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Man Tech

Machining is a process that involves removing material from a workpiece using various cutting tools to create complex shapes and precise dimensions. While it offers advantages like the ability to design intricate shapes and achieve accurate finishes, it also has drawbacks such as material waste and slower production speeds compared to other methods like casting. The document outlines various machining techniques, tool materials, and factors affecting tool wear and machinability.
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0% found this document useful (0 votes)
4 views55 pages

Man Tech

Machining is a process that involves removing material from a workpiece using various cutting tools to create complex shapes and precise dimensions. While it offers advantages like the ability to design intricate shapes and achieve accurate finishes, it also has drawbacks such as material waste and slower production speeds compared to other methods like casting. The document outlines various machining techniques, tool materials, and factors affecting tool wear and machinability.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
' y What is Machining ? ™ © Machining is the broad term used -to olescribe wee Moderial from Llowk prece- ¥ @ Cuctiing generally invowing Single - point Or rnultipoint Cutting tools, each wilh a Nearly defened geometry. (b) Abbrasive processes sSuch as grinding. fe) Elechical, chemical Source: yr Advantages ef Machining ¢ possible +o design Cornplex Shape @) Screw atheeads te) Accurate ound holes (2) Very shaight edges and Surfaces: + good Rowe SE ee y Drawbacks of Machining _ ! hips generated Arve blasted * Klaste of Material — ¢ = Wosk of —Fme-—> Casting , powder metallurgy © - 2 fowrniing tre faster processes Fy Basics of Machini » Bosics shabe generation by ° Tuo relative Motions () Cutting speed? Line generoied by aris called generadnx 2 pamary Cutting MoHon (b) Feed Sheed: tine generated by uF is olisectnx i — Secondary Cu NG Moho. Cutting Moho generat : ‘ — Feset Airechix ; f (0) Motions af ; Cushing point a a © Be > Relodive motions needled for Various -bypes of Surface ‘ | Divechix ‘Surface | MACHINING: GENERATRIX - OBTAINED | Process |. (Cutting) (Peed) Planar Shaping, | Straight Shredght surface planing Line tins ylendaical | Turning Crater, Straight "| * wuyface of | Contour Plain Sere levelution | Tuening; curve Bozing Janay, Malin Ctreutar Straight Surfact 2 | : ding. vy oblique Machining ¥ Orthogonal Machining + +. : Cutting edge inclined as cutting edge is i 40 With mbtemnal! CL =tnelination) the dis” af cutting Veloc to “the cutting veloccky ’ Lp» Fosce: ack, only alon Cutting force ack tn the axes cohere -there 2 Xiy 2% Axes : mo Cutting Neloctly & eee > Example (&) Milling lay Sawing (3 Doilling (63 Broaching (A) shaping (€) parting ofp of @ Tube Walk Processes Machining cee = “AGRASIVES 11 Bniqre POUT roo on Tools ae 7 milling 2 Gainding Oa eee + Drilling + Honing yay step tuning = Roaming 2 Lobping ©) Taper Turming + enurliing + Polishing. ) Form TUINN + tapping : 1 (Al) contour : vo boing © BesfiNg Secs « Sawing = Necking Farting off \ * Boring @ contour Boring (6) Contour sinking e shabing « btaning Theosy of. Machining . 