Caterpillar R1600H Loader Technical Evaluation
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ScribdTranslationsCaterpillar R1600H Loader Technical Evaluation
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ScribdTranslationsFIELD SERVICE Path to Excellence
INSTRUMENTAL TECHNICAL ANALYSIS LOW PROFILE LOADER
CATERPILLAR R1600H
EVALUATOR Jonathan Espinoza Moran O/T:
MODEL SERIAL NUMBER
FIX [Link]. HOURS DATE
MACHINE
MOTOR
TRANSMISSION
ENGINE VALVE CHECKS AND ADJUSTMENTS
Left Measure Motor Plate Measurement Specified Measure
Admission Valve 0.015 in
Exhaust Valve 0.025 in
1.- GENERAL INSPECTION OF THE EQUIPMENT:
YES NO COMMENTS
Supports of Forwards (good)
motor Later (good)
Disalignment
Damper
Vibration
Tear (rubber)
Set of Vibration (cube)
Fan Axial play (cube)
Friction (blades)
Worn out
Status of belts
of the motor
Cracked
Correct looseness
Wear of the fan pulley
Worn alternator pulley
Wear of the crankshaft pulley
Refrigerant concentration air conditioning
Leaks in the Radiator
system of Hoses
refrigeration Other accessories
System of Hoses or pipes
admission Missing clamp
Damage Pre-filter/Filters
YES NO COMMENTS
System of Pipes
Burn. Injectors
(Leaks) Filters
Priming pump (works)
Carter of Leaks
motor Dents or bumps
Front crankshaft seal leaks
Transmission selector (works)
Lifting and tilting automatics (they work)
Escape 1
Admission 1
Escape 2
Admission 2
Escape 3
Rotation of Admission 3
valves of
motor Escape 4
Admission 4
Escape 5
Admission 5
Escape 6
Admission 6
Lighting
Good condition of Brake
luces del
vehicle Directional
Setback
Panel of Warning lights
instrument Warning alarm
(works) Instruments
Windshield wiper (works)
Claxon (works)
Reversing alarm (works)
Panel E.M.S. (works)
ECM (stored fault codes)
Electric starter (works)
Auxiliary load alternator (works)
Parking brake (works)
Leaks in the Hoses
system of Retainers
transmission Other accessories
Leaks from the Hoses and nipples
system Cylinders
hydraulic Other accessories
Leaks in the Hoses and nipples
system of Cylinders
address Other accessories
Crosses Good condition
Cardanes and Excessive play
Yokes Lubricated
Wear of central joint
Wear of differential supports
Lubricated
Pines and speakers
Excessive play
of the implement
Missing stamps
Lubricated
Pines y bocinas
Pines and speakers
Excessive gaming
of the ladle
Missing stamps
2.- MOTOR
Tests with diagnostic instruments
Value
Registered data: Value Taken OBSERVATIONS
Specified
High idle rpm of the engine. 2350 +/-20 rpm
The motor's RPM drops at idle. 800 +/-20 rpm
R.p.m. of the idle engine 2230+/-20 rpm
Lubricant pressure at high rpm. 59 +/-10psi
Lubricant pressure at low RPM. 23+/- 10 psi
Fuel pressure 58 to 100 psi
Refrigerant inlet temperature to the engine 70 °c
Refrigerant outlet temperature of the engine 95°c
Test Crankcase gases of the engine 1 +/- 1 in H2O
Reinforcement pressure 16 to 20 psi
Observations and Recommendations:
3.- TRANSMISSION
Test with diagnostic instruments
Value Value
OBSERVATIONS
Registered Specified
Input Pressure High Torque Converter 142 psi
Output Pressure Converter in idle 60 psi
Low initial clutch pressure 80 plus or minus 5
Low speed clutch pressure 320 psi
High-Speed Clutch Pressure 370 plus or minus 50
Lubrication pressure of the transmission at high 22 psi
Pump Transmission Pressure at Low 310 psi
High Transmission Pump Pressure 390 plus or minus 17
low steering clutch pressure (P2) 55 +/- 8 psi - P1
high steering clutch pressure (P2) 55 +/- 8 psi - P1
Temperature of the converter 115°C
Transmission Temperature 98°C
Observations and Recommendations:
4.- HYDRAULIC SYSTEM
PILOT PRESSURE TEST OF ALL SYSTEMS
Value
Valor Tomado OBSERVATIONS
Specified
Pilot pressure of the hydraulic system 500 +-10psi
HYDRAULIC SYSTEM PRESSURE TEST:
Value
Taken Value OBSERVATIONS
Specified
Main system pressure 2950-+ 50 psi
Extreme tilting cylinder pressure of the rod 1650 ± 50 psi
Lift cylinder line pressure. 4500 ± 50 psi
Cylindrical tilting pressure head rod side 3200psi
CYLINDER DROP TEST - DRIFT -
Value Temperature time in
Value taken
Specified 40°C and above minutes
Fall of lifting cylinders. 13.0 mm 41°c 5 minutes
Observaciones y Recomendaciones:
5.- STEERING SYSTEM
Value
Value Taken OBSERVATIONS
Specified
Maximum Pressure Turn (left) 3030 +-25 psi
Maximum Pressure Turn (right) 3030 ± 25 psi
Main pressure of the steering system 2730 ± 50
Pilot system pressure 510 +/- 10 PSI
Observations and Recommendations:
6.- BRAKE SYSTEM
Valor
Value Taken OBSERVATIONS
Specified
Charge valve pressure 2000 psi
System Pressure Brake Load CUT - OUT 2100 psi
System Pressure Load Brakes CUT - IN 1750 psi
Parking Brake Release Pressure 500 psi
Accumulator Pressure in Service Brake 1000 psi
Observations and Recommendations: