Load-Sensing Pressure-Compensating Systems
Load-Sensing Pressure-Compensating Systems
The previous chapter focused on pressure compensating hydraulic The previous chapter focused on hydraulic compensation systems.
systems, which use a variable-displacement hydraulic pump that pressure, using a variable flow hydraulic pump that maintains high
maintains high pressure and practically no flow anytime the VCDs pressure and practically no flow whenever the VCD (control valves)
are in a neutral position. LSPC systems use closed center VCDs and Directional) are in a neutral position. LSPC systems use VCD of
one of two hydraulic pump designs: closed center and one of the two designs of hydraulic pumps:
•Variable-displacement with variable flow. Variable displacement with variable flow.
Fixed-displacement with constant flow. Fixed displacement with constant flow.
In order to fully understand LSPC systems, it is helpful to break the To fully understand LSPC systems, it is useful to divide the system into
system into two separate operations: load sensing and pressure two separate operations: load detection and pressure compensation. This
compensation. This chapter will begin by explaining load sensing The chapter will begin by explaining load detection and compensation.
pressure separately in order to build a foundation for better understanding the
and pressure compensation separately in order to build a
foundation to better understand the principles of load sensing principles of pressure compensation systems with load detection
pressure compensating (LSPC) systems. (LSPC).
Figure 18-1. The fixed displacement pump in this diagram operates at high
Figure 18-1. The fixed-displacement pump in this schematic
constant pressure. It also wastes a lot of energy and generates an excess of
operates at a constant high pressure. It wastes too much energy and
heat when the VCD moves to a neutral position.
generates excess heat when the VCD is moved to a neutral position.
In Figure 18-1, a center control directional valve (VCD) is used.
In Figure 18-1, a closed-center VCD valve is used with a fixed-
closed with a fixed displacement pump. In this scenario, whenever the
displacement pump. In this scenario, anytime the VCD is in a neutral
VCD is in a neutral position, the maximum hydraulic power will be generated
position, maximum hydraulic horsepower will be generated by
through the constant flow of oil over the system's relief valve
constantly flowing oil over the main system relief valve at a high
mainly under high system pressure. As a result, the system will generate
system pressure. As a result, the system will generate unnecessary
heat, pressure, and unnecessary noise. This is one of the reasons why this
heat, pressure, and noise. This is one reason this style of hydraulic
Hydraulic system style is not used in current machinery.
system is not used in machinery today.
A hydraulic system with load sensing (LS) is designed to operate at a
A load-sensing (LS) hydraulic system is designed to operate at a
prescribed pressure value above the highest working pressure. See the
prescribed pressure value above the highest working pressure. See
Figure 18-2.
Figure 18-2.
At least one gear pump supplier, Concentric (formerly Haldex), At least one gear pump supplier, Concentric (formerly Haldex),
manufactures a LS gear pump that places the unloading valve inside manufactures an LS gear pump that places the discharge valve inside of
the pump housing. the bomb casing.
They advertise that this design has the pump directly controlling the This design has the pump controlling the flows and pressures directly, it
flows and pressures, which will reduce valving losses and circuit which will reduce valve losses and circuit inefficiencies.
inefficiencies.
Some people may be tempted to call the hydraulic system of the
Some individuals might be tempted to call the hydraulic system in Figure 18-2 an open center hydraulic system. When the VCD is in the
Figure 18-2 an open-center hydraulic system. When the VCD is in neutral position, the fixed displacement pump supplies a maximum amount
the neutral position, the fixed-displacement pump delivers a flow at a relatively low pressure of 300 psi (21 bar). Technically, the
maximum amount of flow at a relatively low pressure of 300 psi (21 VCD is a closed center and the VCD sends a signal to a discharge valve. For
bar). Technically, the VCD is closed center and the VCD sends a thus, the hydraulic system is described more accurately as a system
signal to an unloading valve. The hydraulic system is therefore more constant flow closed center LS hydraulic. This style of system
accurately described as a constant flow closed-center LS hydraulic Hydraulic still wastes hydraulic power when the VCD is in the position
system. This style of hydraulic system still wastes hydraulic neutral. In this case, if the gear pump supplies a constant flow of
horsepower when the VCD is in the neutral position. In this case, if 30 gpm (113.5 lpm) at 300 psi (21 bar), the system will consume a certain amount of
the gear pump is delivering a constant 30 gpm (113.5 lpm) of flow at motor power: 30 gpm (113.5 lpm) × 300 psi (21 bar) × 0.000583 = 5.2 HP
300 psi (21 bar), the system will consume a certain amount of
engine horsepower: 30 gpm (113.5 lpm) × 300 psi (21 bar) ×
0.000583 = 5.2 hp
Fixed-Displacement Pump Standby Mode Fixed displacement pump standby mode
Figure 18-3 illustrates a cross-sectional drawing of an unloading Figure 18-3 illustrates a cross-sectional drawing of a discharge valve.
