MAINTENANCE PROGRAM

CESSNA U206G
SECTION 11
ANNEXES

1. Annexes.

Nº DE ANEXO DESCRIPTION

ANNEX 1 SCHEDULED INSPECTIONS

ANNEX 2 LIMITED TIME COMPONENTS

 MAINTENANCE PROGRAM
CESSNA U206G
1.1. ANNEX 1.- SCHEDULED INSPECTIONS

1.1.1. Scheduled inspections.

a. The type of scheduled inspection applicable is described as follows.

INITIAL REPETITIONS
DESCRIPCIÓN OBSERVATIONS
HOURS D/M/A HOURS D/M/Y
50 HR INSPECTION 50 - 100 -
100 HR INSPECTION 100 - 200 -
200 HR INSPECTION 200 - 200 -

1.1.2. Special inspections.

a. To maintain proper control, the school records each of these items individually and
they call them 'SPECIAL INSPECTION', followed by the corresponding ITEM number
according to the inspection table described in the manufacturer's service manual.

b. The contracted OMA must apply each of the items of the special inspections in
individual inspection cards when applicable.

c. The following table shows the special inspections described in the SERVICE.
MANUAL; SECTION 2.

INITIAL REPETITIONS
ITEM DESCRIPTION OBSERVATIONS
HOURS D/M/Y HOURS D/M/Y
Upholstery, Headliner, Trim and Carpeting - Check
B11 condition and clean as required. - - 400 1Y

Brake Lines, Wheel Cylinders, Hoses, Clamps and

Fittings - Check for leaks, condition and security and
D3 hoses for bulges and 400 deterioration. Check brake - - 400 1Y
lines and hoses for proper routing and support.
D11 Wheel Bearings - Clean, inspect and lube. 100 - 500 -
Brake System - Overhaul brake discs, parking brake
D13 system, wheel cylinders, and master cylinders. - - - 5Y
Replace brake pads and all rubber goods.
Autopilot Rigging - Check per Avionics Installation
E4 Manual. - - 600 1Y

Elevator TrimTab Actuator - Clean, lubricate, and

H5 check for free-play. - - 1000 3Y

Rudder, Tips, Hinges, and Cable Attachment - Check

I3 condition, security, and operation. - - 100 -

J10 Induction Air Filter - - 500 - Replacement

Alternator and Electrical Connections - Check
condition and security of alternator and support Check belt tension after 10 to 25 hours of use.
J12 brackets. Check alternator belts for condition and - - 25 -
operation. Refer to Section 17.
proper adjustment.
Alternator - Check brushes, leads, commutator or slip
J13 ring for wear. - - 500 -

Magnetos - Timing Procedures and intervals,

J21 lubrication, and overhaul procedures. - - 500 -

Hoses, Metal Lines, and Fittings - Inspect for signs of

oil and fuel leaks. Check for abrasions, chafing,
J27 security, proper routing and support and for evidence - - 1600 5Y The engine TBO is 1600 hours.
of deterioration.
Turbocharger (if applicable)
A. Inspect turbocharger mounting bracket, ducting,
linkage and attaching parts for general condition
linkage or damage and security of attachment. Replace check valves in turbocharger oil lines each
J32 B. Check waste gate, actuator, controller, oil and vent - - 1000 -
lines, overboost relief valve, and compressor housing 1000 hours.
for leakage, apparent damage, security of attachment
and evidence of wear. Check waste gate return
spring for condition and security.
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CESSNA U206G
INITIAL REPETITIONS
ITEM DESCRIPTION OBSERVATIONS
HOURS D/M/Y HOURS D/M/Y
Engine Oil Change - Normally Aspirated Engine
Without Oil Filter:
J35 Engine Oils without Oil Filter - Drain oil sump and oil 25 - 50 6M
cooler, clean and inspect screen, and refill with
recommended grade aviation oil.
Engine Oil Change - Turbocharged and Normally
Aspirated Engines With Oil Filter:
A. Remove and replace short oil filter (approximately
J36 4.8 inches long. 25 - 50 6M
B. Add recommended grade aviation oil to replace oil
lost in existing filter.
Engine Oil Change - Turbocharged and Normally
Aspirated Engines With Oil Filters:
A. Drain oil sump and refill with recommended grade
aviation oil (when the system is equipped with short oil
J37 filter). 25 - 50 6M
B. Drain oil sump, remove and replace long oil filter
(approximately 5.8 inches long), and refill with
recommended grade aviation oil.
Integral FuelTanks - Drain fuel and check tank
K2 interior and outlet screens. - - 1000 -