4) Constant Mass—> Casting , 2} Moderial Add” bolting » 3) Moderial vemoval = Machining i grinding 1 wolling , forging, Wire drawing vivetting , Key ing patel ding , ~ (@) Cutting tool The ‘body which yemoves the excess material, Horough o oltrect mechanical Conact (6) Machine tool:> The machine cohich provides Hw necessary reladive MoHoy, ‘bluo Work & He 4ool - @ ORTHOGONAL one (mo ol 7. Hemenk w foo! Cut ‘ool ee Ok berg — ; a ® 8 Single — point tool Operations ¢ Shaight Turning or Boring '* liken tool path vis tbo dhe anda, de Ausiface genexated 43 cylenolyical worm] i = ee Tool iy Tool Straight ce “keming Steught Boring e shaping and Planning >For long jobs its preffered Shaping i Teol reciprocate and Workperce - recibrecate and KlorKpeice moves’ fool reves crosswise Soi ninis! : at ; cheBgwise’ at the end oe ef each shoke shaking and planning . > Multipoint ool Operation ae omy The cuter revolves e Plain Muli over tha wlowk piece and Moves The aris of sta Guiter ig Ito sthe surface generated: Ey spain arriling \ ‘ , + Dailling The drill Jura be Kd Toot feat into the Wowk piece orthe ilork piece oy revolve cohile tthe dell 's fed into the i lnlocepiecer= Wdosk piece» rilling | 1 \ \ \ \ ww Em Serer cece eee eee vee ee of pork puce @. shorp cuting 9 OR os (zeronoz2 % @ Pooltus) 2 5 (2) a- Rake - ange ; which ool face mares with o 2 Jplons norma. 0° Cuuetiing velo wty Vector anf moachined Sete ee } : a (vb) ; ‘ at Be . S- PlonR amgea:> is omgle blo feank face and a. dha Machined surface.” . ‘ ie ® TYPES OF CHIPS _ @ Dude natural © Small uncut thickener o High cuuting Spead a> Continous chips ; Workpuce © Layge ‘wore angle © Suitable Curling Puusol BL i ith 2» Continous, See he iS chips orth : ° Large buitt up edge woorepece wore an oe) : t » large uncut thicenee oo eshong adhession force bh R009} "chips and tool face - ‘37 Dis continous Yoo A fess . i cutting speed chips > 2 Brille poor mobesial talorK-peet 2 Smad poe. e Large uncut thicknes But “up Belge (QUE) ZS \ eS [=o 24 a and, endoncy ol plastically @ Higher speed —> Temp © Grows oy certain height: bub “than dleformed ancuerial fo ad hen rrake face increases and a Lamp is formed ot the this ig BUE _ cutting edge breaks fenished surfer — After Gb breaks ik altace to the and gives A “rough finish - ~> coith dnereaSing Speed of tool Bue olissaprers. te | pro cess the @ iL Failure af Cutting. tool ‘and stool vleav> : ) # Failure of curing tool : y cohen A tool ts ~mot ‘alole +0 Cut, Consuming reasonable energy ; and cannot produce an arceplable finish ; ik te Comeidered to/have foiled. | Cw SS Plastic cléfermatiot gnechomical “Poibuwe gh. « High dempy : vies a © Gradual weary e jess Stress + osl's 288 « due to targe ee shength| blunting Ff 2dge Apughness occurs~ ° Tool wear TBH de Ey b Adhesion « ihen two Surfaces Comes in Cordact; due leld together, ; of vad formad ig shonger OP the local length of Ae Fae povrmad j pantla rma Hommalen fo” surface do ths junction Practure : : ja tool modexical can gt town | . \ ‘ unclarsicke chip os entre Surface 4o large heok Way lahen’ the wear particles thus removed ave Very small a ~soperred do ag aditious Kear», J ygnenythe Mange partdles are ‘generated fre process is weft fred +o as. galling. ‘The emechanism involved are “ht Samt except Thr Stze of dear partite: (b) Abrasion © then thon duo soft Maloutad rruck 5 shh cine bord Abo eaves Mark en soft Mottestals ° Adena vely 7 Material semoval may doz Casaed yj Loose RS ene ale craked. ou: Slicting ino horde hardness ; elasH reo rppaipartsoben forclants ae ohng surf sees TTT ee = \ (c) Dt gion : oars Hl bleo Juv0 mating Surfaces : ° This charges £ Bane pooperties uy @ comp anpnae® Jelrunrorina ' : p tempy » Occurs 17 ‘ents Zone eohore hig Occurs over weakened * chon harctened chip gtioles Surface smoul paxdictes Ore gamaved from ‘tool ’ sarily sbhin, agttonod | dool putts against nercinas MgO aurfar; Fool wear Occurs , L @® Progressive TOO Luiear rulebing