INSTRUMENTAL TECHNICAL ANALYSIS OF LOW-PROFILE CHARGER
CATERPILLAR MODEL R1600G
EVALUATOR O/T
MODEL SERIAL NUMBER FIX [Link]. HOURS DATE
MACHINE
MOTOR
TRANSMISSION
Did you check the fuel adjustment? YES NO
I adjust the clearance of the intake and exhaust valves. YES NO
I check and/or clean the crankcase breather. YES NO
Type of evaluation INITIAL FINAL
Measure Found Corrected Measure Specified Measure
FLS (INTERCEPT) 32
FTS (SLOPE) -12
1. MOTOR
Registered data: Valor Taken Specified Value Observations
Engine RPM high at idle. 2330 rpm
Engine RPM drops at idle 700 rpm
RPM of the engine with converter disabled. 1950+/- 65 rpm
Lubrication pressure at high RPM. MIN 36 psi MAX 87
Lubricant pressure at low rpm. MIN 11psi MAX 87
Fuel pressure MIN 68 MAX 122
Pressure in the intake 28.5 + 2.5 in/hg
Coolant level change of the engine 5 °C
Boost pressure 37.9 +/-5.5 in_hg
Gas pressure from the crankcase Max 1 in_hg
Lubricant temperature 104°C Max
Escape temperature MAX 593°C
OBSERVATIONS
RECOMMENDATIONS
TRANSMISSION
VALUE TAKEN SPECIFIED VALUE
Speed clutch pressure 370 +/- 20 PSI
Clutch pressure in the direction of travel 55 +/-8 less P. speed
Lubrication pressure of the transmission (9) 22 PSI MIN
Output pressure of the converter (8) 60 Min - 80 Max.
Transmission pump pressure (10) 390 +/-17 PSI
Input pressure to the converter (7) 142 Max. When cold
OBSERVATIONS
RECOMMENDATIONS
3. HYDRAULIC SYSTEM
Value Taken Observations Specified Value
Pressure system main relief valve 2900+/-100 PSI
Line valve pressure, bucket in tilt back 3200 psi
Line valve pressure, bucket in tilt dump 1650 psi
Pilot pressure. 510 +/- 10 PSI
3.1 REVISION OF TIME CYCLE OF IMPLEMENTS
Time cycle for lifting cylinders Taken Value temperature valor especificado
Time to upload the implements 6.8 +/- 0.5 SEG
Time cycle for tipping cylinder Value Taken temperature specified value
time to download the ladle. 2.9 +/- 0.5 SEG
OBSERVATIONS
RECOMMENDATIONS
4. STEERING SYSTEM
Value Taken Specified Value Observations
High pressure in the hold 2730 +/- 50 psi
Line end relief pressure maximum 3030 psi
Line head end relief pressure maximum 3030 psi
Side to side cycle time 3.2 +/-0.3 seconds
OBSERVATIONS
5. BRAKING SYSTEM
Value Taken Specified Value Observations
Service brake pressure 850+/- 50 psi
Parking brake pressure 500 +/- 20 psi
Accumulator load valve (cut out) 2050-2150 psi
Accumulator charging valve (cut in) 1650 - 1750 psi
Accumulator pressure
RECOMMENDATIONS
6.- OIL ANALYSIS
Samples extracted from the compartments YES NO
MOTOR
TRANSMISSION
HYDRAULIC SYSTEM
FRONT DIFFERENTIAL
POSTERIOR DIFFERENTIAL
RIGHT FRONT CONTROL ROD
LEFT FRONT FINAL HANDLE
RIGHT REAR FINAL HANDLE
FINAL LEFT BACK HANDLE
REFRIGERANT
VALVE CALIBRATION
Measured Found Corrected Measure Specified Measure
Cylinder number Admission Escape Admission Escape Admission Escape
Cylinder No. 1 0.015 0.025
Cylinder No. 2 0.015 0.025
Cylinder No. 3 0.015 0.025
Cylinder No. 4 0.015 0.025
Cylinder No. 5 0.015 0.025
Cylinder No. 6 0.015 0.025