No. 1.
CWUL-05/10/20
Ultraviolet Laser Exclusive
Chiller
User Manual
CWUL-05/10/20 Series
Catalog
<1> Cautions --------------------------------------------------------------------- 3
<2> Contour and parts induction ------------------------------------------ 4
<3> Installation ------------------------------------------------------------------ 5
<4> Operation and parameters adjustment ---------------------------- 6
<5> Alarm and output ports ------------------------------------------------- 10
<6> Technical parameters ---------------------------------------------------- 11
<7> Water pump performance curve ------------------------------------- 14
<8> Troubleshooting ----------------------------------------------------------- 15
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CWUL-05/10/20 Series
Thank you for using the machine from GUANGZHOU TEYU
ELECTROMECHANICAL CO., LTD. Please read the User Manual carefully before use
and keep it properly.
This User Manual is not a quality warranty book. GUANGZHOU TEYU
ELECTROMECHANICAL CO., LTD reserves the rights to the interpretation of any
correction of typographical errors, improper mentioned information and product
improvement. The amended content will be printed in reprint edition of User Manual
without notice in advance.
<1> Cautions
1. Please ensure that the power supply and electrical outlet are in good contact
and the earth wire must be firmly grounded!
Although the average operating current of the chiller is small, but the
instantaneous operating current could be up to 6 ~ 10amps sometimes (The
instantaneous operating current of models of AC110V power supply are
possible to be up to 10 ~ 15amps).
2. Please make sure the chiller’s working voltage is stable and standard.
As the refrigerate compressor is more sensitive to voltage of power supply, the
standard working voltage of our standard machines is 210~240V (110V model is
100~120V).
3. Unmatched frequency of power supplies can leading to chiller damage !
Choose 50Hz or 60Hz model according to actual circumstance.
4. In order to protect the water pump, it is strictly forbidden to run the chiller
without water in water tank
The new machine will empty all water in water tank before packing in the box,
so make sure the water tank is filled with water before starts the machine or the
water pump will damage easily. When water gauge of water tank below green
NORMAL area, the refrigeration volume will drops a little, please make sure the
water gauge is around the green NORMAL area. To drain through circulating
pump is strictly prohibited.
5. Please be sure that the air inlet and air outlet are in good ventilation!
The air outlet that is at the back of the chiller at least 30cm away from
obstructions, and 8cm for the side air inlet.
6. The filter of air inlet requires cleaning regularly.
It is important to wash the anti-dust gauze regularly by removed it from chiller,
because if anti-dust gauze heavy accumulated dust will lead to chiller failure.
7. Please pay attention to condensate water.
When water temperature lower than ambient temperature, and ambient
humidity is higher, the condensate water will generate on the surface of circular
water pipes and surface of devices which being cooled. If it happens, setting
higher water temperature or keep warm for water pipes and devices will be
recommended.
8. The machine is industrial equipment, only professional people allowed to use.
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CWUL-05/10/20 Series
<2> Outlook and Components
TEMPERATURE
CONTROLLER
POWER SWITCH
AIRINLET
(FILTER GAUZE)
WATER INJECTION PORT
POWER SOCKET(WITH FUSE)
(WITH FUSE)
ALARM OUTPUT TERMINAL
COOLING WATER OUTLET
COOLING WATER INLET
WATER LEVEL GAUGE
AIR OUTLET
DRAIN
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CWUL-05/10/20 Series
<3> Installation
The chiller is designed for Ultraviolet Laser, it is easy to install and use. Please
follow below steps for the first time use of new chiller.
1. Open the package to check if the machine is intact and all the necessary
accessories are completed.
2. Open the injection port and pour cooling [Link] the water level gauge
while pouring water, please do it slowly do not overflow. For cold area at north
China, should add noncorrosive antifreeze fluid.
3. Well connect the water inlet and outlet pipes according to apply equipments.
4. Plug in power, turn on the power switch. (Do not turn on the machine without
water in the water tank!)