PeonR gucface vohare A nk wer ool OCCUFS cowed FAonik wear. e the coear on tha blo adhe usork 20 es The wwear 2aeeo place chip -Plowws over tho dd -the ¥ on the [Link] ool cattad a E @® Calor klear . cmeaaured an sdurms of oltpth of, crate dle; the shape is anrumed ‘dp A degmont of Ave. © (rob jnforenad 4omt oliot from cuuting -ltm= machining tines ke [ce= Gm Tne | [roe mocha sie fs | - L +, folad Langti'gd cob ot Pe fend @ re Ren) E > Tool Cosh re intel cost + wegrinaling cost + How enany times, HES cam be grinded, Cras Cmte CNalAlg)| te -* 400k charage Livre > Cost. edge or req sind, ces Coat 9| the jak Numoit @f Curtin edge port “bib » ) ind) ° ce = Cost a} “foots Regrindicg Cost) rhe bur 4} weg Is ° No of rregsinds + | ' Lv kul , oF (cm Te +@) (NBINg ) B lc Ket P = = » \CF on (Te (yaTa)Ne tT) +, CoTin Neo r- + (Cmte +&) [Nelna| . che “total Cost oF Machining. Con Joe areduuced valle 1a d ’ > BR P > » [ y - J » y ¥ q » Abbvop vale too ii atest and Avo geomahy Te longer Life an > reducing — NOn- productive tora by jigs de foteres > reducing cuttin cot opis the Cuting and feed g 3: © thorefore Fro Faowoing Criteuta baeol on offer ous —» Maximum production rate,’ —F Max profit take. Sag nm (e5n eo0y| | al © Ree Wap | $0 foe mane production Tp should toe — de -9 Oy unct Cost @® Gainving + Apeosives Are uceck CAta Os , SC, BAC, Diamond , can-do) bomclect -tn m af ewheel with Very igh surface Speed . similar do emilling , culling 79 Grrincling Can Poruipherey oe face of grinding lAlheet« @ Comparison bw Srrinding andl -eiLling | er in grincling yhan rrnwllung Jen 12 mere grindeng thon © Sizes> fOr « Number of Cutting milling’ ‘ > orientation? 7 random -in grinding onal te BOM of death: ds fexed in SMLLUng ° _ cuddting Sperd 1 Higa wn grinding : “emilhing * ‘ + sel gharpentng featured an ge dong sipocal than” mot tn milli < ® Tapes of Gaining Oprobeons: + Mainly Por Penished forks OF part created Jou o vey oo 2 Plain Flot acs © Cupnal & Frbunr’ cydindlirs Com torre shaper’ fow procaseng 7) “sun FACE T GRMDING ] + Surface Grinding Por o Work piece ig Nowmally Drientelion ° + podphoral G7indeng -performed Using pee’ ploy of the grinding egheel mofating the Hovigontal | 4g Plain Flos aurPeced - Held ing Hovigontal AXIS » > cohubsperdy “infeed « (9) Coon Bod ok : ! (eee ————> Mork Speed Surface grinding > Face geinding ro per dhe b gn etthex Coat y the qworbpien is ov by posesing (or short formed vols eohut ushich yout cal faue sulodive Mobo of Achionred hy Reetpro eudan) the WO Fan greg (ee laloric sfeeeal . ) tat face of feed mpvatn alot The cabing C Pod) AQ post ane —@® Cyunpalcal GRINDING CRodattowal pases ~ (AD external Cytindsercat Greinoling, + Comtexn- Type Srindin 2 auinedang evuung oprctven ° + Porjouned As (a) Pramovexat 4 eeol i> { outncbin eal ae fed tn 2 pir. [140 Ee UWorlept ee 2A Gols ‘Axis of Rotation of -he ooTs potuem blo + Typieably mange — Oo ° Aongitudnal Rovipoocating work oy vwhetle. (eo) Plug Cute Feed !> grinding ronatis Ped Racltaly Sinko he work Ffoumesl Grinding coheels+ (®) Tndexnal yLindsteal Gainding + ork piece Js usually hetdin o chuck & emuat tao Smal Anew - ; giotationel © Whe cdaraler 3 original _ Bore Hole So ‘meds High Speeds in ordwi to Achieve ghe alraived surfer o. Grindin cohort 2. fed eee cid L+» Plunge feel - "® Centexless Gaindling i “Tr Work plece Ts Not Held blro centuus SO redluctim in work Handing Time Fhvupore foo High Vol- prodve @ Exsernal voheet grinding : dod Teed wa! ®) Regulating voharlin Rotating at Lower Speed and us anclined at alight Pg 4o \Gonhol though Fede of tre work. ' gedit > €S) a * long Rods are © vest