ZONAL - JUNIN - PASCO

HUANCAVELICA

MODULE II REWINDING OF THREE-PHASE MOTORS

Instructor: Francy Poma Hurtado

CFP HUANCAVELICA
 WINDING OF THREE-PHASE MOTORS
OBJECTIVES:
At the end of the training module, the learner will be able to:
Placement of double layer three-phase winding.
Connection of double-layer three-phase winding for 9 terminals Y-Δ.
Dahlander connection of double layer three-phase winding.
Respecting the specifications and industrial safety standards.
Rewinding of Three-Phase Motors
 Three-Phase Motor Coils
Calculation of Electric Motor Winding
 Three-Phase Motor Coils
Calculation of Electric Motor Winding
Three-Phase Motor Coils
Determination of the Number of Poles
What is the
speed of
motor?
60 f f
ns 120 rev / min
pp p

The speed of the motor for

maximum load is

f
n ns (1 s) 120 1( s) rev/min
p
Three-Phase Motor Coils
Types of Winding

Concentric Bobbins

Nested Bobbin
Interwoven: Whole and fractional

Wavy: Whole and fractional

Three-Phase Motor Coils
Intricate Bobinado
Three-Phase Motor Coils
Bobinado Imbricadoo
Three-Phase Motor Coils
Concentric Winding
Three-Phase Motor Coils
Types of Winding
Except for rare exceptions, the concentric windings of alternating current will be executed from
one layer per slot, meaning that only the active sides will be placed in each slot
A single coil Consequently, the number of coils that form a group Ug will be double.
If it is executed by consequent poles that, if it is by poles, that is:

Wound by poles: Ug .

Wound by consequent poles: U_g

Three-Phase Motor Coils
Concentric Winding by Poles
Three-Phase Motor Coils
Concentric Winding by Consecutive Poles
Concentric Coils of Three-Phase Motor
Calculation Procedure
 Three-Phase Motor Coils
Concentric Winding
1. Taking into account the number of phases (q), the number of poles (2p) of the machine and the difficulty of execution or
placement of the connections and coil heads, the number of windings will be chosen, either by poles or
good for consequent poles.

2. The possibility of execution is verified, taking into account that for this type of winding
Alternating current, depending on its types, must be observed.

For consequent poles: The number of slots per pole and phase (Kpq = K/2P)
It should be an integer. If it were the integer result plus ½, it should be executed a
mixed concentric winding, that is to say: make the outer coils of each group with half
of coils and placing in some slots two half coils, or by making half of the
groups with one less coil.
By poles: The number of slots per pole and phase (Kpq = K/2p) must be an integer. If their
if the value is even, all groups will have the same number of coils and turns, while if their
the value is odd: a mixed winding can be made, from the groups with one less coil, or by making
grupos iguales con la bobina exterior de la mitad de espiras colocando dos de estas medias bobinas en
the same slot.
 Three-Phase Motor Coils
Concentric Bobbin
3. The number of groups of coils (G) that must be in the winding is calculated. Remembering that
depending on whether these are executed by poles or consequent poles, their value will be:

By poles: Groups by phase Gf = 2p; Total groups = G = 2p*q.

Consequential poles:Groups for phase Gf at p; total groups = G = p*q

4. Next, the number of coils that make up each group (Ug) is calculated, which
It will also depend on the type of winding that is desired to be executed, so we will have.

∗
poles: Ug
∗

∗
For the consequent poles: Ug
∗
 Three-Phase Motor Coils
Concentric Winding
5. Once the number of coils per group (Ug) has been determined, which will generally be in a single layer already
that the group amplitude (m) and the width of each coil can be determined, whose value also
depends on the type of winding chosen:

By poles: Groups for m a q 1 * 2 Ug a _____ranuras libres

Consequent poles:Groups for m a q 1 * Ug a _____ranuras libres

Coil width: Y1= m+1; Y2=m+3; Y3=m+5; etc slots

6. Finally, the distance between the starting phase (Yq) is calculated and the input table is made.
corresponding, described that, for three-phase windings, whether executed by poles or by poles
consequents will have a value of:

Distance between phase beginning:Yq__ ranuras.