Fuel Bladders - Drain fuel and check for wrinkles that

K4 would retain contaminants or liquid, and security of - - 1000 -
attachment and condition of outlet screens.
Fuel Quantity Indicators - Check for damage, security
K11 of installation, and perform accuracy test. - - - 1Y

Fuel Quantity Indicators - Check for damage and

K12 Security of installation and perform accuracy test. - - - 1Y

K13 Inspect/Clean the fuel injection nozzles 100 - 300 -

L9 Propeller Assembly - Overhaul. - - OVH -
Ventilation System - Inspect clamps, hoses, and
M1 valves for condition and security. - - 400 1Y

Oxygen Cylinder - Inspect for condition, check

M9 hydrostatic test date and perform hydrostatic test, if - - - 5Y
due.
Vacuum System Hoses - Inspect for hardness, 100 - INSPECTION
N2 deterioration, looseness, or collapsed hoses. - -
- 10Y Replacement of S1495 hoses every 10 years
Vacuum System Air Filter - Inspect for damage,
deterioration and contamination. Clean or replace, if
N4 required. NOTE: Smoking will cause premature filter - - 500 - Replacement every 500 hours
clogging.
Vacuum System Relief Valve - Inspect for condition
N5 and security. - - 100 - Replace the filter every 100 hours

Airspeed indicator, Vertical Speed Indicator, and

N10 Magnetic Compass - Calibrate. - - - 2Y

Altimeter and Static System - Inspect in accordance

N11 with FAR Part 91.411. - - - 2Y

- 5Y - 12M INSPECTION
N17 Vacuum Manifold Check Valve (If so equipped)
- - - 10Y CHANGE
Battery - Check general condition and security. Check
O4 level of electrolyte. - - 100 90D

1.1.3. Supplementary inspections (SID).

INITIAL REPETITIONS OBSERVATIONS or CARD OF
ITEM DESCRIPTION INSPECTION
HOURS D/M/Y HOURS D/M/Y
1 INSPECTION OPERATION 1 - - 100 12M
2 INSPECTION OPERATION 2 - - - 12M
3 INSPECTION OPERATION 3 - - - 24M
4 INSPECTION OPERATION 4 - - - 36M
5 INSPECTION OPERATION 5 - - - 48M
6 INSPECTION OPERATION 6 - - - 60M
7 INSPECTION OPERATION 7 10,000 20Y 3,000 5Y
8 INSPECTION OPERATION 8 3.000 5Y 3,000 5Y
9 INSPECTION OPERATION 9 2.500 5Y 1.000 3Y
10 INSPECTION OPERATION 10 10,000 20Y 1.600 - REPEAT EACH ENGINE OVERHAUL
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CESSNA U206G
INITIAL REPETITIONS OBSERVATIONS or CARD OF
ITEM DESCRIPTION INSPECTION
HOURS D/M/Y HOURS D/M/Y
11 INSPECTION OPERATION 11 - 20Y - 10Y
12 INSPECTION OPERATION 12 - 5Y - 5Y
13 INSPECTION OPERATION 13 - - - - N/A
14 INSPECTION OPERATION 14 - - - - N/A
15 INSPECTION OPERATION 15 1.000 - 1.000 -
16 INSPECTION OPERATION 16 - 10Y - 5Y
17 INSPECTION OPERATION 17 - 5Y - 5Y
18 INSPECTION OPERATION 18 12,000 20Y 2,000 10Y
19 INSPECTION OPERATION 19 6,000 10Y 1,000 5Y
20 INSPECTION OPERATION 20 100 - 600 12M
21 INSPECTION OPERATION 21 3,000 5Y 1,000 3Y
22 INSPECTION OPERATION 22 - - - - N/A
23 INSPECTION OPERATION 23 4.000 10Y 1.000 3Y
24 INSPECTION OPERATION 24 12,000 5Y 2,000 5Y

