Electrical Materials: Conductors, Insulators, Semiconductors
Electrical Materials: Conductors, Insulators, Semiconductors
contents
Ohm’s law, resistivity,
classification –
metals
semiconductors (intrinsic & extrinsic-Si)
insulators
superconductors
Ohm’s Law and resistivity
One of the most important electrical characteristics of a solid material is the ease with which it transmits
an electric current. Ohm’s law relates the potential difference, V (in volts ), with the electrical resistance,
R (in ohms and the electrical current, I (in amp ). as follows:
1
This law is applicable to most but not all materials. The resistance R is the resistance of the material
through which the current is passing. The value of R is influenced by specimen configuration (size,
shape); materials properties; and for many materials is independent of current.
where l is the length (cm) of the resistor, A is the cross-sectional area (cm2) of the resistor. The ρ is the
resistivity or Electrical resistivity ([Link] or Ω.cm). From the expression for Ohm’s law and Eq. (2)
Factors affecting resistivity:
(a)Temperature
(b)Alloying
(c)Mechanical stress
(d)Age Hardening
(e)Cold Working
Classification
Energy Band
Theory:-
In a single isolated atom, the electrons in each orbit have definite energy associated
with it. But in case of solids all the atoms are close to each other, so the energy levels of
outermost orbit electrons are affected by the neighboring atoms. When two single or
isolated atoms are brought close to each other then the outermost orbit electrons of
two atoms interact or shared with each other. i.e., the electrons in the outermost orbit
of one atom experience a attractive force from the nearest or neighboring atomic
nucleus. Due to this the energies of the electrons will not be in same level, the
energy levels of electrons are changed to a value which is higher or lower than that of
the original energy level of the electron.
The electrons in same orbit exhibits different energy levels. The grouping of this
different energy levels is called energy band.
However, the energy levels of inner orbit electrons are not much affected by the
presence of neighboring atoms.
Important Energy Bands in Solids:
• There are number of energy bands in solids but three of them are very
important. These three energy bands are important to
understand the behavior of solids. These energy bands are
• Valence band
• Conduction band
• Forbidden band or forbidden gap
• Valence band
The energy band which is formed by grouping the range of energy levels of the valence
electrons or outermost orbit electrons is called as valence band. Valence band is present below the
conduction band as shown in figure below. Electrons in the valence band have lower energy than the
electrons in conduction band. The electrons present in the valence band are loosely bound to the
nucleus of atom.
• Conduction band
The energy band which is formed by grouping the range of energy levels of the free
electrons is called as conduction band. Generally, the conduction band is empty but when external
energy is applied the electrons in the valence band jumps in to the conduction band and becomes free
electrons. Electrons in the conduction band have higher energy than the electrons in valence band. The
conduction band electrons are not bound to the nucleus of atom.
• Forbidden gap
The energy gap which is present between the valence band and conduction band by
separating these two energy bands is called as forbidden band or forbidden gap.
Classification of Conductors, Semiconductors and Insulators
on the basis of Energy Band Diagram:-
15eV
[Link]:-
In conductors , conduction band is overlapped with valence band. So , large number
of electrons can jump from valence band to conduction band with the application of
small potential difference. The energy band diagram is shown in the figure above.
2. Semiconductors:-
In these materials , valence band is full of electrons while conduction band is empty.
In this case, energy gap is very small (1 eV).With the application of small potential
difference, electrons can jump from valence band to conduction band. The
semiconductor behaves as an insulator at room temperature or low temperature. As
the temperature increases, more electrons pass through valence band to conduction
band resulting conductivity increases. Energy band diagram for semiconductor shown
above.
Insulators:-
In insulators , conduction band remain is empty, while valence band has
many electrons. The forbidden energy gap between valence band and
conduction band is quite large (15 eV). So it is not easy to conduct electric
current through them. The electrons of the valance band require very high
electric field in order to cross it and move in the conduction band.
The electrons of the valence band do not have enough energy to cross and
move towards conduction band therefore the conductivity of the insulator
is almost zero.
comparison between conductors, insulators, and semi-conductors
[Link] Conductor Insulator Semi-conductor
1 The materials which allow electrical The materials which does not allow The materials which allow electrical
current through them very easily are electrical current through them are known current partially through them are known
known as Conductors. as Insulators. as Semi-conductors.
