Valve Base Electronics Operating Manual
Valve Base Electronics Operating Manual
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Exclusion of Liability
The reproduction, transmission or use of this document or its contents is We have checked the contents of this Manual to ensure that they coincide
not permitted without express written authority. with the described hardware and software. However, deviations cannot be
Offenders will be liable for damages. All rights, including rights created by completely ruled-out, so we cannot guarantee complete conformance.
patent grant or registration or a utility model or design, are reserved. However, the information in this document is regularly checked and the
necessary corrections included in subsequent editions. We are thankful for
any recommendations or suggestions
Siemens AG 2001 All rights reserved We reserve the right to make technical changes
Contents
1 Identification........................................................................................8
2 Description ..........................................................................................9
4 Operation ...........................................................................................19
Note
The information in this Manual does not purport to cover all details or variations in
equipment, nor to provide for every possible contingency to be met in connection
with installation, operation or maintenance.
Should further information be desired or should particular problems arise which are
not covered sufficiently for the purchaser’s purposes, please contact your local
Siemens office.
Further, the contents of this Manual shall neither become a part of nor modify any
prior or existing agreement, commitment or relationship. The sales contract
contains the entire obligation of Siemens. The warranty contained in the contract
between the parties is the sole warranty of Siemens. Any statements contained
herein do not create new warranties nor modify the existing warranty.
Safety Guidelines
This manual contains notes which you should observe to ensure your own
personal safety, as well to protect the product and connected equipment. These
notices are highlighted in the manual by a warning triangle and are marked as
follows to the level of danger.
DANGER
indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
Caution used with the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury.
CAUTION
used without safety alert symbol indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
NOTICE
NOTICE used without the safety alert symbol indicates a potential situation which,
if not avoided, may result in an undesirable result or state.
NOTE
highlights an important item of information about the product or a section of the
instructions which requires careful attention.
WARNING
Electrical equipment contains components which are at dangerous voltage levels.
If these instructions are not strictly adhered to, this can result in severe bodily injury
and material damage.
Only appropriately qualified personnel may work on this equipment or in its vicinity.
This personnel must be completely knowledgeable about all the warnings and
service measures according to this Instruction Manual.
The successful and safe operation of this equipment is dependent on proper
handling, installation, operation and maintenance.
Domestic safety guidelines and regulations must be carefully observed.
Laser radiation
Laser radiation warning
In the case of properly closed fibre-optic connections the valve control system
conforms to Laser Class 1. Hazard is thereby excluded.
If, in violation of the operating instructions, the control system is operated with
open fibre-optic connections or with broken fibre-optic cables, this condition
corresponds to Laser Class 3b according to IEC 60825-1.
In this case the following applies:
Invisible laser radiation
Irradiation of eyes or skin
by direct or dispersed radiation should be avoided.
Laser Class 3b
d
b d b d
e e
f f f f f
a c c a c a
Note
The IGBTs (Insulated Gate Bipolar Transistors) which are used are devices which
can be destroyed by electrostatic discharge. The devices can be very easily
destroyed if they are incorrectly handled. All of the measures specified above must
be applied to the IGBTs to avoid the drive converter being damaged, and to ensure
that it still continues to function perfectly.
Further, the gate- and emitter connections of IGBTs must always be short-circuited
before the devices are transported.
1 Identification
It comprises all facilities, which are used for optical signal exchange with the thy-
ristor valves based on the gating signals from CLC, as well as for the supervision
of the thyristors in the valves with producing alarm and trip signals for OLC and
protection systems.
Technical documents (drawing, lists and others) are to be found in Part 2 of the
valve documentation.
2 Description
Fibre-optic cables
Interface to the
thyristor valves
Interface to the
control and
Profibus protection system
interface Cable connections
Fig. 2-1 Schematic diagram of VBE and signal transfer in SVC system
The valve-base electronics (VBE) represents the control centre for thyristor valve
triggering and monitoring and is at ground potential. On the basis of the signals,
emitted by the CLC, the VBE generates control signals viz. gate trigger signals,
which, in the form of optical pulses, directly control the gate of the opto-controlled
thyristors.
The VBE receives checkback signals from the Thyristor Voltage Monitoring (TVM)
cards giving the thyristor status. These checkback signals, received via fibre-optic
cables, are converted into electrical signals, evaluated and are passed on to the
thyristor monitoring (TM).
2.2 Design
In the standard design the 24 V DC power supply is taken directly from the control
system cabinet; as an option the power supply can be taken from a converter inte-
grated in the card subrack. (a redundant supply is available to special order).
