CATHOLIC UNIVERSITY OF SAINT MARY CATHOLIC UNIVERSITY SANTA MARIA

PROFESSIONAL SCHOOL OF INDUSTRIAL ENGINEERING PROFESSIONAL SCHOOL OF INDUSTRIAL ENGINEERING

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MAN MACHINE SYSTEM MAN MACHINE SYSTEM
CASE STUDY: SERIN COMPANY CASE STUDY: TECHNOPLAST COMPANY
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In the metalworking company 'SERIN S.A.C', piston rings are made, one of the operations is The company TECNO PLAST S. A. receives an order to manufacture 11,500 units of a
"turning the edge" which work is carried out on automatic lathes. product that requires only one operation for its manufacture. The order must be
The current situation of the workshop is that there are currently three workers who carry out this activity, each manufactured in 15 weeks. The company works 44 hours/week. In addition, it has
one of them working on a lathe and doing the same task. agreed that up to 10% of overtime hours can be worked.
After conducting the analysis of work i and having determined the standard times, we have The operating hours are:
the following time data accepted by the operators. Load the machine: 60 sec.
Automatic molding: 300 seconds.
EXECUTION DESCRIPTION TIME Download the machine: 30 sec.
(min) Additionally, the same operator conducts inspections at the end of the operation.
Operator Download, load and start the machine 0.12 at a rate of 45 sec. /piece.

Prepare the load for the machine The machines have a triangular distribution and the operator to walk from one
Machine 0.60 machine to another takes 15 seconds.
Turn the edge of the piston ring.
For the cost analysis, a 15% premium is added to the cycle time for
1.60 replace the possible defective products.

The costs to be assumed are: There is one operator available and three machines.

Costo hora- hombre = S/. 10.00; Costo hora-maquina = S/. 15.00; Costo unitario de material= S/ 1.00 The costs to be assumed are as follows:
plaza.
Operator cost: S/. hour 50.00
WITH THE PROVIDED INFORMATION Cost of the operator per extra hour: S/. 75.00
Cost of the machine per piece produced: $ 15.00
A. For the 1H-1M system, prepare the diagram and indicate the Cycle Time; calculate the Operating and assembly cost per machine that is
production quantity, system cost, and unit cost per piece. Use in the batch S/ 4000.00
Cost for materials: S/.piece. 10.00
B. Analyze the 1H-2M system and determine the convenience of having or not having one of the
operators operating two machines. Calculate the unit cost of this new system Each machine produces one piece in a cycle.
work individual. For this case a new element intervenes: 'Go to the next one'
"machine" whose duration time is 0.04 minutes. WITH THE PROVIDED INFORMATION:

C. Determine the possibility of 1H-3M for the three machines to be operated by the same one. Determine the cycle time. Prepare the H-M diagram.
worker and find the unit cost of this new individual work system. Assume Tell me how much extra time will be needed for inspections and
a triangular distribution of machines with equal distances between them. How many pieces should be inspected.
Calculate the unit cost of the product
D. Considering that you must raise the levels of production and productivity, what
Calculate the efficiency of the current work system
What decision would you make regarding the work system?

[Link]. Ing. Oswaldo Rodriguez Salazar M SC ING. OSWALDO RODRIGUEZ SALAZAR

CATHOLIC UNIVERSITY SAINT MARY CATHOLIC UNIVERSITY SAINT MARY
SCHOOL OF INDUSTRIAL ENGINEERING SCHOOL OF INDUSTRIAL ENGINEERING

___________________________________________________________
MAN MACHINE SYSTEM
MAN MACHINE SYSTEM CASE STUDY: SERIN COMPANY
CASE STUDY: TECNO PLAST COMPANY ___________________________________________________________________________________
In the metalworking company 'SERIN S.A.C', piston rings are made, one of the operations is
The company TECNO PLAST S. A. receives an order to manufacture 11,500 units of a "turning the edge" which is carried out on automatic lathes.
product, which requires only a single operation for its manufacture. The order must be The current situation of the workshop is that there are currently three operators performing this activity, each
manufactured in 15 weeks. The company works 44 hours/week. In addition, it has one of them working on a lathe and doing the same task.
agreed that up to 10% of overtime hours can be worked. After carrying out the analysis of work i and having determined the standard times, we have
The operating times are: the following times data accepted by the operators.
Load the machine: 60 sec.
Automatic molding: 300 seconds. EXECUTION DESCRIPTION TIME
Download the machine: 30 sec. (min)
Additionally, the same operator conducts inspections at the end of the operation. Worker Download, load, and start the machine 0.12
at a rate of 45 sec. /piece.
Prepare the load for the Machine
Las maquinas tienen un tipo de distribución triangular y el operario para caminar de una Machine 0.60
machine to another uses 15 sec. Rounding the edge of the piston ring.

For cost analysis, a 15% surcharge is added to the cycle time for 1.60
replace the possible defective products.
The costs to be assumed are:
There is one worker and three machines.
Costo hora- hombre = S/. 10.00; Costo hora-maquina = S/. 15.00; Costo unitario de material= S/ 1.00
The costs to be assumed are as follows: plaza.

Operator cost: S/. hour 50.00 WITH THE INFORMATION PROVIDED

Cost of the operator per extra hour: S/ 75.00
Cost of the machine per piece produced: S/. 15.00 A. For the 1H-1M system, elaborate the diagram and indicate the Cycle Time; calculate the
Operating and assembly cost per machine being production quantity, system cost, and unit cost per piece.
Use in the batch S/. 4000.00
Cost of materials: S/.piece. 10.00 B. Analyze the 1H-2M system and determine the convenience of having or not having one of the
operators operating two machines. Calculate the unit cost of this new system
Each machine produces one piece in a cycle. work individual. In this case, a new element comes into play: "Go to the next one"
"machine" whose duration is 0.04 minutes.
WITH THE PROVIDED INFORMATION:
C. Determine the possibility of 1H-3M that the three machines are operated by the same one.
Determine the cycle time. Prepare the H-M diagram. operator and find the unit cost of this new individual working system. Assume
Tell me, what will be the extra time needed for inspections and a triangular distribution of machines with equal distances between them.
how many pieces must be inspected.
Calculate the unit cost of the product D. Considering that you must raise the levels of production and productivity, what
What decision would you make regarding the work system?
Calculate the efficiency of the current work system

[Link]. Ing. Oswaldo Rodriguez Salazar Master of Science Ing. Oswaldo Rodriguez Salazar