2 There are more free electrons to jump There are no free electrons to jump from There are few free electrons to jump from
from one atom to another. one atom to another. one atom to another.
3 Good conductors of electricity. Bad conductors of electricity. Partial conductors of electricity.
4 The resistivity lies between 10-8 to 10-6 The resistivity lies between 1012 to 1018 The resistivity lies between 100 to 102
ohm-m. ohm-m. ohm-m.
5 Electrical conductivity is very high. Electrical conductivity is negligible. Electrical conductivity is very less.
6 Number of valence electrons are less than Number of valence electrons are more Number of valence electrons are equal to
four. than four. four.
7 No forbidden gap between valence band Wider forbidden gap between valence Narrow forbidden gap between valence
and conduction band band and conduction band band and conduction band
(i.e., EG = 0 ev) (i.e., EG >5 ev) (i.e., EG >5 ev)
8 Very less energy is required for electrons Very high energy is required for electrons High energy is required for electrons to
to pass from valence band to conduction to pass from valence band to conduction pass from valence band to conduction
band. band. band.
9 They have positive temperature co- They have negative temperature co- They have negative temperature co-
efficient of resistance efficient of resistance efficient of resistance
10 Examples are Copper, Aluminium, Examples are Paper, Wood, Glass, Plastics, Examples are Germanium, Silicon,
Tungsten, Silver, etc. etc. Selenium, Carbon, etc.
Conducting materials – metals – low resistivity materials :
Material having low resistivity or high conductivity are very useful for manufacturing
electrical engineering machines or equipment’s. These material used as conductors for
all kind of winding required in electrical machines, apparatus and devices. These material
are also used as conductor in transmission and distribution of electrical energy.
Some of low resistivity or high conductivity materials and their resistivity with temperature
coefficient of resistance are given in table below:-
Temperature
Sl No. Metals Resistivity (µΩ -cm) Coefficients of Resistance (/ 0C)
1
Silver 1.58 0.0038
2
Copper 1.68 0.00386
3
Gold 2.21 0.0034
4
Aluminium 2.65 0.00429
Copper (Cu)
The extensively used, high conductivity material as conductor for electrical machines or equipment, is
copper. Malleability, weld ability and solder ability are most important properties of copper. Copper in
pure form is having good conductivity. But the conductivity of standard grade copper is reduced due
presence of impurities.
Properties:
1. Resistivity : 1.68 µΩ -cm
2. Temperature coefficient of resistance at 20oC: 0.00386 /oC
3. Melting point: 1085oC
4. Specific gravity: 8.96gm /cm3
Application
(1) Hard Drawn Copper:- It is used for high voltage underground cable, bus bars and conductors
because of its high mechanical strength.
(2) Annealed Copper:- It is soft Copper. It is used for insulated conductor in low voltage cables,
winding wires for electrical machines and transformers, flexible wires and in making coils for any
purpose.
Aluminium is an element which is a silver-white, light weight, soft, non-magnetic and ductile metal. Aluminium is the third most
abundant element (after oxygen and silicon) and most abundant metal found in earth’s crust. The main ore of aluminium is
bauxite. Aluminium is having low density, high ductility, good corrosion resistance and good conductivity, which makes it
suitable to use as electric conductor for transmission and distribution of electricity.
Properties:
1. Resistivity: 2.65 µΩ -cm
2. Temperature coefficient of resistance at 20oC: 0.00429 /oC
3. Melting point: 660oC
4. Specific gravity: 2.70 gm /cm3
Aluminium Conductor Steel Reinforced - It consists of a central core of steel wires surrounded by layers of
aluminum wires
Semiconductors
14
Effect of temperature on conductivity of semiconductors:
▪ At 0 K electrons freeze at valence band and hence all semiconductors are insulators.
▪ Electrical conductivity of a semiconductor material increases with increasing temperature
as resistivity decreases.
▪ At higher temperature transition from the valence band to the conduction band gets
facilitated ⇒ higher conductivity or lower resistivity.
Temperatur
15
e
Types of semiconductors:
16
Intrinsic Semiconductor
▪ Intrinsic semiconductor material is chemically very pure and possesses poor conductivity.
▪ It has equal numbers of negative carriers (electrons) and positive carriers (holes)
Absence of Presence of
electrical field electrical field
17
Extrinsic Semiconductor.
▪ Extrinsic semiconductor is an improved intrinsic semiconductor with a small amount
of impurities added by a process, known as doping, which alters the electrical
properties of the semiconductor and improves its conductivity.
▪ Introducing impurities into the semiconductor materials (doping process) can control
their conductivity.
▪ Doping process produces two groups of semiconductors:
• The negative charge conductor (n-type)
• the positive charge conductor (p-type)
▪ Semiconductors are available as either elements or compounds.
▪ Silicon and Germanium are the most common elemental semiconductors.
▪ Compound Semiconductors include InSb, InAs, GaP, GaSb, GaAs, SiC, and GaN.
18
n-type Semiconductor
▪ An n-type semiconductor is an intrinsic semiconductor doped with pentavalent
impurity, such as, P, As, Sb, etc.
▪ If a small amount of phosphorus is added to a pure silicon crystal, one of the
valence electrons of phosphorus becomes free to move around (free electron) as
a surplus electron.
19
p-type Semiconductor
▪ An p-type semiconductor is an intrinsic semiconductor doped with trivalent
impurity, such as, B, Al, In, etc.
▪ If a small amount of boron is doped to a single crystal of silicon, valence
electrons will be insufficient at one position to bond silicon and boron, resulting
in holes that lack electrons.
20
comparisons between N and P type semiconductors
21
∙ Applications
∙ Temperature sensors are made with semiconductor devices.
∙ They are used in 3D printing machines
∙ Used in microchips and self-driving cars
∙ Used in calculators, solar plates, computers and other electronic devices.
22
Insulators
In insulators , conduction band remain is empty, while valence band has many
electrons. The forbidden energy gap between valence band and conduction band is
quite large (15 eV). So it is not easy to conduct electric current through them. The
electrons of the valance band require very high electric field in order to cross it and
move in the conduction band. The electrons of the valance band do not have enough
energy to cross and move towards conduction band therefore the conductivity of the
insulator is almost zero.
These materials which have very high resistivity i.e. offers a very high resistance to the
flow of electric current. Insulating materials play
an important part in various electrical and electronic circuits. In
domestic wiring insulating material protect us from shock and prevent leakage current
Examples
Asbestos and asbestos products
Glass
Transportation:
• Maglev Trains: Superconducting magnets enable magnetic levitation, allowing
trains to float above the tracks and travel at high speeds with minimal friction and
energy loss.
Medical Imaging:
• Superconducting magnets in MRI (Magnetic Resonance Imaging) machines
create strong, stable magnetic fields for high-resolution medical imaging.
Power Transmission and Energy Storage:
• Superconducting cables can transmit electricity over long distances with
minimal energy loss, offering significant efficiency gains.
Computing:
• Superconducting circuits are used in the development of quantum computers,
offering potential for faster and more powerful computation
Magnetic Materials
, Magnetic: para, dia, ferro & anti ferro magnetism, applications in storage devices
MAGNETIC DIPOLE:
The ends of a magnet are where the magnetic effect is the strongest.
These are called “poles.” Each magnet has 2 poles – 1 north, 1 south.
Magnetic field:
The space surrounding the magnet upto which
its influence felt is known as magnetic field.
Michael Faraday
• The magnetic behavior of materials can be traced to the
structure of atoms.
• Bohr magneton - The strength of a magnetic moment of an
electron (μB) due to electron spin.
□ H is magnetic field
Permeability: ( µ )
The Magnetic induction B is proportional to the applied Magnetic
field intensity H.
1. Diamagnetic Materials
2. Paramagnetic Materials
3. Ferromagnetic Materials
4. Antiferromagnetic Materials
5. Ferrimagnetic Materials
DIAMAGNETISM
✔ Origin:
• Diamagnetism is associated with orbital motion of filled (
paired) electrons .