(1)The circulation pump is starting work after the power switch turned on. The
first time of operating may cause more bubbles in the pipe leading to flow
alarming occasionally, but keep it running for a few minutes later, it will back
to normal later.
(2)For the first boot, will required immediate attention to check whether the water
pipe leaks.
(3)It is normal the fan and other components of machine not works if water
temperature lower than set water after started the machine. The temperature
controller will automatically control the working status of compressor,
magnetic valve and fan etc components upon the set parameters.
(4)As it takes time for the compressor etc components to start, the waiting period
could range from tens second to few minutes according to different working
condition before the machine start, so do not turn on and off the chiller
frequently.
5. Check the water level of water tank
The water level in water tank will drop slightly as the air in water pipe was
empty after new machine turned on. It is ok to refill certain amount of water in
order to keep the water level around green area. Observe and record current
water level, check the water level again after chiller running for a period of time,
if water level drops obviously, will require to check whether the water pipeline
leaks.
6. Parameters of temperature controller adjustment
Default setting of CWUL-05/10/20 series UV laser chiller temperature controller
is 25℃ water temperature cooling UV parameter, usually do not need to adjust
the control parameter ,but if special require for specific temperature ,please
refer P6 of 《Operation and Parameters adjustment》
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CWUL-05/10/20 Series
<4> Operation status and parameters
adjustment
Default setting of T-506B new model intelligent temperature controller is Intelligent
temperature mode ,water temperature is setting 25℃, customer could adjust the
temperature according
[Link] controller
topanel
requirement.
introduction
(1). Indicators of temperature controller working status:
COMP ON, compressor working
SV ON, solenoid valve working
Heating ON, heating rod working
INT Ctrl ON, controller working in intelligent control mode
CT Ctrl ON, controller working in constant temperature control mode
PARAM Set ON, controller working in parameters setting mode
ALM OUT ON, alarm output status
Room Temp ON, displaying room temperature
ST DLA ON, starting up delay status
(2). Press key to show the room temperature, 6 seconds later default
display restored. (Meanwhile, Room Temp light is on, displaying room
temperature.)
(3). keys are for modifying parameters values and keys
are for switching parameter items.
(4). RST key: confirm
(5). SET key: setting function
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CWUL-05/10/20 Series
2. Restore to default setting
Press “ ” buttons at the same time and hold still while turn on the
machine, until the controller display “rE”. Release the buttons the controller will
enter working status after 6 seconds. And then all parameter value settings
restored to default setting.
3. Temperature controller parameters list
T-506B Temperature
Order Code Item Range controller Factory Note
Setting
Cooled water temperature ,constant
1 F0 Temperature setting -20~ 40 25.0
temperature working available
Intelligent temperature control mode
Temperature parameter, control temperature difference
2 F1 -15~+5 -2.0
difference values between water and ambient. Constant
temperature mode not available
This parameter control water temperature
precise, the value more small, the precious
3 F2 Cooling hysteresis 0.1~3.0 0.1
more high but energy efficiency ratio will
worse.
“1”Intelligent temperature mode,
“0”Constant temperature mode. UV laser
4 F3 Control methods 0~1 0
recommend use constant temperature
mode.
When water temperature up to F0+F4 the
Ultrahigh water
5 F4 1~20 10.0 chiller will alarm , the alarm code display
temperature alarm
“E2”.
When water temperature low to F0+F4 the
Ultralow water
6 F5 1~20 15.0 chiller will alarm , the alarm code display
temperature alarm
“E3”.
When temperature of inlet air of chiller
Ultrahigh ambient
7 F6 40~50 45.0 higher than F6, the chiller will alarm the
temperature alarm
alarm code display “E1”.,
8 F7 Password 00~99 8 User menu password can change
Maximum water (F9+1) Intelligent temperature mode parameter,
9 F8 30.0
temperature setting ~40 constant temperature mode not available.
