DISTRIBUTION CHAIN I SR20De/DE I

SEC. 120-130-135

)58,0•46,0(3,8•3,6II1

~ 16. 19 (1,6. 1,9)

(14,0 • 16,0)
11

~ 13. 19 (1.3 - 1.9) ~

10

~ Do not use again

f ] : Lubricate with new motor oil.

~ N.m (kg-m)

:II1
N.m (kg-m) SEM718EC

DC
Cylinder block @ Chain Guide @ Crankshaft gear
@ Upper chain guide @ Front cover @ Chain Guide
@ Toothed wheel of the tree (J)Crankshaft pulley @ Timing belt
intake manifolds @ Oil pump separator @ Gear wheel of the shaft
G) Tensor of the chain escape routes

EM-65
 DISTRIBUTION CHAIN I SR20De/DE I
CAUTION:
After dismantling the timing chain, no
turn the crankshaftyseparate camshaft because
the valves will strike against the heads of the pistons
nes.
When installing the rockers, the camshafts, the tensioner
from the chain, oil seals, or other parts slide-
yes, lubricate the contact surfaces with oil
new motor.
Apply new motor oil to the threads of the bolts
and to the seating surfaces when the cylinder head is installed,
the gearsythe camshaft supportsy
the crankshaft pulley.
Before disconnecting the fuel line, release the
fuel pressure. Check section EC ("Ali-
fuel pressure gauge, Procedure
basic service
Be careful not to splash refrigerant on the
engine belts.

Dismantling
Release the fuel pressure.
Consult "Fuel Pressure Relief" in the section
EC.
2. Remove the lower covers of the engine.
3. Dismantle the right front [Link] side cover of the
motor.
4. Drain the refrigerant by removing the drain plug from the block.
what cylindersythe lower radiator hose.
5. Disassemble the radiator.
6. Dismantle the air duct from the intake manifold.
7. Dismantle the engine belts and the pump pulley.
water
8. Disassemble the alternatorythe oil pump of the servodi-
correction.
9. Remove the vacuum tubes, fuel tubes, wires and
installation connectors.
10. Dismantle all the spark plugs.

11. Remove the valve cover.

CD

EM-66
 DISTRIBUTION CHAIN I SR200e/DE I
Disassembly (Continuation)
12. Dismantle the intake manifold collector. Consult
ADMINISTRATION COLLECTOR (EM-81).
Do not remove the metal fuel tube or the collection
admission tower.
13. Dismantle the intake manifold supports.

O
lcm)[(
SEM385F

14. Remove the oil filter bracket (only for the 8R20DE engine)
ythe support of the power steering oil pump.

15. Position the piston of cylinder No. 1 at the top dead center of the stroke.
compression turning the crankshaft.

Reference brand Reference brand

Turn the crankshaft until the reference mark on the
the toothed wheel of the camshaft is located in the posi-
action indicated in the figure on the left.
Apply a paint mark on the timing chain
yto the cogwheels of the camshaft for its ali-
neation during the assembly.

Toothed wheel of the shaft Toothed wheel of the shaft

I l J=
admission delevas escape from debt
I
¡ ~
SEM695DA

16. Dismantle the chain tensioner.

EM-67
 DISTRIBUTION CHAIN ~SR200e/DE I
Disassembly (Continuation)
_ Position of the 17. Disassemble the distributor.
rotor head The rotator should not be turned while the distributor is off.
(Cylinder piston
No. 1 in PMS mounted.

18. Dismantle thegud

iefrom the distribution chain.

19. Dismantle the gear wheels from the camshaft.

Remove the camshaftsythe camshaft supports.

21. Dismantle the starter motor.

EM-68
 DISTRIBUTION CHAIN I SR20De/DE I
Disassembly (Continuation)
22. Remove the following water hoses:
• Water hose for the water pump.
• Water hoses for heating.
23. Remove the connector from the explosion sensor installation.
nes.

\
24. Remove the outer bolts from the cylinder head.

25. Remove the cylinder head bolts.

• The bolts should be loosened in two or three steps.
26. Completely disassemble the cylinder head with the collectors of
admissionyof escape.
27. Dismantle the oil pan.
Consult Dismantling in 'CARTER' OF OIL
(EM-60).

28. Disassemble the oil strainer.

29. Remove the crankshaft pulley.

30. Place a suitable jack under the main bearing.

EM-69
 DISTRIBUTION CHAIN I SR200e/DE I
Disassembly (Continuation)
31. Dismantle the front engine mount.

32. Remove the front coverythe control panel of the

oil pump.
Inspect for oil leakage at the front seal
Replace the seal if there is an oil leak.

SEM721E

33. Dismantle the timing chain guides and the

distribution chain.