✔ Origin
These unpaired spins may interact with each other leading to
cooperartive phenomenon like ferromagnetism
▪ When the shells are unfilled there is net magnetic moment.
▪ In the absence of the external field the net moments of the
atoms are arranged in random directions because of thermal
fluctuations. Hence there is no magnetization.
▪ When external magnetic field is applied, there is tendency for the
dipoles to align with the field giving rise to an induced positive
dipole moment.
▪ The induced magnetism is the source for paramagnetic behaviour.
✔ Paramagnetic susceptibility is small and positive and is
independent of applied field strength.
✔ Spin alignment is random.
when T<TN
FERRIMAGNETISM
• In paramagnetic state individual moments of ions with unpaired electrons( magnetic dipoles)
are oriented at random. On application of magnetic field partial alignment occurs.
• In ferro and anti ferro state magnetic diploes ( unpaired electrons) align spontaneously due
to the positive energy of interaction between the spins. The origin of this cooperative
interaction is quantum mechanical.
• One mechanism that leads to antiferromagnetism in NiO is through super exchange ( refer
fig next slide)
• The singly occupied electrons in dz2 and dx2-y2 orbitals of a Ni2+ ion couples
antiferromagnetically with that on neighbouring Ni2+ through
• the p orbital of the oxide ion. This is the superexchange
Hysteresis
Ferromagnets have a domain structure and within each domain the spins are
Parallel . In the saturation magnetization conditions different domains have
Same orientation.
Saturation
P Magnetiza
Ms tion
Residual
Magnetiza Mr Q
tion
-Hs R
Hc o Hs
Coerci
vity
Hard magnetic materials –
Large hysteresis loop ex
Alnico alloy
S
-Ms Soft magnetic materials – small
Ferro Magnetic hysterisis loop ex ferrous nickel
Material Alloy
• If we start with no Magnetized specimen
(M= 0) with the increasing values of magnetizing field H.
• On reversing the polarities of Magnetic field and increasing its strength the
Magnetization slowly decreases first to residual value then to zero and finally
increases to saturation state and touches the original saturation curve.
• The area of loop indicates the amount of energy wasted in one cycle of operation.
Applications of Magnetic Materials
For cassettes, tapes and floppy disks, sound data are recorded as variations in the amount of
magnetisation on the surface of a recording medium, which is usually either a composite consisting of a
polymer film embedded with tiny particles of magnetic CrO2 or γ-Fe2O3, or a thin film of magnetic
material deposited on a substrate. Each particle or domain can be magnetised in either of two
directions, representing 0 or 1. The read–write recording head is a tiny electromagnet of a soft
material, such as MnZn ferrite,
Schematic- next slide
FeCr multilayers which exhibit Giant magneto resistance is used in high density Hard drives. Mgneto
resistance is change in resistance when there is an applied Magnetic field.
For high density hard disk, the material used is SmCo5 alloy.
Functional Materials
70
Nanomaterials: Introduction
❖ Nanomaterials are cornerstones of nanoscience and nanotechnology.
❖ It has the potential for revolutionizing the ways in which materials and products are
created and the range and nature of functionalities that can be accessed.
❖ It is already having a significant commercial impact, which will assuredly increase in the
future.
71
What are nanomaterials?
❖ Nanoscale materials are defined as a set of substances where at least one dimension is
less than approximately 100 nanometers.
❖ Nanomaterials are of interest because at this scale unique optical, magnetic, electrical,
and other properties emerge.
❖ These emergent properties have the potential for great impacts in electronics, medicine,
and other fields.
72
Nano is a millionth of a millimeter or a billionth of a meter, i.e. 1 nm = 10-9 m.
Human hair:
50,000–100,000 nm in diameter.
73
Where are nanomaterials found?
• Some nanomaterials occur naturally, but of particular interest are engineered
nanomaterials (EN), which are designed for, and already being used in many commercial
products and processes.
• They can be found in such things as sunscreens, cosmetics, sporting goods, stain
resistant clothing, tires, electronics, as well as many other everyday items, and are used
in medicine for purposes of diagnosis, imaging and drug delivery.