valve that is used in a fixed-displacement LS hydraulic system. that is used in a fixed displacement LS hydraulic system. The valve of
The spool valve has a cross-drilled passageway, which enables the pump. carpet has a cross-perforated passage, which allows the pressure of the
pressure to act on the left-hand side of the spool. Pump pressure The pump acts on the left side of the reel. The pump pressure opposes the
opposes the margin spring. When the VCD is in the neutral position, margin spring. When the VCD is in the neutral position, the pressure of the
signal pressure will equal zero. Chapter 25 will explain that some the signal will be equal to zero. Chapter 25 will explain that some steering circuits
steering circuits will have a residual steering signal pressure that will they will have a residual directional signal pressure that will cause the pressure of
cause the standby pressure to be a little higher than the margin The reserve should be a little higher than the margin spring value.
spring value.
Figure [Link] the VCD is in a neutral position, the unloading Figure 18-3. When the VCD is in a neutral position, the discharge valve
valve receives no signal pressure. The pump will build enough does not receive signal pressure. The pump will generate sufficient pressure, like 300 psi
pressure, such as 300 psi (21 bar), to overcome the unloading (21 bar), to overcome the spring pressure of the discharge valve margin.
valve's margin spring pressure. This causes the unloading spool This causes the discharge spool valve to shift to the right,
valve to shift to the right, allowing the constant flow of oil to be allowing the constant flow of oil to discharge into the tank at a value of
dumped to the reservoir at a relative low pressure value. relatively low pressure.
Pump pressure will build to achieve the margin spring value—300 The pump pressure will increase to reach the margin spring value.
psi (21 bar) in this example—causing the spool to shift to the right, 300 psi (21 bar) in this example, which will cause the reel to move towards the
compressing the margin spring. As the spool shifts to the right, it right, compressing the margin spring. As the reel
opens the passageway allowing the pump’s constant flow of oil to shift to the right, open the passage allowing for the constant flow of
be dumped to the reservoir at the margin spring value of 300 psi (21 the pump oil drains into the tank at the spring margin value
bar). While the VCD is in neutral, the system is in standby mode. 300 psi (21 bar). While the VCD is in neutral, the system is in mode of
also called low-pressure standby. LS systems normally operate at a wait, also known as low pressure wait. LS systems typically
pressure between 300 to 500 psi (21 to 34 bar) while in the standby they operate at a pressure between 300 and 500 psi (21 to 34 bar) while in mode of
mode. Standby mode as it relates to variable-displacement LSPC wait. The waiting mode regarding LSPC systems of
systems will be explained later in this chapter. variable displacement will be explained later in this chapter.
When a VCD is actuated, its shuttle valve directs the hydraulic When a VCD is activated, its shuttle valve directs the working pressure of the
cylinder's working pressure, also known as signal pressure, to the hydraulic cylinder, also known as signal pressure, to the valve of
unloading valve so that the signal pressure can work in conjunction download so that the signal pressure can work together with the spring of
with the margin spring. See Figure 18-4. margin. See Figure 18-4.
Anytime an actuator is moving, the hydraulic system is in the Whenever an actuator is in motion, the hydraulic system is in mode
working mode. of work.
While in the working mode, hydraulic pump outlet pressure will While in working mode, the output pressure of the hydraulic pump
it will be equal to the signal pressure plus the margin pressure. For example, if the
equal the signal pressure plus the margin pressure. For example, if
the cylinder requires 1000 psi (69 bar) to extend, and the margin cylinder requires 1000 psi (69 bar) to extend and the margin pressure is
pressure equals 250 psi (17 bar), the pump outlet pressure will equal to 250 psi (17 bar), the pump outlet pressure will be equal to 1250 psi (86
equal 1250 psi (86 bar). bar).
Figure 18-4. In the working mode, the VCD’s shuthe valve sends the
working signal pressure to the unloading valve. The system pressure
builds only to the necessary pressure value, which equals signal
pressure plus margin pressure. The remaining pump flow that is not
used by the VCD is dumped over the unloading valve back to the
reservoir.
Figure 18-4. In working mode, the VCD swing valve sends the pressure
from the work signal to the discharge valve. The system pressure increases.
only up to the necessary pressure value, which is equal to the signal pressure plus the
margin pressure. The remaining flow of the pump that is not used by the VCD is
pour over the discharge valve back into the tank.