1.1.4. Lubrication Tasks

INITIAL REPETITIONS OBSERVATIONS or CARD OF
ITEM DESCRIPTION INSPECTION
HOURS D/M/Y HOURS D/M/Y
LUBRICATION
LUB1 Lubrication 50 hours - - 50 -
[Link] MANUAL PAGE 2-18
LUBRICATION
LUB2 Lubrication 100 hours - - 100 -
[Link] MANUAL PAGE 2-18, 19, 20
LUBRICATION
LUB3 Lubrication 500 hours - - 500 -
[Link] MANUAL PAGE 2-21
LUBRICATION
LUB4 Lubrication 1000 hours - - 1000 -
[Link] MANUAL PAGE 2-21

1.1.5. Inspections required by RAB 91.877.

INITIAL REPETITIONS OBSERVATIONS or CARD OF
ITEM DESCRIPTION INSPECTION
HOURS D/M/Y HOURS D/M/Y
INSPECTION OF THE ALTIMETRIC SYSTEM ACCORDING TO THE CARD
1 RAB 91.877 (a) (1) - - - 2Y SPECIAL N11. (card 12.2.29)
TEST AND INSPECTION OF THE TRANSPONDER ACCORDING TO THE PROCEDURE
2 RAB 91.877 (a) (2) - - - 24M ESTABLISHED BY THE OMA
FUNCTIONALITY VERIFICATION OF THE ELT ACCORDING TO THE PROCEDURE
3 RAB 91.877 (a) (3) - - - 12M ESTABLISHED BY THE OMA
4 WEIGHT AND BALANCE - - - 36M

1.1.6. Repetitive Airworthiness Directives

INITIAL REPETITIONS OBSERVATIONS or CARD OF
ITEM DESCRIPTION INSPECTION
HOURS D/M/Y HOURS D/M/Y
1 AD 2011-10-09 - - 100 -

1.1.7. Storage Inspection

a. When the aircraft remains on the ground for any reason, it must
to undergo a storage inspection, taking into account the
considerations specified in the service manual.
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CESSNA U206G
b. For practical purposes, the types of storage described in the manual were extracted,
para ser aplicados a esta aeronave en específico, cuando sea requerido y
Depending on the case, the types of storage are detailed below:

1) FLYABLE STORAGE.
this type of storage is applicable when the aircraft will not perform
flight activity for up to a maximum of 30 days:
INITIAL REPETITIONS OBSERVATIONS or CARD OF
ITEM DESCRIPTION INSPECTION
HOURS D/M/Y HOURS D/M/Y
PROGRAM 1
REFER TO THE SERVICE MANUAL
1 PROPELLER PULL-THRU 5D 5D PARAGRAPH 2-9 ITEM C (step c)
REFER TO THE SERVICE MANUAL
FLY AIRPLANE 30 D 30 D PARAGRAPH 2-9 SECTION C (step d)

Note 1.: Refer to paragraph 2-10 of the service manual for operation
RETURNING AIRCRAFT TO SERVICE.

Note 2.: PROGRAM 2 has not been considered. For better control of this
The aircraft only considered PROGRAM 1.

2) TEMPORARY STORAGE.
this type of storage is applicable when the aircraft is...
out of operation for more than 30 days and up to a maximum of 90 days
INICIAL REPETITIONS OBSERVATIONS or CARD OF
ITEM DESCRIPTION INSPECTION
HOURS D/M/Y HOURS D/M/Y
This action should be performed at the beginning.
1 TEMPORARY STORAGE STEP 1 - * - * of storage
2 TEMPORARY STORAGE STEP 2 - 30 D - 30 D

Note 1.: Refer to paragraph 2-13 of the service manual for the operation
RETURNING AIRCRAFT TO SERVICE.

