will not allow PTO engagement. PTO must be
interfaced with TCM.
Indicates the maximum engine speed that the TCM will allow the PTO to operate. If the engine
speed is greater than this value, the TCM will deactivate the PTO operation. PTO must be
interfaced with TCM.
Indicates the maximum transmission output speed that the TCM will allow the PTO to engage. If
the transmission output speed is greater than this value, the TCM will not allow PTO
engagement. PTO must be interfaced with TCM.
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Group Product Family Units
PTO Enable 1000/2000 and 3000/4000 rpm
Indicates the maximum transmission output speed that the TCM will allow the PTO to operate. If
the transmission output speed is greater than this value, the TCM will deactivate the PTO
operation. PTO must be interfaced with TCM.
Indicates the transmission turbine speed at which the TCM will engage the torque converter
clutch during PTO operation. If the transmission turbine speed is lower than this value, the
transmission will operate the PTO in torque converter mode. PTO must be interfaced with TCM
and PTO Enable function must be enabled.
The transmission output speed above which the TCM will not allow automatic neutral (TCM
single Input function) engagement. PTO must be interfaced with TCM.
NOTE: This CMC only affects (consequently, it is only applicable to) the Automatic Neutral
Single Input function, as opposed to Automatic Neutral Dual Input function (Automatic Neutral
Refuse Packer). For the CMC that manages the Auto Neutral Dual Input, refer to Auto Neutral for
Refuse Packer—Output Speed For Auto Neutral for Refuse Packer CMC.
Indicates the engine speed above which the PTO Overspeed Indicator (TCM Output function)
will be activated (turned ON). The TCM will maintain the PTO Overspeed Indicator ON until the
engine speed is reduced to a value that turns it Off (PTO Overspeed Indicator—Engine Speed to
Turn it OFF). PTO must be interfaced with TCM.
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PTO Overspeed Indicator 3000/4000 rpm
Indicates the engine speed below which the PTO Overspeed Indicator (TCM Output Function)
will be turned OFF. The TCM will maintain the PTO Overspeed Indicator OFF until the engine
speed is increased to the value that turns it ON (PTO Overspeed Indicator—Engine Speed to Turn
it On). PTO must be interfaced with TCM.
Indicates the range that the TCM will try to attain using elevated downshifts points during an
Engine Brake operation.
Indicates the preselect shift schedule that the TCM uses when the Engine Brake and Preselect
Request (TCM Input function) is activated. There are two possible options: Standard and
Alternate Engine Brake/Retarder.
Standard: Downshifts will occur at the speed values specified in the ―Preselect‖ (or ―Low
Preselect‖) section of the calibration shift schedule reports (TCM Reflashing–PCCS).
Alt E-Brk/Retarder: (Low or Alternate) downshifts will occur at approximately half-way
between normal closed throttle downshifts and the preselect shift points described above. For
exact values, refer to the calibration shift schedule reports (TCM Reflashing–PCCS).
Selected Ranges
Contains the range (or group of ranges) that once commanded by the TCM and attained by the
transmission—the Range Indicator (TCM output function) becomes active (turned ON). This
function remains active (ON) until a shift to a range not specified in this CMC is commanded.
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Group Product Family Units
Output Speed Indicator A 1000/2000 and 3000/4000 rpm
Indicates the transmission output speed above which Output Speed Indicator A (TCM Output
Function) will be activated (turned ON). Output Speed Indicator A will remain active until the
transmission output speed is reduced to a value that turns it Off (Output Speed Indicator A—
Speed to Turn it OFF).
Indicates the transmission output speed below which Output Speed Indicator A (TCM Output
Function) will be deactivated (turned OFF). Output Speed Indicator A will remain deactivated
until the transmission output speed is increased to a value that turns it ON (Output Speed
Indicator A—Speed to Turn it ON).
Indicates the transmission output speed above which Output Speed Indicator B (TCM Output
Function) will be activated (turned ON). Output Speed Indicator B will remain active until the
transmission output speed is reduced to a value that turns it Off (Output Speed Indicator B—
Speed to Turn it OFF).