Differential Spring Value Value of differential spring
A margin spring has a static spring pressure value, known as standby. A margentene spring has a static spring pressure value, known
pressure, and a dynamic spring pressure value, known as margin as reserve pressure, and a value of dynamic spring pressure, known
pressure. The standby pressure is usually a higher value than the as margin pressure. Waiting pressure is usually a higher value than the
margin pressure. Some service literature will only specify adjusting margin pressure. Some service literature will only specify the adjustment of the
the standby pressure, while other literature will specify only reserve pressure, while other literature will specify only the adjustment of the
adjusting the margin pressure. Some service manuals will provide margin pressure. Some service manuals will provide
specifications for adjusting both the standby and the margin specifications to adjust both the margin pressure and the waiting pressure
pressure.
Referring to Figure 18-4, the function of the LS system’s working Referring to Figure 18-4, the function of the operating mode of the LS system is the
mode is the heart of LS hydraulics. The system builds only the heart of the hydraulic system LS. The system generates only the necessary pressure for
necessary pressure to do the work, plus the set pressure value of perform the work, plus the adjustment pressure value of the margin spring.
the margin spring.
When the cylinder reaches its end of travel, the LS system will be in When the cylinder reaches the end of its travel, the LS system will be in its mode.
its final mode, called the stall mode. It is also called the high- final, called lock mode. It is also referred to as high cut mode
pressure cutoff mode or high-pressure standby mode. In this mode, pressure (cutoff) or high pressure standby mode. In this mode, the pump
the hydraulic pump cannot build enough pressure to overcome both Hydraulics cannot generate sufficient pressure to overcome both the pressure of
the signal pressure and the margin spring. As a result, the margin signal like the margin spring. As a result, the margin reel
spool remains closed, blocking off pump flow, which causes the remains closed, blocking the flow of the pump, which causes the pressure
system pressure to climb to the highest system pressure value. In a of the system rises to the highest pressure value of the system. In a system of
In a fixed-displacement system, a high-pressure relief valve is used to set fixed displacement, a high-pressure relief valve is used to establish the
the pump’s stall pressure. pump lock pressure.
LS systems can also use variable-displacement pumps. Systems LS systems can also use variable flow pumps. The systems
using variable-displacement LS pumps are even more efficient than those that use variable flow LS pumps are even more efficient than the
fixed displacement LS systems. In variable-displacement LS systems, LS systems of fixed flow. In variable displacement LS systems, the
the unloading valve becomes the flow control valve or the margin the flush valve becomes the flow control valve or the spool of
spool. margin.
Signal Network Signal network
LS hydraulic systems require a group of shuttle valves to sense LS hydraulic systems require a shuttle valve group to
actuator working pressure. As mentioned in Chapter 9, a shuttle detects the working pressure of the actuator. As mentioned in Chapter 9,
valve is a T-shaped valve that determines the higher pressure of two a shuttle valve is a T-shaped valve that determines pressure
inlet pressures and sends the higher pressure to a new destination highest of two input pressures and sends the highest pressure to a new
within the system. See Figure 18-5. That destination can be another destination within the system. See Figure 18-5. That destination may be another valve
shut-off valve, a pump compensator assembly, or an unloading valve. of a shuttle, a pump compensator set or a discharge valve.
Figure 18-5. Most LS VCDs have the shutle valves incorporated Figure 18-5. Most LS VCDs have shuttle valves
inside the VCD's valve block. Individual shuttle valves are also incorporated within the valve block for the VCD. The shuttle valves
available for building a LS system when using simple closed-center individuals are also available to build an LS system when
VCDs. they use simple closed center VCD.
Figure 18-6. The primary shuttle valves in this diagram determine whether the
cylinder that monitors whether it is extending or retracting and sends the signal to
higher pressure to a secondary shunt valve. The shunt valve
secondary chooses which VCD is operating at the highest pressure and sends that signal
pressure to another secondary shuttle valve or to the discharge valve, according to the
design of the signal network.
Note
In John Deere agricultural machines, the shuttle valves are called valves
of ten cents because they resemble the shape of a ten-cent coin,
as shown in figure 18-8. The shuttle valves are called
insulators in John Deere construction machines. Caterpillar refers to their
shuttle valves resolvers because shuttle valves determine
What pressure is the highest pressure.