• Nanocoatings and nanocomposites are finding uses in diverse consumer products, such
as windows, sports equipment, bicycles and automobiles
• There are novel UV-blocking coatings on glass bottles which protect beverages from
damage by sunlight, and longer-lasting tennis balls using butyl-rubber/nano-clay
composites.
• Nanoscale titanium dioxide, for instance, is finding applications in cosmetics, sun-block
creams and self-cleaning windows, and nanoscale silica is being used as filler in a range
of products, including cosmetics and dental fillings
74
Where do we use?
Mechanical Biotechnology
Engineering
/ Robotics
Transportatio
Advance n
Materials
NANOMATERIALS OR
& Textiles
NANOTECHNOLOGY
75
Classification: based on the number of free dimensions
0D nanomaterial: all three dimensions are in the nanoscale.
(Nanoparticles, Colloids, Quantum dots)
1D nanomaterial: one dimension beyond the nanoscale and two other dimensions in the nanoscale.
(Nanowires, Nanorods, Nanotubes & Biopolymers).
2D nanomaterial: any two dimensions can be outside of the nanoscale and one dimension in the
nanoscale. (Plate-like shapes - nanolayers, surface coatings and thin films).
3D nanomaterial: all three dimensions can be outside of the nanoscale. Made of a nanomaterials.
(nanoparticle dispersions, nanowire/ nanotube bundles & multiple nanolayers).
76
Categories of Nanomaterials
77
Why so much interest in nanomaterials?
These materials have created a high interest in recent years by virtue of their
unusual mechanical, electrical, optical and magnetic properties. Some examples
are given below:
Nanophase ceramics are of particular interest because they are more ductile at
elevated temperatures as compared to the coarse-grained ceramics.
Very small particles have special atomic structures with discrete electronic states,
which give rise to special properties in addition to the superparamagnetism
behaviour
79
Size and shape dependent colors of Au and Ag nanoparticles
Gold NPs in Glass Silver NPs in Glass
25 nm
100 nm
Sphere
Sphere
reflected
reflected
50 nm 40 nm
Sphere Sphere
reflected reflected
100 nm
100 nm prism
Sphere reflected
reflected
80
80
Size and shape dependent colors of Au and Ag nanoparticles
81
81
Gold : Bulk vs. Nano
Bulk Gold Nano Gold
1 Lustrous–they have a shiny surface Are never gold in colour but found in a
when polished range of colours
2 Malleable–they can be hammered, bent Size & Shape of the nanoparticles
or rolled into any desired shape determines the colour
3 Ductile–they can be drawn out into wires For example, Gold particles in glass
25 nm > red reflected
50 nm > green reflected
100 nm > orange reflected
4 Is metallic, with a yellow colour when in Are not “metals” but are semiconductors
a mass (Band gap energy = 3.4 eV)
5 Good conductors of heat and electricity Are very good catalysts
6 Generally have high densities
7 Have high melting point (~1080oC) Melts at relatively low temp (~940º C)
8 Are often hard and tough with high
tensile strength
9 Having high resistance to the stresses
of being stretched or drawn out
10 Not easily breakable
11 Inert-unaffected by air & most reagents
82
Why Nanomaterials are different
The two main reasons why materials at the nano scale can have different properties are
increased relative surface area and new quantum effects.
Better
catalytic
efficiency
Area= 6 x (1/3cm)2 x 27 =18 cm2
83
• Small size effect (Quantum size effect)
✔ The particles are so small that electrons are not free to move about as in bulk gold. As the
movement is restricted, the particles react differently with light
Tunable fluorescent
emission
✔ Electronic states are quite different from bulk. Discrete energy levels; Quantum confinement
effect occurs, increases the energy gap between energy levels leading to metal to
semiconductor to insulator transition.
Quantum confinement refers to the spatial
confinement of electrons in a nanomaterial
rather than the free existence within the bulk
materials
85
Top-down and bottom-up approaches
for synthesis
• Top-down
• Involves breaking down larger pieces of material to create nanostructures. This approach
is good for producing structures with long-range order and for making macroscopic
connections.