blacke Supported RS nad ed B reels - - [ta dhe w @, FP INTERNAL Cenlocina Grinding © TWO Sujaport soll aru Loe} to Naintein the posibion af the work sin place of dhe Root bloke - + The Raguilatiing evherl Js tilted, of a » Advantages : Provide very loot concenbicly Blo Mriexral and erttemal Diarra 07 a duoulosr. part such A o Rollex Bearing Race ‘wooo | } ) Creep Feed Gvindin > Grint ing he J cut & Seat grey ah te of 8 Oo 2 tok Hinws B Depa of Cutin Creep ar two Greater than Conventional Grineling > Tool grindet:> used for sharpening and Reonditin’ of Cutting tools + 4 & Tig GRindeRs> |eind Holes In Harden ect Steel "| parts to Ligh ‘Aceuracy . | b ABRASIVE BELT GRINDING> USeo Abraaive / Pasutictes Bonded +0 6 flexible Cloth. belt; Supboried by Ray or poten lecaged. behinal the belt & Work is dremnedl Against it. ma e2e Rm ew O&O OO OD Be aw Gainding uheet Cadise Shaped 5 High osational Specth ; gone nal Ss. + ithas Abrasive particles helal Se * > A [ : u uth -posudi ot + » ‘d ending 7 « High 1° Abas SIC; (a) Abrasive poodicte eHiah hardness Wear, resistance 2 High doug hness . * Hardness; Gear resis Any Cutting tool ™M w Extabuliby ¢> : ' Faacture wher an CuBeINgG Eclge Ob Becormte Dues thereloy Exposing a New sharp Ealge (b) Size oF ABRASIVE Paatiches © small particles produce peter fenish s larger pouuiele Ste produce Larger Mactoretol oe. oe Natuutals Require smalten Poxtict -_ e Hel HAs , Size to OM os Large Porskich Sune : cen dance & Tough? = oderval « > Softex Malsuial Ragwires (c) Bonding MATERIPL . joo AbLe 40 with stand under i : + High temp . + good jmmpack Rosistamee to avovol scallexing in shock lood. ? : ’ Mowing debonding So eo Groun are Ex posed « (A) Silicate bond (B) Rubber bord (C) Resinoid bond — () Shatli'c bond (€) Metallic bond. @ of wee Ab vaaive Grown A (4) GRINDING- WHEE L-StRUcTURE 1 ) +A grinding shel Contain Mer gaps ponds Maraaiveo and Bond Motereal Po +P + p= ae Bond, Matucod Py > Abraoive greuns \ Pp = Pores CAry grb) “open” or'dense” ao pox Spacing blu abvrorve _> Denote st is ome uv Pp u's Reladively Smoll %, Pyts feet: . ' ‘ Boller Siurface foriok, & climensional Control: ,, ee Denver SET — () GRINDING . Loheet grade s+ * dependo upon +yf< Of Bonding Matcial ° Soft urheele Loose Grain Ptactity + Hard Rerain Aovarive Ground. . » Soft coheelh * ee ete al ‘grinding for Hard Matecial b Hard usheels High Mateo! Comovel Rates I grinding i a es a } +) Conventional Lodls are 10 , TP does'nt involve plastic otro ops for © & * New machines © Dimensions accuscoey Sa ADVANLEY asic Reasons to UN eed L emplyed for matol Cutting. ymodion, and forsrnodion 4 chips. Advance ol Machining \ : dh. loo machineabuity q Ahyery7 7 * Economy 4 proctuclio Neecl !> ee ~N * Complex Shapes . * Avery high aceuracy 18 olesivedt besioles’ Yhe: Combleruty a} Surface 4 toe Matlatteaencs eaves ' Energy Mechanits of Energy | Process Gegy | Mkt | souree Td eg | Reet ft Conventional. Crimi | Pee sr | Gee . — a Abrasive jet Erosion fluid Molo | ulhasonic ach: I 6 Sf i chon a " Eleck i ~ eleeic, Current | ElechoCnen™ etal sn at | Sse OPE dg Mech riot | Plastic shear “gqecvig,ensrent | ejedrochernical Ton cis pracernent Mech movemmnt | grinding _chernicaL | Corrosive Covs0sive | cl hemical / | ox" agent mochining: ° ee lS aie Thermal Fusion and Electric Spark * | eleckic. chischorgs | X afoul satio | math. | itigh Speed Elechon beam Powerful Lane bnawn sodtal or toned Subs. Plasma are Aewasive, Jet Machining pod Combressor:> Providua necororrey ain proud. }o -propul ie 7 x Nozzte:> Shapes & accelesates abraaive. ge gheam “towns rnd ! * Maleiial seemovel dakta place