Diagnosing Secondary Shuttle Valves Diagnosis of secondary shuttle valves
Shut-off valves can cause malfunctions in hydraulic systems if they Shuttle valves can cause failures in hydraulic systems if they
become stuck in one position. If a technician is faced with a scan in a position. If a technician encounters a downstream VCD that does not
downstream VCD that will not flow oil, it is possible that an oil flows, there may be a secondary shuttle valve upstream
The upstream secondary shuttle valve is at fault. have the fault.
For example, in Figure 18-8, if the secondary shuttle valve in VCD 1 For example, in Figure 18-8, if the secondary check valve in VCD 1 is
is stuck in the lifted position, it would cause problems downstream stuck in the raised position, would cause problems downstream for VCD 2 and
for VCD 2 and VCD 3. Initially, a technician might think that VCD 2 VCD 3. Initially, a technician might think that VCD 2 and VCD 3 are suspicious.
and VCD 3 are suspect because those are the valves having trouble because those are the valves that have problems with oil flow. Without
flowing oil. However, the problematic shuttle valve is actually the problematic check valve is actually located upstream
located upstream in VCD 1. in VCD 1.
Load-Sensing System with Single-Acting Actuator Load detection system with single action actuator
Figure 18-9 illustrates an LS system with one single-acting actuator. Figure 18-9 illustrates a LS system with a single action actuator, a motor.
a unidirectional hydraulic motor. Note that neither a primary shuttle unidirectional hydraulic. Please note that neither a valve is needed.
A valve nor a secondary shut-off valve is necessary. Primary shut-offs primary shuttle not a secondary shuttle valve. Required
are required for choosing the higher working pressure of a double- primary launchers to choose the highest working pressure of an actuator
acting actuator, for example choosing between the working double action, for example, choosing between the work pressures at the end of
pressures at the rod end and cap end of a double-acting cylinder. A stem and the end of the cap of a double-acting cylinder. An actuator of
A single-acting actuator only has one possible working pressure. simple effect only has one possible working pressure.
In this example, it is the forward rotation of the hydraulic motor. If the system
In this example, it is the hydraulic motor’s forward rotation. If the
The hydraulic system contained multiple single-acting actuators. the hydraulic system contained multiple single-action actuators, would be needed
secondary shuttles would be required to choose the highest system secondary shuttles to choose the highest working pressure of the system among
working pressure among the multiple actuators so it could be the multiple actuators so that it could be directed to the discharge valve.
directed to the unloading valve.
Figure 18-9. A single-action actuator LS system does not require the use of
a primary shunt valve or a secondary shunt valve.
Most LS hydraulic systems are also pressure compensating (PC). The Most LS hydraulic systems also have compensation for
The combination of LS and PC can be called any one of the following pressure (PC). The combination of LS and PC can be referred to by any of the
following names, according to the manufacturer:
names, depending on the manufacturer:
LSPC: pressure compensation system with load detection (Caterpillar).
LSPC—Load-sensing pressure compensation system (Caterpillar).
PCLS: pressure compensation load detection system (division of
PCLS—Pressure compensation load-sensing system (John Deere’s
construction division John Deere construction
PFC: pressure and flow compensated system (Case IH, Eaton and the division)
PFC—Pressure and flow compensated system (Case IH, Eaton, and
agricultural from John Deere).
John Deere’s agricultural division.
CCLS: closed center load detection system (New Holland Agriculture)
CCLS—Closed-center load-sensing system (New Holland)
Agriculture and AGCO. and AGCO.
The most problematic of the five descriptors is PFC. Although Case The most problematic of the five descriptors is PFC. Although Case IH, the equipment
IH, John Deere agricultural equipment, and Eaton have all used PFC. John Deere and Eaton agricultural have used PFC to describe a hydraulic system.
to describe a load-sensing pressure-compensating hydraulic system, of pressure compensation with load detection, there is another type of system
there is another type of PFC hydraulic system known as positive hydraulic PFC known as positive flow control that is completely
flow control which is completely different than an LSPC system. different from an LSPC system. The hydraulic flow control systems
Positive flow control hydraulic systems will be explained in Chapter will be explained in Chapter 20. LSPC is the term adopted for this book of
20. LSPC is the term adopted for this textbook. The term pressure text. The term pressure compensation, in the context of an LSPC system,
Compensation, in the context of an LSPC system, can have two it can have two different meanings:
different meanings. 1. If you are inside a bomb
2. If it is part of a VCD
Pressure-Compensating Hydraulic Pump Hydraulic pump with pressure compensation
The first PC description is based on the pressure compensator valve The first description of the PC is based on the pressure compensating valve.
located inside a variable-displacement pump, which was the focus located within a variable flow pump, which was the central theme of
Chapter 17. The reel of the pump's PC works in the same way as the
of Chapter 17. The pump’s PC spool operates in the same manner as
described in Chapter 17. describe in Chapter 17.