' ' % % % % % % % % % % % % % % % % * *
H1 H1 H1 H1 H1 H1 H1 H1 H1
S1
X2 X2
S2
X3 X3
X301 X301 X301 X301 X301 X301
X4 X4
S3
X302 X302 X302 X302 X302 X302
S4
S1 S1
X303 X303 X303 X303 X303 X303
X7
X8
X304 X304 X304 X304 X304 X304
X9
U1 U1
X305 X305 X305 X305 X305 X305
X3
U2 U2 X307 X307 X307 X307 X307 X307
U3 U3
X4
X309 X309 X309 X309 X309 X309
U4 U4
X311 X311 X311 X311 X311 X311
426 100.9026.10
426 100.9026.10
426 100.9027.10
426 100.9027.10
426 100.9027.10
426 100.9027.10
426 100.9027.10
426 100.9027.10
X2 X314 X314 X314 X314 X314 X314
SIEMENS
SIEMENS
SIEMENS
SIEMENS
SIEMENS
SIEMENS
SIEMENS
SIEMENS
S2 S2
2 laser modules
Microcontroller card
(thyristor control and monitoring)
Fig. 2-2 Schematic Arrangement of the cards in the basic VBE card subrack
3 Mode of Operation
Monitoring of the voltage supply is possible only when the power supply module
has been installed. No provision has been made for monitoring an external 24 V
DC supply voltage. However, system failure is signalled on failure of the voltage
supply.
-U1 X302
Mix position
Multimode branching X303
device (MSC) Voltage X304
monitoring
-U2 A1 .... Am X305
X306
X307
-U3 X308
V1 ... Vm
-U4 X309
V(m+1) ... V2m X310
X311
-U5 X312
X313
X314
Fibre-optic cable
-U6 X315
s arms
Fibre-optic cable X316
m arms
Fig. 3-1 Schematic depiction of fibre-optic link between the VBE and the valve, and, as an example,
the signal assignment for one valve branch
The m arms of the transmission fibre-optics from the thyristors are combined in the
thyristor module by means of a multimode branching device, optically mixed and
split once more into s arms, which can be controlled by different transmitter diodes.
The status of each valve thyristor is sensed by its assigned thyristor voltage moni-
tor and signalled to the VBE via fibre-optic cable, whereby m individual fibre-optic
cable arms are combined to form one bundle.
3.2.2 Signal dialog between the VBE and the TCR Valves
The gating unit (LCA) on the micro-controller card controls the plus and minus
direction of all the valve arms, whose data transfer can either be separate or
simultaneous depending on the operating condition.
Power operation
Depending on the mode of operation (TSC or TCR / TSR), gate trigger signals of
10 VGXUDWLRQDUHJHQHUDWHG UHIHUWRVLJQDO&LQ)LJDQG)LJ IURPWKH
gate trigger signals of the closed-loop controls (refer to signal "A" in Fig. 3-2 and
Fig. 3-3) and the checkback signal "positive voltage" of the TVM card (refer to
signal "B" in Fig. 3-2 and Fig. 3-3). These gate trigger signals in the form of optical
signals directly trigger the opto-controlled thyristors. The optical path of the trigger
control signals can be monitored in the power mode.
Vvalve
Vsec
Ivalve
alpha
Start signals from
the controller
A
-
Checkback
signals of
the TVM
+
- B
+
C
the thyristors
signals from
the VBE to
Trigger
Fig. 3-2 TCR signal dialog between closed-loop controls, VBE and TVM
The gate trigger signals are derived from the start signals of the closed-loop
controller.
Protective Firing
On failure of the trigger control circuit, the protective firing circuit integrated in the
thyristor comes into effect. In this case, the thyristor involved is triggered (forced
triggering), as soon as a voltage level of 7.5 kV to 10 kV is reached. On exceeding
a voltage of 6.5 kV to 7.5 kV a signal is generated by the TVM and then transferred
to the TM for evaluation.
Valve voltage
from the operation
Checkback CSP Start COPER
= TSC
TSC - on
+/-
controller
A
signals
+
from the
signals
TVM
- B
the thyristors
signals from
the VBE to
+
C
Trigger
-
Transition to current operation; triple trigger Firing on receipt of checkback signals from the TVM
signals derived from CSP
Fig. 3-3 TSC signal dialog between closed-loop controller, VBE and TVM
The gate trigger signals are derived from the checkback signals of the TVM.
The task of the TM processor is to generate alarm- and trip signals from the re-
ceived information and output them to the open- and closed loop control/protection
via opto-coupler or relay outputs.
The micro-controller card has a watchdog timer for self-monitoring (VBE fault on
processor fault).
Messages giving the type of fault and the precise fault location are sent to the cen-
tral monitoring system via the Profibus. The communication protocol employed is
dependent on the characteristics of the monitoring system.