elut to ishpingen ek [Link]'0.02,0: al yacive povedictea | Tek olay 0.2: a0 | + Poseticdes mtowes coHh high Speed Unod ge Abrasives uaad Ads, Sie, glass beads 5 Grwahid gen: Shes mi ‘ CA Wook pleee ee @ [Link] Prina'ple: > : : : : DaBF Weindig, creas posdietes impact tre cvorbbiece surge Guoing tiny fractusies and chips to doe aisloged Form : + ik da Primacly durto brillte fracuse -méchanioms. FP High gas p¥esure leads 4s: high vemoval af srakertals- Advantages Dis advantages : * No heat germrotion > 8 Maleial semoal vole: Slower eno tool cweas ahan othe broun Gke E_Y + Preersion oa + + Nozzle wea * Sleckonic clovices 9 © Limited to brite motedals. Biomachining The use of micro-orgahism 4o remove metal from a llorkpiect Use OL Lethobopic bacteria - ‘ In orden to verrove matenial from milal povds, Constrained corth, chum! eal rental muthods Anda aa chemical milling & bivgetial Ars "9 @® ULTRASONIC MACHINING (Hard; Brite both Cond —» high Frequency tullrasonic vibration Jo ence Convers elechical enexgy 41° fic 3 ' Alibvectiows in wamge iLpanonic. frequney (20-40¥ ry, onic, vibvation bk eandato teal - (b) Tool holes: Amplifics the uutbraas majeuol brass (@ Transducer: ©) Tool! Typically emadt af Soft & doesnot Contact Wok piece diveeclby @) Abrasive suburry * Made o| Mewasive particlt in ool; 4s b\w +ool & Ulori2piece « fed continously olut-to microchy stom ppine and 270. dara -pla de ~» Removal Process depends > frequenoy fmpitude. TyP* Of poocHele - ft MRRT —— : Advarmlag: Disadvantages G) No eck crvlat 2 Louw MRR Gi) Presion i - opimum Size of partis shard & brit: ‘4ools - Uti) No heat Uv) Cond / Moceoed @ Cletrochemical Machining elechrode decomp princtple ~makial svemoved from codvode 5 cleposi ted on ~ finods - : Process paxamelex$ otnwe -paxa! @) Cwewnk (g00-25KW) yy Jool’s Conduckvity (b) Volkonge( 8 28V) 27 elecholyt Concletivity ©) Tool UWlork Co1-02m™) ; (A) Tool feet 4 (omon Tool Malewtalt : 2 Cobbox > Copper asloys » Shainlen. stek Common electrolytes = Nock; Kel 5 Noor t Purbiose’ of -elechrolys'e : / , ie Comaen olecholyhe decomposition: © Cools Ao" machining Kreas * Ugashes dusay the’ Yeroved malecal. . =Titanium alloys sAavanteges nn 2 Tool wearis insignificant . Josege pour ’ * Melal sumoval 1g accurate ° dinckiol Coat io digh . * Hamden of workpiece cloean't + Not Suilable for nloq - affect MRR. . Concdukive' © The Machined pots fa form mathining Seated Aire: ‘ [rafts y Cleaning bo seaquicsed * Comatex. The ve j dorsecdnce Corsoston / i Cam -he ae : Qf work pier - p+ Susface farish is good. - * used for Super finishing | fenishing Applications: +) *smaut'derp holes 6 Tuwdatne ushorls ‘Aes 2 Tek engune blocks high hasdnaa alloys [|@ chemical Machining CAlso Known, as chemical miting) -Matesials temoved by assolving matextials in cham weagens } Uraentelier Cooling coils ! Steps énvolved in chemical Machining D dean the woekplecr thoroughly 80 that tne Mask matyual Adlhine tout properly ve iH h 2) Apbly chemccat yurirtena Mark on athe workprece Auda L) edhane no moatuial is fo Joa xemmued. / 2D Dip athe coorlaplece indide ine chomical Aeagent (etchant); | etchant com Jor Continoynly agétaled or Aprayed- @ Ay Remove tre mask eund chan ; usork pie: k Hg On) HEZ NITE Acco Cormmen + congenk Advantages ———— ee Oro : no: Of Workpiect can be mae ato 7 4 omcuhined Simabtarronely nie in holeting the chem. * Tool cost:is negligible - ! : i ene © uniform moderial removed of mnayowal trax Occurs benvair tHe 7 @clechic, aischage Moonining (eom) par eroorers Principle: pasting oust 22 enowe coveui Prrosion dus tO spur galen plact ¥ Shower erresion ' + Madeuiol 