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Recycling Construction Waste Solutions

Polytechnic civil record

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Arvind K
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0% found this document useful (0 votes)
11 views29 pages

Recycling Construction Waste Solutions

Polytechnic civil record

Uploaded by

Arvind K
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

ABSTARCT

As we are living in 21st century, new technologies are being


invented in almost every sector to make human life fast and
easier. Beside this we are still finding the solutions to problems
related to our environment, energy and natural resources.
Construction industry produces large amount of waste
throughout the year. Most of the time construction and
demolition waste ends up in landfills disturbing environmental,
economical and social life cycle. Construction and demolition
waste is the waste materials that are produced in the process
of construction, renovation or demolition of residential or non-
residential structures. Components of construction and
demolition waste typically include concrete, asphalt, wood,
metals, gypsum wallboard, roofing, paper, plastic, drywall and
glass.

1
INTRODUCTION
The promotion of environmental management and the mission
of sustainable development have exerted the pressure
demanding for the adoption of proper methods to protect the
environment construction. across all industries including
Construction by nature is not an eco-friendly activity.
Construction, renovation and demolition activities lead to the
formation of waste. Construction and demolition waste is
generated whenever any construction/demolition activity takes
place, such as, building roads, bridges, flyover, subway,
remodelling etc. It consists mostly of inert and non-
biodegradable material such as concrete, plaster, metal, wood,
plastics etc. A part of this waste comes to the municipal
stream. These wastes are heavy, having high density, often
bulky and occupy considerable storage space either on the road
or communal waste
Sustainable development is a development that meets the
needs of the present without compromising the ability of future
generations to meet their own needs; and can be considered as
one of the solution to solve construction and demolition waste
problem. Sustainable development in construction will help a
lot to reduce the problems related to environment and natural
resources as construction industry is a major user of world’s
resources. Sustainable design, proper use and reuse of the
resources/construction materials will make construction
industry more economical and greener.
Bin/container. It is not uncommon to see huge piles of such
waste, which is heavy as well, stacked on roads especially in
large projects, resulting in traffic congestion and disruption.
Waste from small generators like individual house construction
or demolition, find its way into the nearby municipal
bin/vat/waste storage depots, making the municipal waste
heavy and degrading its quality for further treatment like

2
composting or energy recovery. Often it finds its way into
surface drains, choking them. It constitutes about 10-20% of
the municipal solid waste (excluding large construction
projects).

Preservation of the environment and conservation of the rapidly


diminishing natural resources should be the essence of
sustainable development. So, recycling of Construction Waste is
the need of the day.

3
CHAPTER-1
CONSTRUCTION AND DEMOLITION WASTE MATERIAL
CATEGORIES AND SOURCES
Effects of construction and demolition waste
Environment effects: -
(a) The disposal of C&D waste in landfills has led to
contamination of groundwater & Surface water.
(b) Damage of ecological resources.
(c) As in the production of cement emission of CO2 is more it
leads to air pollution and many other problems.
Economic effects: -
(a) As there is loss of primary resources it will affect the
economic.
(b) It will affect the nations GDP.
(c) It takes more consumption of fuel, so transportation cost
also increases.
(d) It also effects on tourism and international reputation.
Social effects: -
Due to contamination of water, it effects on the health of
people.
Why to recycle Construction and Demolition waste ?
Recycling Construction and Demolition debris is one of the most
important aspects of this movement. Construction and
demolition recycling is among the most visible commitments a
developer can make to sustainable building, visible to every
worker on the site and to every passerby.
Reduce costs: -

4
Recycling, reusing salvaged building materials and minimizing
materials and packaging reduces waste disposal costs and
material expenses.