 Three-Phase Motor Coils
Concentric Bobinado - Exercises
Exercise 1 Calculate and draw the corresponding scheme of a three-phase concentric winding.
tetrapolar, for a 48-slot motor, operated by consequent poles and single-layer.
Check that it is possible to execute it 4. Group Amplitude
complete, since it is fulfilled that the number of
m a q b 1 * Ug
slots by poles and phase Kpq is a number
whole. m A 3 B 1 * 4 A 8 free slots
4 5. Distance between principle and phase.
∗

2. Coil Group Number Yq ∗

8 ranuras

G = p*q=2*3=6 groups / 2 groups x phase

Phase U Phase V Phase W

1 9 17
3. Number of coils per group
25 33 41
Ug 4 bobbins in group
∗ ∗
Concentric Bobbin
Three-Phase Motor Windings
Concentric Bobbing - Exercises
 Three-Phase Motor Coils
Concentric Bobbing - Exercises
Exercise 2 Calculate and draw the corresponding diagram of a three-phase concentric winding.
tetrapolar, for a 48-slot motor from the previous example, executed by poles in a single layer.
Check that it is possible to execute it 4. Group Amplitude
complete, since it is fulfilled that the number of
(q-1)*2Ug = (3-1)*2*2 = 8 free slots
slots by poles and phase Kpq is a number
whole.

=4 5. Distance between principle and phase.

∗ ∗

2. Bobbin group number Yq ∗ 8 ranuras

G=2p*q = 4*3 = 12 groups

Phase U Phase V Phase W
4 groups x phase 1 9 17
3. Number of coils per group
25 33 41
Ug 2 bobbins x groups
∗ ∗
Three-Phase Motor Coils
Concentric Bobbing - Exercises
 Three-phase motor coils
Concentric Bobbing - Exercises
Exercise 3 Calculate and draw the corresponding diagram of a three-phase concentric winding.
octapolar, for a 60-slot motor, operated by consequent poles in a single layer.

Check that it is possible to execute it 4. Group Amplitude

complete, since it is fulfilled that the number of
m1(q‐1) * Ug1 = (3‐1)*2= 4 free slots
slots by poles and phase Kpq is a number
whole.
m2(q-1) * Ug2 = (3-1)*3= 6 free slots
2.5 5. Distance between beginning and phase.
∗ ∗
2. Bobbin group number Yq 5 ranuras
∗
G = p * q = 4 * 3 = 12 groups of coils
Phase U Phase V Phase W
4 groups x phase
3. Number of coils per group 1 6 11
16 21 26
Ug 2.5 bobinas 31 36 41
∗ ∗
Mixed coils are produced 46 51 56

2 groups of 3 coils
2 groups of 2 coils
Three-Phase Motor Coils
Concentric Winding
 Three-Phase Motor Coils
Concentric Bobbin - Exercises
Exercise 4 Calculate and draw the corresponding diagram of a three-phase concentric winding.
tetrapolar, for a 36-slot motor, executed by poles in a single layer.

Check that it is possible to execute it 4. Group Amplitude

complete, since it is fulfilled that the number of
(q-1)*2Ug = 2*2*1.5 = 6 free slots
slots by poles and phase Kpq is a number
whole.

=∗ 3 impair
∗
5. Distance between beginning and phase.

2. Bobbin group number Yq 6 ranuras

∗
G = 2p*q = 4 * 3 = 12 coils
Phase U Phase V Phase W
4 coils per phase 1 7 13
3. Number of coils per group
19 25 31
Ug = ∗∗
1.5 Bobinas

Shared coils will be made in this case.

The external coils are the ones that will be shared.
Three-Phase Motor Coils
Concentric Bobbin
Three-Phase Motor Coils
Nested Bobbin
It is said that a winding is eccentric when all its coils are the same as
it occurs in the windings of direct current armature. The eccentric windings
pueden ser:

Imbricated (whole and fractional).

One layer per slot.
Double layer by slot.
Wavy (whole and fractional).
The eccentric windings. They are generally performed by poles, therefore each
The phase will have as many coil groups as poles the machine has (G).
Three-phase motor coils
Interleaved Bobbin
An eccentric winding is interleaved. When executing it, one advances along a side of the
armor and then it retreats on the other side in the same way as the windings.
wound with direct current. The wound coils are the most used in
alternating current regulators because they only use one type of coils, facilitates
thus its construction, either by making them one by one on a single mold, or
making them in groups of coils, on a multiple mold.
Three-Phase Motor Coils
Nested Bobbin - Simple Layer Calculation
Interwound Windings
 Calculation
The interleaved windings can either be whole or fractional, depending on what it is.
the value of the number of coils per group Ug that have a woven winding is
It is considered complete when the number of coils per group is an integer value.
The opposite is true when this value is fractional; the winding will be fractionally interleaved.
its value, for winding executed by poles will be:
Interleaved winding of two layers:

Ug
∗

Single layer interleaved winding:

Ug
∗
 Calculation to a single layer
1. First, the number of coils that form a group Ug is determined, and as already
We mention that this type of winding is always executed by poles. The
we will obtain in the following way:

Number of coils per Group Ug .

∗

2. Subsequently, the width of the coil or slot pitch Yk will be determined, equal to
way for a direct current winding. Considering that if this
the result is even, we have to shorten it by an odd number of units so that
it results in an odd value.

Slot width or reel width Yk= .