• Bottom-up
• Involves assembling single atoms and molecules into larger nanostructures. This approach
is best suited for assembly and establishing short-range order at nanoscale dimensions
• For example, in the top-down approach to produce nanosilver, a bulk piece of material is
mechanically ground. In the bottom-up approach, chemical and biological methods are
used to make nanostructures and nanoparticles.
86
Bulk
Powder
(Clusters
)
87
Mechanical Milling
method
Mechanical milling is a cost-effective method for producing materials at the nanoscale level
from bulk materials.
Mechanical milling is an effective method for producing blends of different phases, and it is
helpful in the production of nanocomposites.
Ball-milled carbon nanomaterials are considered a novel class of nanomaterial, providing the
opportunity to satisfy environmental remediation, energy storage, and energy conversion
demands
88
Mechanical milling, also known as mechanical alloying or mechanochemical synthesis, is a
"top-down" method for producing nanomaterials by physically reducing the size of bulk
materials through grinding and impacting.
This technique involves using high-energy mills to repeatedly impact and deform powder
materials, leading to size reduction and the creation of new phases
Different millers are tumbler mills, attrition mills, shaker mills, vibratory mills, planetary mills
etc
Shaker mills (e.g. SPEX model 8000) uses small batches of powder (approximately 10 cm3
is sufficient 89
❖ Advantage: High production rates
❖ Disadvantages
⮚ Severe plastic deformation associated with mechanical attrition due to generation of
high temp in the interphase, 100 to 200 oC.
⮚ Difficulty in broken down to the required particle size
⮚ Contamination by the milling tools (Fe) and atmosphere (trace elements of O2, N2 in
rare gases) can be a problem (inert condition necessary like Glove Box)(Fe <1-2%
and Trace elements<300 ppm)
⮚ Protective coating to reduce milling tools contamination (MTC) increases cost of the
process
⮚ Working duration (>30 h) increases MTC (>10%)
90
91
Schematic representation of the principle of mechanical milling
High-energy_ball_milling
WC coated
50 µm powder ball
Ball_mill
220px-8000M_Mixer_Mill_%28open%29_incl_accessories
92
Sol-gel method (Bottom up approach)
❖ This method is used for the development of various kinds of high-quality metal-oxide-based
nanomaterials.
❖ This method is called a sol–gel method as during the synthesis of the metal-oxide
nanoparticles, the liquid precursor is transformed to a sol, and the sol is ultimately converted
into a network structure that is called a gel.
❖ Conventional precursors for the generation of nanomaterials using the sol–gel method are
metal alkoxides.
❖ The synthesis process of nanoparticles via the sol–gel method can be completed in several
steps.
❖ In the first step, the hydrolysis of the metal oxide takes place in water or with the assistance of
alcohol to form a sol.
93
In the next step, condensation takes place, resulting in an increase in the solvent viscosity to
form porous structures that are left to age.
During the aging process, polycondensation continues, with changes to the structure,
properties, and porosity. During aging, the porosity decreases, and the distance between the
colloidal particles increases.
After the aging process, drying takes place, in which water and organic solvents are removed
from the gel.
94
95
96
❖ Advantages
• Synthesizing nonmetallic inorganic materials like glasses, glass ceramics or
ceramic materials at very low temperatures compared to melting glass or firing
ceramics
• Monosized nanoparticles possible by this bottom up approach.
❖ Disadvantages
• Controlling the growth of the particles and then stopping the newly formed
particles from agglomerating.
• Difficult to ensure complete reaction so that no
unwanted reactant is left on the product
• Completely removal of any growth aids
• Also production rates of nanopowders are very slow by this process
97
Quantum Dots
• Quantum dots are semiconductor particles with typical diameter of 2–10 nm. They are so
named because, due to their nanoscale size, quantum effects play a significant part in
their light emitting properties.
• Quantum dots emit light via this mechanism: under external stimulus, some of the
electrons of the dot material absorb sufficient energy to escape their atomic orbit. This
creates a conductance region in which the electrons can move through the material,
effectively conducting electricity.
• As these electrons drop back into atomic orbit, energy is released in the form of light, the
color of which depends on the amount of energy released.