3) INDEFINITE STORAGE.
this type of storage is applicable when the aircraft
INITIAL REPEATS OBSERVATIONS or CARD OF
ITEM DESCRIPTION INSPECTION
HOURS D/M/Y HOURS D/M/Y
This action must be carried out at the beginning
1 INDEFINITE STORAGE STEP 1 - * - * of storage
2 INSPECTION DURING STORAGE A - 15 D - 15 D
3 INSPECTION DURING STORAGE B - 6M - 6M

Note 1.: Refer to paragraph 2-16 of the service manual for operation.
RETURNING AIRCRAFT TO SERVICE.
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CESSNA U206G
1.2 ANNEX 2 - COMPONENTS WITH TIME LIMIT

1.2.1. Cessna-Established Replacement Time Limits

INTERVALS
ITEM DESCRIPTION ACTION COMMENTS
HOURS D/M/Y
Restraint Assembly Pilot, Copilot, and Passenger
1 Seats - 10Y REPLACEMENT

2 TrimTab Actuator 1.000 3Y OVERHAUL

3 Vacuum System Filter 500 - REEMPLAZO
4 Vacuum System Hoses - 10Y REPLACEMENT
5 Pitot and Static System Hoses - 10Y REPLACEMENT
6 Vacuum Relief/Regulator Valve Filter (If Installed) 500 - REPLACEMENT
Engine Compartment Flexible Fluid Carrying
7 Teflon Hoses (Cessna- Installed) Except Drain - 10Y REPLACEMENT It coincides with the engine overhaul.
Hoses (Drain hoses are replaced on condition)
Engine Compartment Flexible Fluid Carrying
8 Rubber Hoses (Cessna- Installed) Except Drain - 5Y REPLACEMENT Coincides with the engine overhaul
Hoses (Drain hoses are replaced based on condition)
9 Engine Air Filter 500 36M REPLACEMENT
It coincides with the time between Overhaul of
10 Engine Mixture, Throttle, and Propeller Controls - - REPLACEMENT motor

11 Check Valve (Turbocharger Oil Line Check Valve) 1.000 - REPLACEMENT

Oxygen Bottle - Lightweight Steel (ICC-3HT,
12 DOT-3HT 4380 C* 24Y REPLACEMENT Cycles

13 Oxygen Bottle - Composite (DOT-E8162) - 15Y REPLACEMENT

Engine Driven Dry Vacuum Pump Drive Coupling
14 Not lubricated with engine oil 500 6Y REPLACEMENT

Engine Driven Dry Vacuum Pump (Not lubricated

15 with engine oil) 500 - REPLACEMENT

16 Standby Dry Vacuum Pump 500 10Y REPLACEMENT N/A

Switch (Landing Light) Aircraft serials:
U20603522 through U20606439 Switch Landing Light, it is applicable for the
17 - 4Y REPLACEMENT aircraft serial number:
Landing and Taxi Light Switch Aircraft serials:
AIRCRAFT S/N.- U20605802
U20606440 thru U2060720
18 Switch (Beacon Light) - 4Y REPLACEMENT

1.2.2. Supplier-Established Replacement Time Limits.

INTERVALS
ITEM DESCRIPTION REPLACEMENT/OVH COMMENTS
HOURS D/M/Y
1 ELT Battery - 5Y REPLACEMENT

2 Vacuum Manifold - 10Y REPLACEMENT • According to Airborne Service Letter No. 39

(last review Ref. section 13; subsection e).
• It coincides with the engine overhaul.
• Magneto TCM/BENDIX S-20
• According to manual M-0 (last revision
3 Magnetos 2,000 4Y OVERHAUL Ref. section 13; item b), SERVICE
SUPPORT MANUAL (last revision Ref.
section 13; item g) and Service Bulletin No.
643 (last review Ref. section 13; paragraph f).

4 Engine 2,000 12Y OVERHAUL • According to maintenance manual M-0

(Last review Ref. section 13; paragraph b).
• It matches the engine's OVH.
5 Engine Flexible Hoses (TCM-Installed) 2.000 - REPLACEMENT • SB97-6 was replaced by the M-0 manual.
Last review (Ref. section 13; paragraph b).

6 Auxiliary Electric Fuel Pump - 10Y OVERHAUL • According to SEB 94-7 (latest revision Ref.
section 13; subsection c).

7 Propeller 2.400 72M OVERHAUL • According to McCauley MPC26 (latest

Review Ref. section 13; paragraph ).