The format of message display on the screen and on the event printer of the
monitoring system may differ from plant to plant. Details are to be found in the
description of the monitoring system.
4 Operation
Caution
Light sources, which emit invisible laser radiation (λ = 940 nm), are employed on
the laser card. If the fibre-optic cable is damaged or not inserted, serious damage
may be caused to eyes and skin.
(Laser class 3b)
The following points should be checked under all circumstances before switching
on the VBE:
• All unused channels must be covered with the black plastic protective covers
included in the scope of supply.
• The metallic protective cover for protection of the fibre-optic connections must
be screwed on correctly.
Caution
No modifications should be made to the control fibre-optic cables while the VBE is
switched on. Subsequent damage could result in dangerous injuries due to
consequential laser radiation.
S4 S2 Reset pushbutton
X7
X8
S3 Interface changeover
X9
X2
U1 S1 Laser release 1
Switch is operated by screw
in order to secure the barrier
U2
U3
U1
U4 U2
U3 Laser output
U4 Channel 1 to 6
U5 U5
426 100.9026.10
U6
U6
SIEMENS
S2
S2 Laser release 2
Switch is operated by screw in
order to secure the barrier
X301
X302
X303
X306
X307
X308
X309
X310
X311
X312
Checkback signal inputs
channel 9 to 16
X313
426 100.9027.10
X314
X315
X316
SIEMENS
For commissioning the SVC the instructions of the manual „Thyristor Valves and
VBE“, 419 166.9012.76 JM must be complied with.
Caution
To ensure correct operation, the data pertaining to the electrical connections and
ambient conditions as specified in the superordinated document "Product-specific
Data" must be maintained.
Further, operators must be thoroughly familiar with the equipment and the infor-
mation in the Operating Instructions before handling the units.
Warning
When operational, certain parts of the VBE are at dangerous voltage levels, es-
pecially the field of the input terminals on the bottom plate and in the rear upper
area of the cubicle (switches, removable links).
If the operating instructions are not observed, this can lead to severe bodily injury
or material damage.
All warning information must be observed.
Caution
Before actuating the RESET button, ensure that the valves are not under voltage
(open and lock-out the circuit-breaker!).
If "RESET" is initiated during operation, this causes the complete system to be
shutdown, as all output signals have an undefined status for a short time. Further,
the possibility cannot be excluded that erroneous pulses will be generated.
Thus: Operate the red button S1 only if the TT/TM system is to be restarted!
Warning
Operation under unspecified in conditions is not permissible. If alarm signals in-
dicate that the VBE is being operated under inadmissible conditions, then the
cause of the alarm should be immediately investigated, and should be removed as
quickly as possible.
If the operating instructions are not observed, this can lead to severe bodily injury
or significant material damage.
If the VBE has to be shutdown because the protection or monitoring equipment
functions have responded, before restarting, the fault cause must be investigated
and removed.
When the system is down, all faults which were identified and printed-out by the
thyristor monitoring function should be investigated and rectified, even if operation
is not immediately influenced, as the fault/errors still lie within the redundancy
range.
The fault type is indicated using various signals and/or event messages on the
event printer or event monitor system which allow the fault cause to be identified.
The following tables provide an overview of possible alarm and shutdown
messages.
Only fault messages involving the VBE are discussed in the following, and in-
formation provided regarding troubleshooting.
For the procedure to be adopted for replacement of cards reference should be
made to the "Instructions for Maintenance" 419 166.9013.76 JW.
Table 4-2 Faults in the thyristor triggering and thyristor monitoring system
Table 4-3 Faults in the communication link with the monitoring system
(Profibus interface)
The valve-base electronics is designed, so that faults can be identified using the
fault messages or displays on the faulty card. Troubleshooting is fast by replacing
these cards, further instructions are given by Maintenance Manual,
419 166.9013.76 JW.
Warning
Operational electrical equipment has parts which have dangerous voltage levels.
Incorrect handling of these units can therefore lead to death, severe bodily injury or
significant material damage.
Please observe the troubleshooting/service measures for this equipment and all
notes in this section and on the product itself.
• Only appropriately qualified personnel may service/repair the unit.
• The unit should be disconnected from the supply, locked-out and grounded
before any work is started.
• Only spare parts authorised by the manufacturer may be used.
The specified maintenance intervals as well as instructions for repair and replace-
ment must be adhered to.
If faults occur which cannot be localised and rectified using available means, then
customer service should be requested. Replaced and defective cards should be
returned to the manufacturer for repair.
Siemens AG
Group: Automation and Drives (A&D)
Division Large Drives (LD) © Siemens AG, 2001
P.O. Box 4743, D-90025 Nürnberg Subject to change without notice