98
99
QDs contain 100 to 1000 electrons and are 2 to 10 nanometers in diameter, or 10 to 50
atoms.
Changing the band gap of semiconductors is the most attractive due to fundamental and
technological importance.
Widely tunable bandgap semiconductor are considered materials for new generation flat
panel display photovoltaic, optoelectronic devices, lasers, sensors, photon bandgap
devices, etc.
Properties of QDs
• High extinction coefficient
• High electron mobility
• Bandwidth and position adjustment
• Solution Process capabilities 100
The release of confinement energy is a key property of a
quantum dot, which explains the positive relationship between
the QD size and the frequency of the light it emits.
102
Emission properties of Quantum Dots
103
Synthetic Procedures of Quantum Dots
1. High temperature synthesis
105
Quantum Dots and applications
Quantum dots (QDs) are semiconductor particles of few nanometers (<10
nm) in size, having optical and electronic properties that differ from larger
particles.
5 nm
[Link]
used-liquid-cold-plates-electronics-cooling/
Thermal Conductivity
Requirements for Coolants
• Thermophysical properties
– Thermal conductivity, specific heat, latent heat of vaporization, surface
tension, and viscosity
• Electrical conductivity
– Water and glycol-water are highly conductive and spills may damage the
electronics
– Non-aqueous coolants are preferred when electronics are involved
• Flammability
– Coolants for electronics must be non-flammable
– Any liquid that has a flash point of <93 °C is considered flammable
– Ethanol, methanol, and benzene are all flammable
– PFC and HFE are inflammable and suitable for cooling applications
Requirements for Coolants
• Toxicity
– Coolant should be non-toxic as leakages may happen and
harm biological organisms
– Fluorocarbons and hydrofluoroether-based coolants have low
toxicity compared to ethylene glycol-based coolants
• Material Compatibility
– Wetted surface and the coolant must be compatible to minimize
corrosion
– Copper and aluminum are preferred materials to build devices
as they have high thermal conductivity and are compatible with
most coolants
Requirements for Coolants
• Environmental Impact
– Coolant should how low global warming potential (GWP) and
ozone layer depletion potential (ODP)
– Perflouoro carbon based coolants have high GWP but zero
ODP
– Hydrofluoroether based coolants have low GWP and zero ODP
• Cost
– Coolants based on water are usually low-cost, but addition of
antifreee, glycols and anti-corrosion materials may increase the
cost
Classification of Coolants
• Aqueous coolants
– Water has a good thermal conductivity, high specific heat, high
latent heat of vaporization, and low viscosity
– It is a low-risk coolant
– Water is compatible with most materials
– Freezing temperature of water makes it unsuitable in certain
conditions
– In such cases, additives such as glycol help lower the freezing
point
– Water – NaCl or water-CaCl2 have low FP
– Salt solutions are highly corrosive
Classification of Coolants
• Deionized water
– Tap water contains minerals and pathogens
– Deionized water is less corrosive than tap water
– One should add corrosion inhibitors even to deionized water
because exposure to air can make it corrosive
– Common corrosion inhibitors are: phosphates, tolytriazole, and
2-ethyl hexanoic acid.
• Water-glycol solutions
– Water-ethylene glycol and water-propylene glycol have low
freezing point compared to water
Classification of Coolants
• Water potassium formate/acetate solutions
– Less corrosive compared to water-NaCl or water-CaCl2
– Their low freezing point (-70 C) is ideal for many applications
– Food, beverage, chemical and pharmaceutical industries use
these solutions.
Classification of Coolants
• Dielectric Coolants
– High electrical conductivity of water restricts direct usage in
contact with chips and circuits.
– Data centers use these coolants in immersion cooling or direct-
to-chip cooling
Thermal Conductivity Measurements
The current methods developed for thermal conductivity
measurements are static methods and can be divided in
Steady State Methods and Transient State Methods to
avoid convective heat transfer in liquid.
Steady State Methods:
the parallel plane and coaxial cylinders methods
Transient State Methods: the transient hot wire, the
transient plane source theory, the temperature oscillation
method, the laser flash method and the 3ω method
Thermal Conductivity Measurements
[Link]
• [Link]
systems/
• [Link]
1124004757