Indicates the transmission output speed below which Output Speed Indicator B (TCM Output
Function) will be deactivated (turned OFF). Output Speed Indicator B will remain inactive until
the transmission output speed is increased to a value that turns it ON (Output Speed Indicator
B— Speed to Turn it ON).
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Engine Overspeed Indicator 3000/4000 rpm
Indicates the engine speed above which the Engine Overspeed Indicator (TCM Output Function)
will be activated (turned ON). The Engine Overspeed Indicator will remain active until the engine
speed is reduced to a value that turns it Off (Engine Overspeed Indicator—Speed to Turn it OFF).
Indicates the engine speed below which the Engine Overspeed Indicator (TCM Output Function)
will be deactivated (turned OFF). The Engine Overspeed Indicator will remain inactive until the
engine speed is increased to a value that turns it ON (Engine Overspeed Indicator—Speed to Turn
it ON).
Enables or Disables the option to flash the Sump Temperature Indicator (TCM Output function)
On/Off, when retarder oil temperature is reaching a value that forces the TCM to activate the
Retarder Capacity Reduction (a special condition in which the TCM modifies the retarder duty
cycle to compensate for either high oil temperature or high engine temperature).
Enables or Disables the option to flash the Sump Temperature Indicator (TCM Output function)
On/Off, when retarder oil temperature is reaching a value that forces the TCM to activate the
Preselect Downshift schedule (as opposed to the normal Retarder schedule).
Enables or Disables the option to flash the Sump Temperature Indicator (TCM Output function)
On/Off, when the engine coolant temperature is reaching a value that forces the TCM to activate
the Retarder Capacity Reduction (a special condition in which the TCM modifies the retarder
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duty cycle to compensate for either high oil temperature or high engine temperature).
Enables or Disables the option to flash the Sump Temperature Indicator (TCM Output function)
On/Off, when engine coolant temperature is reaching a value that forces the TCM to activate the
Preselect Downshift schedule as opposed to the normal Retarder schedule.
Indicates the engine coolant temperature above which a request is made to start flashing the Sump
Temperature Indicator (TCM Output function) On/Off, when the engine coolant temperature is
reaching a value that forces the TCM to activate the Retarder Capacity Reduction (a special
condition in which the TCM modifies the retarder duty cycle to compensate for either high oil
temperature or high engine temperature).
Indicates the engine coolant temperature above which a request is made to start flashing the Sump
Temperature Indicator (TCM Output function) On/Off, when engine coolant temperature is
reaching a value that forces the TCM to activate the Preselect Downshift schedule as opposed to
the normal Retarder schedule.
When the engine coolant temperature is less than the associated Engine Temp to Flash Output—
Reduction active CMC or Engine Temp to Flash Output—Preselect active CMC minus this
hysteresis value, a request is made to stop flashing the Sump Temperature Indicator (TCM Output
function) On/Off, because the engine coolant temperature is no longer forcing the TCM to
activate the Retarder Capacity Reduction or the Preselect shift schedule.
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Primary Fwd. Shift Selector Position
When the transmission is operating in primary mode, this CMC defines the forward range that the
TCM will command after the vehicle operator selects any forward range and activates D1
Selection (TCM Input function).
When the transmission is operating in secondary mode, this CMC defines the forward range that
the TCM will command after the vehicle operator selects any forward range and activates D1
Selection (TCM Input function).
Indicates how the TCM is setup to receive the signal source for the throttle. If set to Autodetect,
the TCM activates logic that automatically selects the best source for the Throttle signal.
Conversely, any of the other options forces the TCM to only accept throttle from the selected
source.
Indicates how the TCM is setup to receive the signal source for engine coolant temperature. If set
to Autodetect, the TCM activates logic that automatically selects the best source for the engine
coolant signal. Any of the other options forces the TCM to only accept engine coolant from the
selected source.
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Override Oil Level Sensor
Indicates if an Oil Level Sensor is Autodetected, forced to be Present, or forced to be Not Present.
Indicates the engine coolant temperature above which the TCM activates the Retarder Capacity
Reduction (a special condition in which the TCM modifies the retarder solenoid command to
compensate for either high oil temperature or high engine temperature). The applicability of this
CMC depends on the enable/disable status of the Retarder Parameters—Retarder Capacity
Reduction Enable for Hot Coolant CMC.