Within an LSPC variable-displacement pump, the PC spool has the Inside a variable displacement LSPC pump, the PC reel has the
responsibility to destroy the pump when a hydraulic cylinder responsibility to reduce the pressure of the pump when a hydraulic cylinder
reaches its end of travel. llega a su fin de carrera.
The PC spool maintains that constant high pressure until the VCD is The PC reel maintains that high constant pressure until the VCD returns to the
returned to the neutral position. neutral position.
The second description for pressure compensation in an LSPC The second description of pressure compensation in an LSPC system is
system focuses on a pressure compensator valve inside the VCD, centers on a pressure compensating valve inside the VCD, which is
which was briefly mentioned in Chapter 8. The valve is also called a briefly mentioned in Chapter 8. The valve is also referred to as a valve
flow compensator valve. It is essentially a pressure-reducing valve flow compensator. It is essentially a pressure reducing valve that
that senses working pressure. The valve uses this signal pressure to detects the working pressure. The valve uses this signal pressure to compensate
the flow of the VCD.
compensate the VCD’s flow.
Without the compensating valve, every time the flow or pressure of the system changes,
Without the compensator valve, anytime the system’s flow or
pressure changes, the operator would have to readjust the position the operator would have to readjust the position of the VCD reel to try
of the VCD spool to attempt to maintain the same implement speed. maintain the same speed of the implement. In this context, the compensation
In this context, pressure compensation is used to maintain a pressure is used to maintain a constant speed of the actuator (cylinder
constant actuator speed (cylinder or hydraulic motor) based on a the hydraulic motor) based on a fixed position (opening) of the VCD spool.
fixed position (opening) of the VCD spool.
The PC valve can be placed before the VCD spool, which is known as
The PC valve can be placed before the VCD spool, which is known as pre-roll compensation or upstream compensation. The compensation of
pre-spool compensation or upstream compensation. Pre-spool pre-spool is the central theme of this chapter. When the compensating valve of
Compensation is the focus of this chapter. When the pressure Pressure is placed after the VCD reel, many terms can be used.
The compensator valve is placed after the VCD spool; it can be called. different. Two of the most common terms are post-compensation
many different terms. Two of the most common terms are post- spool of downward compensation, which is the central theme of Chapter 19.
spool compensation or downstream compensation, which is the
Consider an agricultural tractor that uses a VCD to operate the engine of the
focus of Chapter 19.
fan of a seed drill. The hydraulic motor is used to develop a
Consider an agricultural tractor that is using a VCD for operating a precise positive air pressure or precise vacuum pressure. The farmer must
planter's fan motor. The hydraulic motor is used to develop either a mark the speed of the hydraulic motor to achieve an air or vacuum pressure
precise positive air pressure or a precise vacuum pressure. The Specify, otherwise the seeding mechanism will not sow accurately.
farmer must dial in the speed of the hydraulic motor to achieve a
specific air pressure or vacuum, otherwise the seeding mechanism In this example, suppose that the operation of the seed drill's engine needs
will not plant accurately. precisely 4 gpm (15 lpm) at 1000 psi (69 bar). The challenge is that, as
the operator uses other hydraulic functions, such as raising or lowering the hitch of
In this example, assume that planter motor operation needs three points to control the tractor or drive it along a line of
precisely 4 gpm (15 lpm) at 1000 psi (69 bar). The challenge is that, trees, the flow and pressures of the hydraulic system will vary. As the
as the operator uses other hydraulic functions, such as raising or flow and pressures vary, the speed of the hydraulic motor of the seeder is
lowering the three-point hitch for draft control or steering the will be negatively affected. As a result, the speed of the hydraulic motor
tractor along a line of trees, the hydraulic system flow and pressures the planter will fluctuate, causing problems with seed population.
Inserting a compensating valve inline before the VCD reel can relieve
will vary. As the flow and pressures vary, the planter’s hydraulic
motor speed will be negatively affected. As a result, the speed of this problem.
the planter’s hydraulic motor will fluctuate, causing seed population
problems. Inserting a compensator valve in-line prior to the VCD Most of the planter's engines are unidirectional. However, the
spool can alleviate this concern. the diagram of Figure 18-10 shows a bidirectional hydraulic motor for
illustrate how to use the primary shuttle to direct the signal pressure of a
Most planter motors are unidirectional. However, the schematic in double-acting actuator to the compensating valve.