16 emoved from coosRpiecr by Aaries Of i PACIUUNT elechical cinchaxge blo olechoole % Woorkpiect: «Thine cliseharge Crea dnb et Dao; ushtoh melts \lapourtics, Seale anak of amnotuutal ' _s Dielechic fuid ie used te Womens Typu? Spies Sinking wire * Hole Deitting Eom Disatvantagu 2 High prevctou & good Surface Senish. + High ‘power ° Mailthy +o machin Nard and comblex Compo” e No mechanical Shess + Bleghode woCar + Slovo MURR. Advantages Application, (a) Machining of press tools: metaliie mouids- (ke) Holes af vow Sunott chia maki, Cam Jot Machined - @ Cledwone Beam Madaining Advambaged Limilediuon. . Jo ewiattn Fabio torr + High machining + process require Vowuin ® lazer Beam machining Avandai oe aU. avn mrudel rults * Mo cuistoxion Pasty in micrnascernd Himet oridade olunto Machinin Chants are lero J # Madson j Te poccise ; Com Cut holo amet amt © @ De ne nav 6 Clas mic tye Machining for Woavy wore pret ifectenty b Sw, Ove droated above ss00T , they Coutaty Sonized ' Plasma: fonezoct goo. free olechone + orecited aon © cudting “forth © 6. Goa cytindya —* Pewee Peer © Cooling aypste + ® Paxamuers usbuichr dnfluence MRR. * Voltage ° Quuent! + ebechoade gap > * Gao foo sate + moze clipunsions - | Aciw Disadv “Tob af Vv tosge Crossectiod... « High cost of “osketay tote cmeins Uh Require den dime- e lov ALUN OF a Cam Utbany era: a echame of Aistoriog oxy -acetylene gao Cuttin \ HgzaneltOUD fom oe cut Uctng Pam Metal ~ Sree Princepal + » A Sand with eq + Metal is heated? above tn emolting point. + lig amatal ts poured Jot sand mowd + + mikal Soliotyp'es jrnsble. “thre Cour'ty of -fho omaasad,, + Sand mould Is \owoban' : J . SoUitied poset ig wemoved foormn re Moulel- @ Investment Casheg a Casting Process Inwhich pate malectol used tg ox: Advantages : Disadvantages «Tncldcate Shorpes cam be made: 2 Laoour intensive \brocen . aparnenston Jy mo aceurads* uired Covily (S created. + Plexibilihy of Size amd eweight- + somplr * Linerpenodve Fogle 2 Spor Suefact denis: * High production i. 2 Ragquire cross \proces Com! o ayy matetal Cam be Cook: : + Ussatagt of ware masurial isles @ classification of casting process live (> Convential Moulding process (1) Chemical Sand Moulding eareen Sand Moulding ta Soe Mauer . gamd it 1 + Solum SiMe + Cloorless 1: & Wo- Bake: ©) pexrmanunt sand moulding ~ special Casting protess + Goorin Die casting + Sinvestrunt costing : + Peovure Die Costs 2 Continovs Casting : 9 ‘ = Vacuum Seed) @ Typ af Sand Moulding + shing + Conbifugal . one eae paee » Plaak* . san * poroe, eceranie S hal 16 Plabieless Bh, Slush: » Adlctitives wader. * Bane Samo + Bindax etoy ; So "Fab Casting Toons D Flask: A-matal }wood frame, wtthout fixed top or bottom ; in eohich sroutd is foxmed ‘ "ee dnlonnnachiods D Pore: Replica of cthe -fenal abject Jo tae made - Moutd Cavity is moo with te holp, of »D Pasting Lunt 1 Diviele line bluo tu moulding floakk “that 4 Facing Sand, Smal amr of Covcbonteous rnabeuials Spinlds om annex ct ol mould Cavity to give oetlerr Auf fenish +oatnn Cantlage a Cavity MG 2 Vert holes: Smalt OBening ih Mould to faccbitets ences of dirand gaees: j ® Rousing baain:~ Asmat furricl Shaped Covity at We stop af aroutd into Lohidn moulen omakeuial is poured - Ty Sbeut Passage stough muotien matecias reaches ctha emouleked Cawity, : B+ Runner > Horgzonal channel Hrree cohich malin madesial ftows from Sboce to gate: ae OY Gate: A channel through which moiien miles entertre 10 Riser: A Column of motien matal placed in mould to food Coating ao ik Shrinks and Solidifres. NY Gowers it as Uaeol’ +o Create Vasiious * shafpool Cove aes LnStot. Coatings gonurally made of 12 Core Prints A projection made on pasteur to-form Q Acat for ths Core un stn would, The core ts Conreetyy Seabed Ln thin deat + Drag Lowes moulding “floark 13) chet: Metalic olaject Insite the mould 40 | promote rapa solictification in a Specific ; ; | on of Coating iy trdexnat () Extenald 1s Incasd jueat outsole loka inside Hae mould Comal “the Gintiing # usuotiy nt up ef Some mederial @ Moulding Board» Smooth woodin boarict on cowl paltorn nn mmoutcuing box se land. te by ghovet!