Enables or Disables the option of activating the Retarder Capacity Reduction when detecting high
engine coolant temperatures. Refer to Retarder Parameters—Eng. Coolant Temp to Start Retarder
Capacity Reduction CMC.
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Retarder Parameters 3000/4000 °F / °C
Indicates the engine coolant temperature above which the TCM activates the Preselect Downshift
schedule, as opposed to the normal Retarder schedule. The applicability of this CMC depends on
the enable/disable status of the Retarder Parameters—Preselect Shift Points Enable for Hot
Coolant CMC.
Enables or Disables the option of activating the Preselect Downshift schedule when detecting
high engine coolant temperatures. Refer to Retarder Parameters—Eng. Coolant Temp to invoke
Retarder Auto Preselect CMC.
Retarder Accumulator
Indicates the retardation capacity level (Low, Medium, or High) that the TCM is set up to use on
the installed retarder.
Indicates the maximum engine speed below which the low axle can be safely selected. The Two
Speed Axle indicator (a TCM Output function) becomes active (turned ON), when the TCM
determines that the conditions have been met to permit the second speed axle.
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Group Product Family Units
Special Logic Pattern 3000/4000 rpm
Indicates the maximum engine speed above which Neutral to Range shifts will be inhibited.
Indicates the maximum engine speed above which the TCM will prevent the Neutral Indicator for
PTO (a TCM Output function) from coming On.
Indicates the maximum transmission output speed above which the TCM will prevent the Neutral
Indicator for PTO (a TCM Output function) from coming On.
The transmission output speed above which the TCM will not allow automatic neutral (TCM dual
Input function) engagement.
NOTE: This CMC only affects the Automatic Neutral Dual Input function (Automatic Neutral
Refuse Packer), as opposed to Automatic Neutral Single Input function. For the CMC that
manages the Auto Neutral Single Input refer to Auto Neutral Engage—Max Output Speed For
Neutral Engage CMC.
The TCM will limit the transmission to a maximum of this CMC range when the TCM receives
the operator request for Brake Based Auto Neutral, but the transmission is not yet in the Auto
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Neutral State.
When the transmission is operating in primary mode, this CMC defines the preselected forward
drive range that the TCM commands the transmission to downshift to when the Preselect Request
function is activated. The transmission lockup clutch must be engaged for this function to be
enabled.
When the transmission is operating in secondary mode, this CMC defines the preselected forward
drive range that the TCM commands the transmission to downshift to when the Preselect Request
function is activated. The transmission lockup clutch must be engaged for this function to be
enabled.
Indicates the state of the Allison Prognostic Package. The Allison Prognostic Package requires
TES-295 or TES-389 fluid.
When enabling the Allison Prognostic Package, a warning is displayed stating the fluid
requirements. Click ―Yes‖ to continue with enabling the Allison Prognostic Package or ―No‖ to
cancel and leave disabled.
Enabling the Allison Prognostic Package will display several other warning dialogs pertaining to
oil type and oil life remaining. Answer these questions as directed.
Indicates whether the service tool is the only means to reset prognostics.
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Oil Life Remaining Offset
This value will be added to the Oil Life Remaining value reported by the TCM; use this when
installing a new TCM.
This value will be added to the Filter Life Remaining value reported by the TCM; use this when
installing a new TCM.
Specifies whether the TES oil type can be reset outside of Allison DOC ® For PC.
Enables or Disables the Load-Based Shift Schedule feature. Select calibrations will provide
customers with Load Based Shift Schedule information.
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LBSS Availability of Economy Mode
Select calibrations will provide customers with Load Based Shift Schedule information.
Enables or Disables the Vehicle Acceleration Control Feature. Select calibrations will provide
customers with Vehicle Acceleration Control information.
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[Link]/LRTP
Depending on the TCM’s SEM/LRTP configuration (indicated by Auto Select Configuration), the transmission controller
conducts a series of tests to determine the SEM/LRTP enabling status. These tests are only performed when new TCM
software is loaded into a TCM and/or when the tool resets SEM Autoselect (refer to Reset SEM Auto-Select action
request).