Figure 18-10 shows a bidirectional hydraulic motor to illustrate how
the primary shuttle is used to direct signal pressure of a double-
actuating actuator to the compensator valve.
Pre-spool compensation has the following attributes:
The compensator valve must sense the actuator's working The pre-spool compensation has the following attributes:
pressure. The compensating valve must detect the working pressure of the actuator.
Therefore, a primary shuttle valve is used to send the actuator’s Therefore, a primary shuttle valve is used to send the pressure from
signal pressure to the compensator valve. actuator signal to the compensating valve.
The compensator’s spring value establishes the pressure drop. • El valor del resorte del compensador establece la caída de presión a través del
across the VCD spool. VCD reel.
The VCD spool must be closed center. The VCD reel must have a closed center.
Figure 18-10. The pressure compensation of the pre-carriage positions the valve
compensator before the VCD reel. The compensator valve detects the
working pressure of the actuator using a shuttle valve for
maintain a fixed speed of the implement.
The addition of the shuttle valve and the pressure compensator. The addition of the shuttle valve and the pressure compensator valve
valve provides precise flow to the actuator. As the hydraulic provides a precise flow to the actuator. As the flow and pressure change
system’s flow and pressure changes, the pressure compensator from the hydraulic system, the pressure compensating valve will compensate and adjust
valve will automatically compensate and adjust the flow so that the automatically the flow so that the actuator remains at the same speed.
actuator remains at the same speed.
There is a limit to pressure compensation. If the pump driven by the
There is a limit to pressure compensation. If the engine-driven the motor slows down and no longer provides the minimum flow requested by the
the pump is slowed and is no longer delivering minimum flow as Operator, the pressure compensating valve cannot magically amplify.
requested by the operator, the pressure compensator valve cannot the flow of oil that is not there.
magically magnify oil flow that is not there.
The check valve and the pressure compensating valve also help to
The shuttle valve and the pressure compensator valve also help relieve an additional problem. As the oil flows through a valve
alleviate an additional problem. As oil flows through a spool valve, During the winding process, the oil speeds create forces that affect the position of the
Oil velocities create forces that affect the position of the spool valve. cartridge valve. See Figure 18-11.
See Figure 18-11.
The addition of the compensator valve results in a smaller pressure The addition of the compensating valve results in a pressure drop.
drop across the VCD spool, which minimizes the negative effect of smaller through the VCD reel, minimizing the negative effect of the
flow forces. If the VCD spool is manually operated, the PC valve will flow forces. If the VCD reel is operated manually, the PC valve will help.
help by lowering the amount of effort the operator must use to to reduce the amount of effort that the operator must use to operate the
actuate the spool valve and the effort required to maintain the valve spool and the effort required to maintain the valve's position
position of the spool valve. of the spool.
Figure 18-11. The oil flowing through a VCD reel creates forces that
they cause resistance when trying to open and close the reel valve. The flow of the
high-pressure pump is directed to extend the cylinder when the
reel. The shuttle valve and the PC valve work in unison to
maintain the pressure drop in the VCD reel relatively low, 60 psi.
reduction of the size of the opening between the pump inlet oil and the
oil ports of cylinder extension when closing the reel increases these
flow forces.
Note Note
Some personnel will label constant-flow LSPC systems (for example, Some people will label constant flow LSPC systems (for example,
Figure 18-6) as an open-center hydraulic system. They would point Figure 18-6) as an open center hydraulic system. They would point out that the
out that the system uses a fixed-displacement pump that delivers a the system uses a positive displacement pump that delivers a constant flow to
constant flow at a relatively low pressure anytime the VCDs are in a una presión relatvamente baja siempre que los VCD estén en una posición
neutral position. However, this system uses closed-center VCDs; has neutral. However, this system uses closed center VCD; it has valves
pressure compensator valves installed in series prior to the VCD pressure compensators installed in series before the VCD cartridges; and uses
spools; and uses an unloading valve that enables the hydraulic a discharge valve that allows the hydraulic system to operate at a value
system to operate at a preset value above the actuator working preset above the working pressure of the actuator.
pressure. Technically, the VCDs of this system are identical to the VCDs used in a
Technically, the VCDs in this system are identical to the VCDs used in variable flow LSPC system.
a variable flow LSPC system.
A disadvantage of a fixed displacement LSPC system is that the pump
One drawback to a fixed-displacement LSPC system is that the pump produce a constant flow when the VCD are in a neutral position. Although
produces a constant flow when the VCDs are in a neutral position. the flow is at a relatively low pressure, this still results in a
Even though the flow is at a relatively low pressure, this still results energy waste. The variable displacement LSPC hydraulic systems
in wasted power. Variable-displacement LSPC hydraulic systems can they can reduce the horsepower consumption of the hydraulic pump to just
a fraction, sometimes just 0.15 hp.
reduce the hydraulic pump’s horsepower consumption to only a
fraction, sometimes as little as 0.15 hp.