Marketing opportunity: -
Company's experience in waste prevention and recycling can
be an essential marketing tool to the growing number of
potential clients interested in participating in the LEED™™ and
BUILT GREENT™ green building programs.
Employment: -
[Link] estimates that for each job in a landfill, 10 other
people are employed elsewhere in processing recycled products
and another 25 are employed in manufacturing products from
recycled materials.
Reduce the environmental impact:-
Preventing and recycling wastes:
(a) Reduces depletion of natural resources such as trees, oil
and minerals. (b) Creates less pollution by reducing
manufacturing and transportation-related emissions.
(c) Uses less energy and water compared to many virgin
material product manufacturing processes.
(d) Reduces greenhouse gasses by using less energy for
manufacturing and transportation.
Recycling of Construction and Demolition waste:-
Construction and Demolition waste management may be
defined as the discipline associated with the proper storage,
collection and transportation, recovery and recycling,
processing, reusing and disposal of C and D wastes in a manner
that is in accord with the best principles of human health,
economic, engineering, aesthetics and other environmental
considerations. The management approaches are different from
one country to another, as are the levels of environmental

5
protection. Most of the Construction and Demolition waste
management systems reviewed on the following basis:
Construction and Demolition waste management includes
following steps.

(a) Storage and segregation.


(b) Collection and transportation.
(c) Recycling and reuse.
(d) Disposal.

Storage and segregation: -


Construction and Demolition wastes are best stored at source
i.e. at the point of generation. Segregation can be carried out at
source during Construction and Demolition activities or can be
achieved by processing the mixed material to remove the
foreign materials. Segregation at source is most efficient in
terms of energy utilization, economics and time. Gross
segregation of C and D wastes into road work materials,
structural building materials, salvaged building parts and site
clearance waste is necessary. Additional segregation is required
to facilitate
Collection and transportation: -
If the Construction and Demolition debris is stored in skips,
then skip lifters fitted with hydraulic hoist system should be
used for efficient and prompt removal. In case, trailers are
used, then tractors may remove these. For handling very large
volumes, front-end loaders in combination with sturdy tipper
trucks may be used so that the time taken for loading and
unloading is kept to the minimum.

6
CHAPTER-2
CLASSIFICATION OF MATERIALS

7
ASPHALT: -
Asphalt is a black or brown, semi-solid petroleum-based
material commonly used in construction, especially for road
surfacing and paving. It is produced by mixing bitumen (a
sticky, viscous binder derived from crude oil) with aggregates
like crushed stone, sand, or gravel 2 3 5. The resulting
composite is durable, waterproof, and elastic when heated,
making it ideal for building roads, parking lots, airport runways,
and similar infrastructure 5 6. Asphalt binds the aggregates
together, allowing the pavement to evenly distribute traffic
loads and withstand weathering

BRICK: -
A brick is a rectangular building material primarily made from
clay, sand, lime, or
Concrete, used extensively in masonry construction for walls,
pavements, and other structural elements.
Traditionally made by moulding and firing clay in a kiln, bricks
are valued for their durability, fire resistance, and thermal
insulation properties. They come in various types, sizes, and
materials, making them versatile for different construction

8
needs. Bricks are typically united using mortar and are easy to
handle due to their size, making them a cost-effective and
widely used construction material worldwide

CERAMIC OR CLAY:-
Ceramic or clay materials in construction are inorganic, non-
metallic solids made primarily from natural clay minerals like
kaolin, mixed with other minerals such as silica and alumina.
When shaped and fired at high
temperatures, they become hard, brittle, and heat-resistant
materials widely used in building elements such as bricks, tiles,
pipes, and sanitary ware. Traditional ceramics offer good
thermal and acoustic insulation and are valued for their
durability and resistance to weather and corrosion. Advanced
ceramics, made from purer compounds, find specialized uses
due to their superior strength and thermal properties. Overall,

9
ceramics are essential in construction for structural and
decorative purposes.

CONCRETE: -
Concrete is a composite construction material composed
mainly of cement (usually Portland cement), water, and
aggregates such as sand, gravel, or crushed stone. When water
is added, cement undergoes a chemical reaction called
hydration, which causes the mixture to harden and bind the
aggregates into a dense, strong mass. The aggregates provide
bulk and strength, while the water-to-cement ratio is critical for
achieving the desired durability and compressive strength.
Additional admixtures may be included to modify properties like
workability or setting time. Concrete is widely used due to its
strength, durability, and ability to be moulded into various
shapes.