> Jo transfer Damd from pRacedo [place . D Bammer: usect for ramming the Sanol A smu ds D Trowel:s Uuseat-to ferish Plot Arvrface: ® vlhy green moulding Sand > eReaoonalble Cost von Hagh. prooluction * Easily actaplable to manual - Semi - cutoly euuk0 omoulding Machines ' @® Gase Sand + + Silica Sand:+ Usedt -for it economical advantage 8 Suff Hermal vesistanct: : : Zesconsand :> oldest Known omaledtal ' Meuy horral rmineral; has high MP. + diving Sancti? most abundant merical A kex - olive color « chrromile Sancli> By proctuct of feuw - chrome pred”. shermal expansion *' Silica > 270%. olivine > ¢ hak - iN ° Te give cbheston fo rmouloling Sand: * provide Shengtn to moulding Samet - . «+ Should be adeledt in ophinwumn quantity ao-tney redule, perementatlity ama sefeactories. ® Aditives (Coal dust) + To prevent busn- 1 olefecd + : * To clevelope Smooth Surface 1 cna * To prevent onuted penrkotoy g » To. jon ontdation, A em muted atm. + To Improve collapscbelity + @ Coal duat:+ Proviols good surface -Poush a costing increases the Shengin of Mowe! by making o. coating Joyex ord gwouns: Meta 4o Sand Radio: > Feuoud costing Non- ferocouw 6aotins, (24) ffs] - ® Wuing af green Sand: : + UnijOun meting Of a Conatifeuirds ir imp fox eadhgrain to ° be coated i with additive: * Tt ts clone thou Sand Mullen csbich volts & Ahie cand. ® moutcling Sand properties: » D Rela dyrinena:> Abtlily Of Moulding maleccal to withstand Hu digh Jemp of Jug myaeds-» & sugniftcamer : ‘ | Moulcling Band coith hoor sel Factions ™M bum | cluring bouring % Cooting surfack may be damaged . f 2 Poscrneabsility 1 Ability O} “the mouleling makuial do albous hok. gaven to pom through ak. Sgnifiiama + if peumeabilth istoohigh: 3 1 leach to abloy ck ond ro Dec. in Pe meatilty a tighter Packing of Zand 4 d ( 4 q i i} 4 4 4 4 4 4 4 ‘ (Mcp) Fo 4 Fy Rie ie Fe FNS RLNEP nd po friction Arg! @fr- R Sin ( B-X<) ® ne Resp © me R&in (Prp-~) ao fom rs g 2 shear angle @ fe = R cos (B-*) @® F= RSinp | © Fs= Roos (p+p-% ) , : LLL Metrology Introcluction ® Sensitivity > io the cmaliegt ctiyenenee in ctimen chon tnot the \oshument Can cutect™ @® Accawacy:» The ability Natt of tre quantiy betng measured: : A © Precision» The dugree to bahich-tne inshaumurt ghv4 crepeate emeaawument gf athe Samt Steenclad pranaiovy athauwed of a muaauimunt Jo male We ackuol @ Limits : Refers 40 tre max and min oli for a Component . Thete olyint the ange Ackiak nunaion of the port murat fall. ; ae pescribe ant relationship blur tuo medOg b © fits: Such aa Shaft and a hole. Te fit olefcnas havo Hgyht or inaet sthe Connection will be- : ¥ Oe hol © Tolerances: Tndecate tne peur vos —— 7 - ‘een in enauniong Com function tegen Trees of Fits : . co bus hwo making Seurefaced | @ cheanemce fit: There is avi apa ®@ any The ee intertionally made bo integer with each athut- © Tramstim, Fie! Ariotde ground ushoe povets may ettun have a Slight clearance or Slight interference Tollevence Systems ® untlateral: The Varuatcon, ig perunitted iin one liv” from tht ® are eae ig pomitted in both is? Prom ne normal Size @ Limit: Specifies she exact Upper and lower heunds of dimension: © Precision and Accuracy ac oe ‘ © vVemier- height es (measure = center. distances) @® vernier- depin gouges pia, V-awil; § ere? threads © ouside micro meter ( > @® Inside emecro meker cstandarl cial) insiote 5 Micro ™ Lmeasure depin Of holes, slots etc: Diveck woading’) ~~ PN ~~ a J -G) ( curate % ¥ x MS Consisiont Conejstarn’ Accurate Non-aceurote an Noyce incdnsictant Non consistant ~ Exar: The deviation fv “The results of measured k actat value. ~~ Covectig: The numerical Value jnot must be actded.