Review Questions Review questions
Answer the following questions using the information provided in Answer the following questions using the information provided in
this chapter. this chapter.
1. Load-sensing pressure-compensating hydraulic systems can be 1. Pressure compensation hydraulic systems with load detection
called all of the following, EXCEPT: they can be called all the following, EXCEPT:
A. Closed-center load-sensing system. A. Closed center load detection system.
B. Negative flow control system. B. Negative flow control system.
C. Pressure compensation load-sensing system. C. Pressure compensation load detection system.
D. Pressure and flow compensated system. D. Pressure and flow compensated system.
11. A tractor with an LSPC hydraulic system has a total of 4 VCDs, A three.
with no hitch and no power beyond. How many total secondary B. Four.
Are shuttle valves required? C. Five.
A. Three. D. Six.
B. Four.
C. Five. 12. Technician A claims that LSPC systems can use pumps.
D. Six. fixed displacement. Technician B claims that LSPC systems can use
variable displacement pumps. Who is right?
12. Technician A states that LSPC systems can use fixed- A. Técnico A.
B. Technician B.
displacement pumps. Technician B states that LSPC systems can use
variable displacement pumps. Who is correct? C. Both A and B.
Neither A nor B.
A. Technician A.
B. Technician B.
13. What will a hydraulic LSPC system display with an obstructed orifice in the network?
C. Both A and B.
D. Neither A nor B. signals?
A. Only low pressure from the system.
B. Only moderate pressure from the system.
13. An LSPC hydraulic system with a plugged orifice in the signal
What will the network exhibit? C. Only high system pressure.
A. Only low system pressure.
B. Only moderate system pressure. 14. Everything that follows can be used to describe the spring of a valve
C. Only high system pressure. download, EXCEPT:
A margin.
B. differential.
All of the following can be used to describe an unloading valve’s
spring, EXCEPT: C. waits.
A. margin. D. position.
B. differential.
C. standby. 15. Everything that follows is necessary for a gear pump and two VCD
D. stall. they are used in a load detection system, EXCEPT:
A. Closed center VCD.
15. All of the following are required for a gear pump and two VCDs B. flush valve.
to be used in a loadsensing system, EXCEPT: C. pressure reducing valves.
A. closed-center VCDs. D. shuttle valves.
B. unloading valve.
C. pressure-reducing valves. 16. Everything below is necessary for a VCD with pressure compensation.
D. shuttle valves. operates a bidirectional motor, EXCEPT:
A. Closed-Center VCD.
16. All of the following are required for a pressure-compensated B. flushing valve.
VCD to operate a bidirectional motor, EXCEPT: C. pressure reducing valve.
A. closed-center VCD. D. swing valve.
B. unloading valve.
C. pressure-reducing valve. 17. How many control reels (used to control the flow and pressure of the
D. shuttle valve. It has a variable displacement axial pump in line that is used in
a hydraulic torque limiting system LSPC?
17. An inline axial variable-displacement pump that is used in an A. Zero.
How many control spools does the LSPC torque-limiting hydraulic system have? B. One.
(used for controlling the pump flow and pressure)? C. Two.
A. Zero. D. Three.
B. One.
C. Two. 18. What is the common pressure of the system in an LSPC hydraulic system when
D. Three. Are the control valves in the neutral position?
A. 300–550 psi.
18. What is a common system pressure in an LSPC hydraulic system B. 550-1000 psi.
when the control valves are in the neutral position? C. 1000-1500 psi.
A. 300–550 psi. D. 2000–2500 psi.
B. 550–1000 psi.
19. What type of pressure will an LSPC hydraulic system have in the mode of
C. 1000–1500 psi.
blocking?
D. 2000–2500 psi.
A. Zero pressure.
19. What type of pressure will an LSPC hydraulic system have in the B. Low pressure.
stall mode? C. Moderately medium pressure.
A. Zero pressure. D. High pressure.
B. Low pressure.
C. Moderately average pressure. 20. When an LSPC system operates a hydraulic motor, the pressure of the
D. High pressure. signal plus the margin pressure is equal to _____.
A. pump discharge pressure
B. working pressure
20. When an LSPC system is running a hydraulic motor, signal C. regulated pressure
pressure plus margin pressure equals _____. D. relief pressure
A. pump outlet pressure
B. working pressure 21. As long as the pump outlet pressure is connected directly to
C. regulated pressure the signal pressure, what will happen?
D. relief pressure A. Waiting mode.
B. Work mode.
Anytime pump outlet pressure is directly connected to signal C. Stopping mode.