Gi Inspection
Check for cracks or excessive wear on the
roller joints. Replace the chain if necessary.
river.
~
DeSgast~

SEM984C

Assembly
Install the crankshaft gear.
Make sure that the reference marks on the wheel
the crankshaft notches are facing towards the part
Part
forward ~Ladodel front of the engine.
oftheengnie L - -,/ crankshaft

Toothed wheel
of h
te crankshatf SEM47DE

EM-70
 DISTRIBUTION CHAIN I SR20De/DE ~
Montaje (Continuación)
2. Place the crankshaft so that the piston of cylinder No.
1 is set in PMSythe passage of the chaveta is at 12
on point. Fix the timing chain on the sprocket
of the crankshaft, aligning the reference marks.

Brand of
reference
e,--~~:
@
CD
r 20, rOdillOS
I
Brand of
reference
• Reference brand color in the distribution chain.
CD
: D I C, ~
Silver
: Copper

.:~.J'
¡f-
Um
56 rollers 48 rollers

Reference brand SEM500E:

3. Assemble the distribution chainythe guides.

4. Before installing the front cover, remove all residues.

of liquid joint of the contact surface using a
scraper.
• Also remove the liquid gasket residue from the surface
contact surface of the cylinder block.

SCL491A

5. Apply a continuous layer of liquid sealant on the surface of

front cover contact.
Use original or equivalent liquid gasket.
2.0 - 3.0mm Make sure to install a new front oil seal.
Never apply joint land in the right direction. Consult EM-79.
liquid to this slot.

SLC492A

EM-71
 DISTRIBUTION CHAIN 1SR20De/DE1
Assembly (Continuation)
6. Assemble the oil pump control [Link]
front cover.

SEM721E

• Remove the excess gasket sealant.

Eliminate the excess

from liquid joint

NEM214

7. Assemble the front engine mount.

8. Mount the crankshaft pulley.

9. Position the piston of cylinder No. 1 at the top dead center of its stroke.
compression.

Crankshaft pulley ~-
..------ /'
SEM073D

EM-72
 DISTRIBUTION CHAIN 1SR20De/DE1
Assembly (Continuation)
o.
1 Mount the oil strainer.
11. Install the oil pan.
Consult 'Installation' in 'OIL PAN' (EM-63).

12. Before mounting the cylinder head gasket, apply a layer with-
liquid film continues on the contact surface of the block
of cylinders.

Bolt of the buttstock 13. Fully assemble the cylinder head with the intake manifolds.
yescape.
Apply engine oil to the threads and surfaces of
seat of the cylinder head bolts before installing them.
Make sure to place the washers between the bolts.y
la culata.
CAUTION:
The cylinder head bolts can be reused by taking care
...----- A do not exceed dimension 'A'.
Dimension "A":
SEM020D 158.2mm

Washer of the cylinder head bolt

0 _ _ 0
Side of the cylinder head

SEM877A

~ Front part of the engine

Tightening procedure:
Tighten all bolts to 39 N.m (4.0 kg-m).
@Tighten all bolts to 78 N.m (8.0 kg-m).
Loosen all the bolts completely.
Tighten all the bolts to 39 N.m (4.0 kg-m).

EM-73
 DISTRIBUTION CHAIN ISR20De/DE1
Assembly (Continuation)
Method A: Rotate all bolts from 90 to 95 degrees
Method A
to the right with the tool or key
suitable bracket.
Método B: Si no se dispone de llave acodada, hacer lo
next. Mark the side part of all the
bolts with paint marks that are
encaradas hacia la parte frontal del motor.
Then, rotate them from 90 to 95 degrees towards the
right.
Turn all the bolts from 90 to 95 degrees to the right.
cha.
Make sure that the paint mark is on each bolt
is facing towards the rear of the engine. (Only the
method B).
None of the bolts should be rotated from 180 to 190 degrees.
two steps to the right in one move.

Method B 90 degrees

Part
forward Brand of
of the engine painting

Torque tightening N.m (kg-m)

@ 39 (4,0)
118 (12)
E Plastic zone @ 78 (8,0)
¿"
~
E
78 (8) @ °(O)
Z @ 39 (4,0)
39 (4)
@ 90 - 95 degrees (preferably 90 degrees)

CD 90 - 95 degrees (preferably 90 degrees)

SEM074DA

14. Mount the outer bolts of the cylinder head.

15. Assemble the following water hoses.
• Water hose for the cylinder block.
• Water hoses for heating.

EM-74
 DISTRIBUTION CHAIN 1SR20De/DE I
Assembly (Continuation)
16. Mount the connector for the explosion sensor installation
none.

\
17. Install the starter motor.