 Single layer calculation
Example 1. Calculate and draw the corresponding diagram for a bipole interleaved winding.
for a three-phase asynchronous motor with 36 slots, per pole and single layer.

Coil number 4. Slot pitch or coil width

K 36 Yk= 18 ranuras. For 1 slot, 3 slots, 5 slots.
18 bobbins
2 2
17, 15 or 13
If the value is for it should be subtracted by 1, 3, 5.
2. Coil Groups 5. Distance between principle and phase
Gf=2p = 2 groups. Yq= 12 ranuras
∗

Phase U Phase V Phase W

3. Number of coils per group 1 13 25

Ug= ∗
3 bobbins for the group.
∗ ∗

2p = polos , p =pares polos

Single layer calculation
 Calculated with a single layer
Example 2. Calculate and draw the corresponding diagram for an interleaved winding.
exponential, for a three-phase asynchronous motor with 36 slots, operated by poles and at a single
cover
1. Coil number 4. Slot step or spool width
K 36 Yk= 6 ranuras.
18 Bobinas ∗
2 2 If the value is for it should be subtracted by -1, -3, -5

Yk=5
2. Coil Groups 5. Distance between beginning and phase
Gf=2p = 6 groups. Yq= 4 ranuras

Phase U Phase V Phase W

1 5 9
3. Number of coils per group 13 17 21
Ug= ∗
1 bobbins for the group. 25 29 33
∗ ∗
 Double layer calculation
Example 3. Calculate and draw the corresponding diagram for an interleaved, four-pole winding.
for a three-phase asynchronous motor with 36 slots, wound with poles and in double layer.

1. Coil number 4. Slot width or coil width

B A K A 36 bobinas Yk= 9 opportunities.

Shortened step

5. Distance between start and phase

2. Coil Groups
Gf=2p = 4 groups. Yq= 6 ranuras

Phase U Phase V Phase W

1 7 13
3. Number of coils per group
19 25 31
Ug= ∗ ∗
3 bobbins for group.
Double layer calculation
 Double layer calculation
Example 3. Calculate and draw the corresponding diagram for a bipolar interleaved winding.
for a 24-slot three-phase induction motor, operated by poles and in double layer.

4. Slot width or coil width

1. Coil number
B A K A 24 bobinas Yk= 12 ranuras.
Check if it will be cut off

2. Coil Groups 5. Distance between principle and phase

Gf=2p = 2 groups. Yq= 8 ranuras

Phase U Phase V Phase W

3. Number of coils per group 1 9 17

Ug= ∗ ∗
4 bobinas por grupo.
Connection 9 terminals
Connection 9 terminals
Motor Dhalander
 Motor Dhlander
Calculate and draw the corresponding diagram for a three-phase concentric winding.
for two speeds, in Dahlander connection, of 2 and 4 poles, for a 24 motor
slots, run by consequential poles and in a single layer.
Due to being a single layer winding, its number of
coils will be half the number of slots 3. Next, calculate the number of coils it has.
each group with the highest of its polarities per group.

B= 12 bobbins Ug= ∗ ∗
2 bobinas por grupo
1 First we calculate the number of slots per pole and phase Kpq
with the greatest of its polarities, 2P = 4P, at the same time that
we check that its full execution is possible since, being 4. We now calculate the group amplitude, for
a winding by consequent poles, it is fulfilled that the determine the width of each coil, which when being for a
The result is an even integer. driven by consequent poles, we will obtain from the
next form:
Kpq= ∗ ∗
2 ranuras

2. Next, we calculate the total number of groups of m=(q-1)Ug=(3-1)2=4 free slots.

coil with the lower of its polarities 2p.

G=2p*q=2*3= 6 groups of coils x phase 2 G

5. Finally, we determine the distance from the beginning of
phase with the least of its polarities, 2p and we elaborate the
corresponding table.

Yq= 8 ranuras
∗

Phase U Phase V Phase W

1 9 17
Calculate and draw the corresponding scheme for a three-phase interleaved winding.
for two speeds in Dahlander connection, of four and eight poles, for a
24-slot motor, powered by poles and double-layered

1 First, we calculate the number of slots per pole and phase Kpq 4. We now calculate the slot pitch or width of
(with its greatest polarities 2P). coil with the greater of its polarities

Kpq= ∗
0 1 ranuras Yk= 3 ranuras
∗

2. We calculate the total number of coil groups with the 5. Finally, we determine the distance between the beginning
less than its polarities 2p. de fase con la menor de sus polaridades 2p y
we prepare the corresponding table
G=2p*q=4*3= 12 groups
Yq= 4 ranuras
∗
3. Next, the number of coils per group is calculated with
Phase U Phase V Phase W
the lesser of its polarities.
1 5 9
Ug= 2 bobbins for groups 13 17 21
∗ ∗
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