What will occur under pressure? D. Transfer mode.
A. Standby mode.
B. Working mode. 22. In a traditional variable displacement LSPC pump equipped with two
C. Stall mode. spools, what is the name of the small spool that has a hydraulic port?
D. Carryover mode. connect a hydraulic line?
A. Pressure compensating reel.
B. Torque limiter reel.
22. In a traditional LSPC variable-displacement pump equipped with C. Control flow reel.
two spools, what is the name of the small spool that has a hydraulic
port for connecting a hydraulic line? 23. When activated, a signal valve (sometimes called a blocking valve)
A. Pressure compensator spool. What is done hydraulically in an LSPC system?
B. Torque-limiting spool. A. Puts the system in low pressure standby.
C. Flow control spool. B. Connect the box pressure to the signal pressure.
C. Connect the pump's outlet pressure to the signal pressure.
23. When actuated, a signal valve (sometimes called a jammer D. Reduce the output pressure of the pump.
What does the valve do hydraulically in an LSPC system?
A. Puts the system in a low-pressure standby. 24. Which of the following systems has the capability to provide high
B. Connects case pressure to signal pressure. pressures or high flows for a certain amount of horsepower?
C. Connects pump outlet pressure to signal pressure. A. Open center.
D. Lowers pump outlet pressure. B. Pressure compensation.
C. Load detection pressure compensation.
D. LSPC and torque limitation.
24. Which of the following systems has the ability to provide either
high pressures or high flows for a given amount of horsepower?
25. Inside an LSPC pump with torque limitation, which of the following
A. Open-center.
component is responsible for transmitting the angle of the plate
B. Pressure compensating.
oscillating?
C. Load sensing pressure compensating.
A. Pressure compensating reel.
D. LSPC and torque limiting.
B. Flow control reel.
C. Piston sensor.
25. Within a torque-limiting LSPC pump, which of the following D. Diagonal piston.
components has the responsibility of conveying the angle of the
swash plate? 26. Power beyond is being added to an LSPC hydraulic system. What else is
A. Pressure compensator spool. Should it be added?
B. Flow control spool. A additional shuttle valve.
C. Sensing piston. B. A relief valve.
D. Bias piston. C. Torque limitation controls.
A variable flow pump.
26. Power beyond is being added to an LSPC hydraulic system. What
else must be added? 27. By observing a PQ graph, the power point at the corner illustrates what
A. An extra shuttle valve. system
B. A relief valve. condition?
C. Torque-limiting controls. A. Minimum pressure, minimum flow.
A variable-displacement pump. B. Maximum pressure, maximum flow.
C. Wasted horsepower.
D. Usable horsepower.
27. Looking at a PQ graph, the corner horsepower point illustrates
what system 28. Is a variable displacement LSPC hydraulic system that uses a
condition? Locking solenoid for all its functions can eliminate which of the
A. Minimum pressure, minimum flow. next elements of the system?
B. Maximum pressure, maximum flow. A. Signal network.
C. Wasted horsepower. B. Flow control valve.
D. Usable horsepower. C. Pressure compensating valve.
D. Hydraulic pump.
28. A variable-displacement LSPC hydraulic system that uses a
Jammer solenoid for all of its functions can eliminate which of the 29. A LSPC VCD has a manual disconnection of the seal. The shuttle
following from the system? The principal for VCD will send acceptance to all the following, EXCEPT:
A. Signal network. A. Disconnecting the VCD seal.
B. Flow control valve. B. pressure compensating valve.
C. Pressure compensator valve. C. Secondary launch pad VCD.
D. Hydraulic pump. D. válvula de alivio del sistema principal.
30. Which of the following systems will consume the least amount of horsepower?
29. An LSPC VCD has a manual detent kickout. The VCD’s primary
shutle will send oil to all of the following, EXCEPT: force when the VCDs are in a neutral position?
A. VCD detent kickout. A. Traditional open center system.
B. pressure compensator valve. B. Pressure compensation system.
C. VCD secondary shuttle. C. Fixed displacement LSPC system.
D. main system relief valve. D. Variable Displacement LSPC System.
30. Which one of the following systems will consume the least
amount of horsepower when the VCDs are in a neutral position?
A. Traditional open-center system.
B. Pressure-compensating system.
C. Fixed-displacement LSPC system.
D. Variable-displacement LSPC system.