18. Also remove any residue of liquid gasket from the super-
o o::J;;:\::,:;::¡ll'Olv-rJ ~~~i~~~í~~~: liquid
contact surface of the left extremity support of the tree
to the shaded area. you take.
• Also remove the residues of liquid joint from the surface of
contact of the cylinder head.
19. Apply liquid gasket to the contact surface of the support
left extreme of the camshaft as shown in
the illustration.
• Use original liquid gasket or equivalent.
o~ Exrteme eltf support of h
te
camshaft
SEMD75DA

20. Install the camshaftsythe camshaft supports.

• Install the camshaft.
• Camshaft exhaust key at approximately 12 o'clock.
• Timing belt key for the intake camshaft at approximately 10 hours.
Apply motor oil to the bearingsyto the surfaces of
the camshaft lobes before installing them.

• Place the camshaft supports as shown

Right support. ~support extreme in the illustration.
/:0
Apply motor oil to the [Link] surface
from the tree of
lev~ " Exrteme support (!I

of the support bolts of the camshaft before installing.

larlos.

Part Supports o Support

forward 10
Nto 4 left
of the engine from the tree
Supports No. 1 to 4 of levers
SEMD98DA

EM-75
 DISTRIBUTION CHAIN l SR20De/DE I
Assembly (Continuation)
• Tightening procedure
STEP 1:
Intake camshaft
Tighten the boltsCD
I@
- in this order, and un-
then tighten the bolts CD - <ID in this order.
toJ:
2 N.m (0.2 kg-m)
Exhaust camshaft
Tighten the bolts @ @ - in this order, and des-
then tighten the boltsCD
@
- in this order.
Tighten in numerical order. toJ:
2 N.m (0.2 kg-m)
exhaust camshaft NEM138 STEP 2:
Tighten the bolts in the specified order.
toJ:
6 N.m (0.6 kg-m)
STEP 3:
Tighten the bolts in the specified order.
Type bolts@ D I
toJ:
10 - 12 N.m
(1.0 - 1.2 kg-m)
Pin of type CID
18:Jo
- t25 N.m
(1.8 - 2.6 kg-m)

Reference brand Reference brand 21. Install the gears on the camshaft.
To match the reference brands in the chain of
distribution with the marks of the gears of the
camshaft.

• Lock the camshafts as shown in the

figureytighten to the specified pair.
toJ: 137 - 157 N.m
(14.0 - 16.0 kg-m)
Apply motor oil to the threadsyseat surface
of the pins of the toothed wheel of the camshaft before
to install them.

~.~ '- J l. J 22. Install the timing chain guide.

11
~guide of the chaina
l.k::J
of distribution

EM-76
 DISTRIBUTION CHAIN 1SR20De/DE1
Assembly (Continuation)
23. Assemble the distributor.
Make sure that the camshaft is mounted as
is shown in the figure.

SEM227D

--------
Position of the
rotor head
Ensure that the piston of cylinder No. 1 is
in the PMSythat the distributor is in position No. 1
secured.
Cylinder piston from the spark of the cylinder.
No. 1 in PMS

~36

24. Install the chain tensioner.

Camshaft • Make sure the gear wheels of the shaft
the straps are completely tight.
Press the cam stop down and push the handle
Pull until the hook is attached to the latch.
When the tension is secured in its place, the hook will
Buckle
it will release automatically.

SEM990C

• Make sure that arrow "A" points towards the...

front of the engine.

SEM991C

25. Install the oil filter bracket (SR20DE engine only)

ythe support of the oil pump for the power steering.
26. Mount the intake manifold supports.

EM-77
 DISTRIBUTION CHAIN SR20De/DE ~
Assembly (Continuation)
27. Remove all old liquid gasket from the surfaces of
contact of the valve cover gasketyfrom the cylinder head.
28. Apply a continuous layer of liquid joint to the surfaces
of the contact of the valve cover and of the
butt
Use original liquid gasket or equivalent.

Front part
=---..~
delmotor T ~ Junta
3 liquid
Unit: mm SEM366D

~~ Liquid joint

NEM14D

Rocker cover 29. Install the valve cover.

Tighten the bolts in this order
from 8 to 10 N.m (0.8 to 1.0 kg-m).
Tighten the bolts in numerical order from 8 to 10
N.m (0.8 to 1.0 kg-m).
@ 30. Adjust the spark plugs and the cables again.
31. Install the vacuum tubes, fuel tubes, cables,
installation, connectors, etc.
32. Install the power steering oil pumpythe alterna-
Press in numerical order.
dor.
NEM141 33. Install the water pump pulleyythe drive belts
ras.
34. Install the intake collector's collectorythe supports.
35. Re-adjust the air duct in the intake manifold.
session.
36. Install the radiator.
37. Adjust the sleeves againyfill with refrigerant.
(Consult the MA section).
38. Install the side cover of the engineythe right front wheel.
39. Install the lower engine covers.

EM-78