Minimum water Intelligent temperature mode parameter,
10 F9 1 ~(F8-1) 20.0
temperature setting constant temperature mode not available.
Alarm of sensor
11 F10 0~99 8 Eliminate the alarm by setting to 0
pulse frequency
4. General settings adjustment
Press SET key to enter into the user-defined status. Meanwhile, PARAM SET is
on, indicates controller in parameters setting status.
Constant temperature mode displays setting water temperature value (Default
setting value is 25℃).
Press buttons can change setting value. Press confirm button
“RST” to save and exit after modified the values, then new values is working.
(Means F0 modified to new values, the chiller is running under new values).
If there is no more action within 20 seconds, it will automatically exit modifying
status without saving parameters.
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CWUL-05/10/20 Series
5、Advanced settings adjustment
(1)Press and hold the ” button while press SET button for 5 seconds until 00
displayed in upper window and PAS in lower window. Then press keys to
select the password (default setting is 8), and then press the SET button, if
the password is correct, F0 displays, entering into setting status, means the
temperature controller is under parameter setting status. If the password is
incorrect, it returns to temperature display. To avoid operation mistake,
passwords could change by equipment user or equipment keeper.
(2)Enter setting status, press buttons to modify parameter content
follow by recycle,then press “ ”buttons to modify the parameter
values. Press confirm button RST at any time to exit parameters setting with
saving modified parameters and return to temperature display, then chiller
runs under the new parameters. If there is no any action within 20 seconds,
the controller will automatically exit parameters setting without saving the
modified parameters (under parameters setting status, system running in
original parameters). Under parameters setting status, SET key does not
work.
Note:
1. During parameters setting status, system runs under original parameters.
[Link] constant temperature control mode, the water temperature is
controlled by parameter F0.
3. Under intelligent control mode, the water temperature will be automatically
adjusted according
to ambient temperature changes. The temperature difference is controlled
by F1.
6. Advanced parameters adjustment cases:
(1)Case 1:26.8 ℃ cooling UV laser settings
Chiller under constant temperature control mode, press SET button will
display setting water temperature value(F0),then press or
buttons to modify setting temperature value, set the temperature to
26.8 ℃,press RST button save parameter and exist then back to the
temperature display (If there is no any action within 20 seconds, the
controller will automatically exit parameters setting return to temperature
display without saving the modified parameters)
(2)Case 2: 16℃ cooling UV laser settings
Chiller under constant temperature control mode, press SET button will
display setting water temperature value(F0),then press or
buttons to modify setting temperature value, set the temperature to
16.0 ℃,press RST button save parameter and exist then back to the
temperature display (If there is no any action within 20 seconds, the
controller will automatically exit parameters setting return to temperature
display without saving the modified parameters)
(3)Case 3:Change alarm temperature of water temperature ,water temperature
higher 5 ℃ than set value will alarm ,lower 10 ℃ than set value will alarm.
Press and hold button while press SET button lasts 5 seconds the
temperature controller will display 0, then press button modifies 0 to
8(default setting password),and then press SET button will enter setting
content code display turns to F0 if password corrects (Will restore to actual
water temperature if password incorrect). Press or button
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CWUL-05/10/20 Series
change the content code to F4, and press SET button enter setting
parameter values, press or button set the parameter to 5,return
to content code after compete setting ,and then press or button
modifies the content code to F5,press or button set up the
parameter to 10,then press RST button save and save parameter and exist
then back to the temperature display (If there is no any action within 20
seconds, the controller will automatically exit parameters setting return to
temperature display without saving the modified parameters)
T-506B Temperature
Case 1 Case 2 Case 3
Order Code Content controller default
Set value Set value Set value
setting
1 F0 Temperature setting 26.8 16.0 25.0 25.0
Temperature
2 F1 -2.0 -2.0 -2.0 -2.0
difference value
3 F2 Cooling hysteresis 0.1 0.1 0.1 0.1
4 F3 Control methods 0 0 0 0
Ultrahigh water
5 F4 10.0 10.0 5.0 10.0
temperature alarm
Ultralow water
6 F5 temperature 15.0 15.0 10.0 15.0
alarm
Ultrahigh ambient
7 F6 45.0 45.0 45.0 45.0
temperature alarm
8 F7 Password 8 8 8 8
Maximum water
9 F8 temperature 30.0 30.0 30.0 30.0
setting
Minimum water
10 F9 temperature 20.0 20.0 20.0 20.0
setting
Alarm of sensor
11 F10 8 8 8 8
pulse frequency
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CWUL-05/10/20 Series
<5> Alarm and output terminal
In order to guarantee the equipment will not be effected while abnormal situation
happens on the chiller, CWUL-05/10/20 series chillers possess alarm protection
function.