-to a rvonured Value 40 get the actual value: ~~ duatect Linear Measurements > lb osther Linear /Angulave tack measurement sp © dues se © Vernier callipers* = of vertcal height [locating a —~ eter olepth gauges) > @ micrometer bare (Hole & bore 5 @ Gomme oe BD Groduoted Angular “ @ Proteovtors : “> © special. purpose toss Giver’ Odiat deat inclicator _@ Combination SE _ os OS ii ata. ta @ Nog - Grraauoted - Caltifeers fone adgusement gereww and quick~ y Accuracy obtained olin These fools depends mostly 27 the = mm = herent Shit of woerd iy The preonuirernent oue,,warradliy “rama . preoaurernen’ 4+ool: + . => ferureol yo x gractucal : LS Deatlipors fase internal mecnunements ’ © casnipers for extornal meaawumensts ® Collipers used ao a oliviclyr © Gauges matt Halt, Teteacopic gauges , Ausface J eA ge ® special purpose Acrew Pich gauges ; Tab and AIUlh g OLUgeA * JOUQea Radiua gourges © Rectamgulos. Gauge rectengeloe , Squcuety, Squese Loita hole | bLocR& ® non- Grourdclatead Angular Mecauraments Complete Set af Angular blocks 4 OTR Squose Ce) Shine base Beak Viernter Calipers gq 7 main — Vernier | > Ferstyread the gracluatiog on main scale just bepore Veunrier Sdote Start de igh graduation ohich gives [Fmnm) > Next 1 Peo the. graduation en Vernier scale. eshare two graduation dius on main RVOLeK Soto amatch Che 52%4 graduation ushidh gives Ga" Va9 = 0: 64mm = fonasiy aol foe reading inte main 5 Clg 40-64 = 19-bAms ® How to veadk a vernier mebse mulcromeler:> Sbleve = Umm, Sieve AV = Lam Thirdole dliv= Vedpt sub-div= Vigg mn 7 Vernier div = + of thimble civ = jam \|n @ the heighest fegure = 5" (sleveotiv) = smm J®® @ Tre vial fog = 1#( sleeve -Subst) = 0-S mm Ow ety haat 28* (thimble stunt) = O- 2’ arn oliy © the wrakehing fg Bf (verniet) = 0-00 3mm ® anes @® How to yeack aw to yeack am angle on s belevel bor main dive 1°= 60! . poebeds Vernier clive ‘pth of anain cliv= p Heignest Fg b cthermalching » 4% (Nemiercliv) #eg de = po! 0:0880°" 5! =p SO*Cmain div) = 50° st _lie | ~ \ ie BS Mnol reading > 50-228 = so’20' * © GGeect 6 & @ shine bar , a“! ¥ cee y tle wdant toset an angle of O-fP | a On E TRL yen! using Yor Shine bar 2G 258 th » This means t=lomm g-whi! Ne oo neta oe go sha Lsind= a: 459707 _ tere Gauge blows Limitations of Sine bax > uohen using a Sine bar; dhe height ais dimitel by 4h averiledste g 24.96 block division ~The resule in an error that MAY be negugible of in Some cases guile Significat » Due to the nodure trigenomehys in the length of the sine bar as ul Limnits- and. Pees @ Texminday of lg: These are the Mock a ok Jacgerangles, it is susceptible to errors ek as inthe height of the gauge blocks ind Min permissible sige of re parts @shat:> Limids and fits, out extexnak featured of a Component ushich ave not cytinduscicad and descgnatect ind oling thoot f as ‘shodt! ike 28 —veperced ar malt: ® Tolerance: solerance 16 the ligt plo max Limit of Sige and amin Linn af Sige: qolerante zone - _ -- — —p28-2 Cuppy: Limit * = eee cenaien Ui wae) UL ETE dar 8 Coe” umib) ate a ee Ul Oe Oe

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