In order to ―pass‖ the SEM/LRTP Autoselect tests, the TCM must detect an Allison-validated/certified engine, and the
engine must support—and react correctly—to all J1939 messages and parameters required by SEM/LRTP. Otherwise, the
SEM/LRTP Autoselect tests would ―fail.‖
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engine meets the requirements to activate
SEM.
Description:
Indicates how the calibration is set up with respect to enabling or requiring SEM/LRTP.
Description:
Indicates if the TCM calibration recognized (or not) the vehicle’s engine as an Allison validated and
certified engine.
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which case SEM may be permanently enabled
or activated.
Conversely, this parameter is set to ―Disabled‖
when:
1. Any of the SEM/LRTP Autoselect tests has
failed. Depending on the Auto Select
Configurations, some DTCs may be logged, or
2. When the TCM is calibrated to never use
SEM/LRTP (indicated by Auto Select
Configuration = Force SEM/LRTP Off).
Description:
Indicates the SEM enable/disable status in the TCM calibration.
Description:
Indicates the LRTP enable/disable status in the TCM calibration.
SEM/LRTP Compatibility
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these requests, the TCM determines if the
engine is compatible with SEM/LRTP or not.
This parameter will be set to ―Not Compatible‖
when SEM and/or LRTP is required, but at
least one of the SEM/LRTP Autoselect tests
fails.
Description:
Indicates whether the TCM calibration has determined that the engine calibration is compatible (or not)
with the SEM/LRTP requests.
Note: If the TCM Calibration is configured to never use SEM/LRTP (indicated by Auto Select
Configuration = Force SEM/LRTP Off), this parameter is not applicable at all. Consequently, when such
configuration exists, the value of this parameter (i.e. Compatible or Not Compatible) is completely
irrelevant.
SEM Validated
Description:
Indicates whether the TCM has determined that the engine controller supports (or not) SEM.
LRTP Validated
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Possible Values: Observations:
ECM doesn’t support LRTP
ECM doesn’t support LRTP—Indicates that the
ECM supports LRTP
TCM has determined that the engine controller:
1. Does not appear in the Allison
validated/certified engines, or
2. Does not support all J1939
messages/parameters required for LRTP, or
3. Does not react -as expected- to one (or more)
of the J1939 messages/parameters required for
LRTP.
ECM supports LRTP—Indicates that the TCM
has determined that the engine controller:
1. Appears in the Allison validated/certified
engines, and
2. Support all J1939 messages/parameters
required for LRTP, and
3. Reacts (as expected) to every J1939
messages/parameters required for LRTP.
Description:
Indicates whether the TCM has determined that the engine controller supports (or not) LRTP.
Description:
Reflects current status of the SEM request/response activity between the TCM and the engine controller.
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Possible Values: Observations:
0 = Engine #1 This parameter is only relevant (and,
consequently, will only be updated/refreshed in
1 = Engine #2
the service tool) when the TCM determines that
3 = Transmission #1 the SEM request was not honored as required
4 = Transmission #2 (indicated by SEM Torque Reduction Status
= Incorrect Response). This situation is usually
7 = PTO (Main or Rear) accompanied with a P2637 DTC.
11 = Brakes-System Controller or
Traction Controller
12 = Brakes-Steer Axle
13 = Brakes-Drive Axle #1
14 = Brakes-Drive Axle #2
15 = Retarder-Engine
16 = Retarder-Driveline
17 = Cruise Controller
36 = PTO (Front or Secondary)
41 = Retarder, Exhaust, Engine #1
42 = Headway Controller
44 = Retarder, Exhaust, Engine #2
254 = Null Address (info invalid)
N/A
Description:
Indicates the controller (with its corresponding source address) that is interfering with the TCM’s SEM
requests.
Description:
Reflects current status of the LRTP request/response activity between the TCM and the engine controller.
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Unapproved LRTP Torque Reducing Device
Description:
Indicates the maximum torque the engine would be allowed to produce when the J1939 communication is
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interrupted between the TCM and the engine controller.
SEM Status
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Description:
Indicates how the TCM is perceiving (acceptable or not acceptable) the engine torque rating.
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