1. Alarm output terminals and wiring diagram.
2. Alarm causes and working status table.
Display Alarm OUT OUT
Buzzer
Condition code H1、H2 H1、H3
Circulating pump works
DISCONNECTION BREAKOVER
properly
Ultrahigh room temp E1 Sounds BREAKOVER DISCONNECTION
Ultrahigh water temp E2 Sounds BREAKOVER DISCONNECTION
Ultralow water temp E3 Sounds BREAKOVER DISCONNECTION
Faulted room temp sensor E4 Sounds BREAKOVER DISCONNECTION
(constant temp invalid)
Faulted water temp sensor E5 Sounds BREAKOVER DISCONNECTION
Alarm of water shortage E6 Sounds BREAKOVER DISCONNECTION
low flow rate /
E6/E7 Sounds BREAKOVER DISCONNECTION
water flow alarm
Faulted circulating pump E7 Sounds BREAKOVER DISCONNECTION
Chiller power failure BREAKOVER DISCONNECTION
Note: The flow alarm is connected to the normally open relay and normally closed
relay contacts, requiring operating current less than 3A, working voltage less than
300V.
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CWUL-05/10/20 Series
<6> Specifications
CWUL-05
Mode CWUL-05AH CWUL-05BH CWUL-05DH
Voltage AC 1P 220V AC 1P 220V AC 1P 110V
Frequency 50Hz 60Hz 60Hz
Current 0.25~2.1A 0.25~2.1A 0.38~2.45A
Nominal cooling
0.37KW 0.56KW 0.54KW
capacity
Refrigerant R-134a
Precision ±0.2℃
Reducer Capillary
Overcurrent protection for compressor, flow alarm, over temperature
Protection
alarm
Pump power 50 W
Inlet and outlet External Ø10mm barbed connector
Max. lift 12M
Max. flow 13L/min
Tank capacity 6L
N.W 23Kgs
G.W 26Kgs
Dimension 58X29X47 cm (L X W X H)
Package
70 X43X58 cm (L X W X H)
dimension
Note: The current and nominal cooling capacity could be different under different working
conditions and configurations. The above information is for reference only. Please subject to the
nameplate of the actual delivered [Link] max. pump flow is obtained by testing the pump
individually on test criteria GB/T 3216-2005.
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CWUL-05/10/20 Series
CWUL-10
Mode CWUL-10AH CWUL-10BH CWUL-10DH CWUL-10AI CWUL-10BI CWUL-10DI
Voltage AC 1P 220V AC 1P 220V AC 1P 110V AC 1P 220V AC 1P 220V AC 1P 110V
Frequency 50Hz 60Hz 60Hz 50Hz 60Hz 60Hz
Current 0.25~2.3A 0.25~2.4A 0.45~4.15A 0.7~2.75A 0.7~2.75A 1~4.7A
Nominal cooling
0.81KW 0.85KW 0.85KW 0.81KW 0.85KW 0.85KW
capacity
Refrigerant R-134a
Precision ±0.3℃
Reducer Capillary
Protection Overcurrent protection for compressor, flow alarm, over temperature alarm
Pump power 50 W 100 W
Max. lift 12M 25M
Max. flow 13L/min 16L/min
Tank capacity 6L
N.W 24Kgs
G.W 27Kgs
Dimension 58X29X47 cm (L X W X H)
Package
70 X43X58 cm (L X W X H)
dimension
Note: The current and nominal cooling capacity could be different under different working
conditions and configurations. The above information is for reference only. Please subject to the
nameplate of the actual delivered [Link] max. pump flow is obtained by testing the pump
individually on test criteria GB/T 3216-2005.
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CWUL-05/10/20 Series
CWUL-20
Mode CWUL-20AH CWUL-20BH CWUL-20DH CWUL-20AI CWUL-20BI CWUL-20DI
Voltage AC 1P 220V AC 1P 220V AC 1P 110V AC 1P 220V AC 1P 220V AC 1P 110V
Frequency 50Hz 60Hz 60Hz 50Hz 60Hz 60Hz
Current 0.25~3.9A 0.25~4.1A 0.45~5.7A 0.7~4.35A 0.7~4.55A 1~8.2A
Nominal cooling
1.70KW 2.05KW 1.64KW 1.70KW 2.05KW 1.64KW
capacity
Refrigerant R-410a/R-407C
Precision ±0.3℃
Reducer Capillary
Protection Overcurrent protection for compressor, flow alarm, over temperature alarm
Pump power 50 W 100 W
Max. lift 12M 25M
Max. flow 13L/min 16L/min
Tank capacity 6L
N.W 26Kgs
G.W 29Kgs
Dimension 58X29X47 cm (L X W X H)
Package
70 X43X58 cm (L X W X H)
dimension
Note: The current and nominal cooling capacity could be different under different working
conditions and configurations. The above information is for reference only. Please subject to the
nameplate of the actual delivered [Link] max. pump flow is obtained by testing the pump
individually on test criteria GB/T 3216-2005.
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CWUL-05/10/20 Series
<7> Refrigeration performance curve
Performance curve of chiller under ambient temperature 20℃, 30℃ and 40℃:
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CWUL-05/10/20 Series
<8> Troubleshooting
Failure Failure Cause Approach
Check and ensure the power interface
Power cord is not plugged in place and the power plug is plugged in place
and in good contact.
Machine turned on but Open the electric box cover, check the
unelectrified protective tube, replace with spare one
if necessary and check whether the
Fuse burnt-out
power supply voltage is stable; Check
and ensure the power interface and
the power plug are in good contact.
Flow Alarm,use a water pipe Check the water level gauge display,
directly connect to the water Water level in the storage water tank is too add water until the level shown in the
outlet and inlet but still low green area; And check whether water
without water flowing circulation pipe leaks.
Flow alarm occurs while
running with other
equipment, but there is water
Water circulation pipes are blocked or a
flowing and no alarm when Check water circulation pipe
pipe bending deformation.
use a water pipe directly
connected to the chiller
water outlet and inlet.
Unpick and wash the dust gauze
Blocked dust gauze, bad thermolysis
regularly
To ensure a smooth ventilation
Poor ventilation for air outlet and inlet
for air outlet and inlet
To improve the power supply circuit or
Voltage is extremely low or astable
Ultrahigh water temperature use a voltage regulator
alarm To reset controlling parameters or
Improper parameter settings on thermostat
(controller displays E2) restore factory settings
To ensure there is sufficient time
Switch the power frequently for refrigeration
(more than 5 minutes)
Reduce the heat load or use other
Excessive heat load
model with larger cooling capacity
Ultrahigh room temperature To improve the ventilation to
The working ambient
alarm guarantee that the machine is running
temperature is too high for the chiller
(controller displays E1) under 40℃.
Serious problem of Water temperature is much lower than Increase water temperature or
condensate water ambient temperature, high humidity to preserve heat for pipeline
Water drains slowly from
Injection port is not open Open the injection port
outfall during water changing
15