10
CONTAMINANTS
Contaminants in construction materials refer to harmful
substances or pollutants that can be present within or on
building materials, posing risks to human health and the
environment. Common contaminants include hazardous
chemicals like asbestos, lead paint, mercury, and crystalline
silica dust, which can cause serious respiratory, neurological, or
carcinogenic effects. Other contaminants found on construction
sites include vehicle fluids, solvents, paints, adhesives, and
wastes such as concrete slurry and contaminated soils. These
contaminants often result from old building materials, industrial
processes, or improper waste handling and can affect air
quality, soil, and water if not properly managed

11
FIBER BASED
Fiber-based construction materials incorporate various types of
fibres, including metal (steel), synthetic (polypropylene,
polyester, PVA), mineral (basalt, wollastonite), carbon, glass,
and natural fibres (coconut, sisal, jute). These fibres are added
to materials like concrete to improve mechanical properties
such as tensile strength, toughness, and crack resistance. Metal
fibres enhance structural load-bearing capacity, while synthetic
fibbers improve durability and impact resistance. Natural fibres,
which are biodegradable and renewable, improve ductility but
may increase water absorption. Carbon and glass fibres offer

12
high strength and are used in advanced engineering
applications. Hybrid fibre combinations provide synergistic
effects for enhanced performance in construction materials

GLASS
Glass is a transparent, brittle construction material made
primarily from silica (sand), along with other oxides such as

soda ash and lime, melted and rapidly cooled to form a rigid,
non-crystalline solid. It is widely used in buildings for windows,
facades, and decorative features due to its clarity, light
transmission, and weather resistance. Glass fibre, a form of
glass used in composites, has high tensile strength, excellent
heat and fire resistance, good chemical and electrical insulation
properties, and dimensional stability. It improves the strength
and durability of construction materials, making it suitable for
diverse structural and insulation applications
GYPSUM: -
Gypsum plaster is a widely used construction material known
for its quick setting, lightweight nature, and smooth finish. It is

13
made from the mineral gypsum and is applied to walls and
ceilings to create a durable, crack-resistant, and fire-resistant
surface. Gypsum plaster sets faster than traditional cement
plaster, does not require curing with water, and offers good
thermal insulation and soundproofing properties. It is also eco-
friendly due to its natural origin and recyclability, making it
popular in modern construction for both residential and
commercial buildings

FERROUS METALS: -
Ferrous metals, primarily composed of iron and carbon, are
essential construction materials known for their high tensile
strength, durability, and magnetic properties. These metals,
including steel, cast iron, and wrought iron, are extensively
used in building structural frameworks, reinforcement bars
(rebar) in concrete, steel beams, columns, and trusses. Their

14
strength and longevity make them ideal for constructing
buildings, bridges, and infrastructure where structural integrity
is critical. Additionally, ferrous metals are recyclable.
NON-FERROUS METALS: -
Nonferrous metals are metals that do not contain significant
amounts of iron, giving them distinct properties such as high
corrosion resistance, lightness, non-magnetic nature, and
excellent electrical and thermal conductivity. Common
nonferrous metals used in construction include aluminium,
copper, zinc, titanium, and lead.
Aluminium is valued for its lightweight, strength, and resistance
to corrosion, making it ideal for cladding, roofing, and window
frames. Copper is widely used resistance.

PAPER & CARDBOARD: -


Paper and cardboard materials in construction are increasingly
recognized for their versatility and sustainability. They are
made primarily from cellulosic fibres and are commonly used
not just for packaging but also in construction applications like
insulation panels, wall partitions, honeycomb door cores, and
plasterboard. Corrugated cardboard, in particular, offers
significant structural strength, rigidity, and excellent thermal
and acoustic insulating properties. Innovative uses include
cardboard tubes as load-bearing elements in temporary or low-
rise buildings, reducing environmental impact by being

15
recyclable, renewable, and having a lower carbon footprint than
traditional materials

PLASTIC: -
Plastics used in construction materials are synthetic polymers
valued for their versatility, strength, lightweight, and resistance
to corrosion and chemicals. Common plastics in construction
include polyvinyl chloride (PVC), polyethylene (PE),
polypropylene (PP), polycarbonate (PC), and composites. These
materials are used in diverse applications such as pipes,
fittings, flooring, roofing sheets, cladding panels, windows,
insulation, and electrical cable insulation. Plastics can be
moulded into various shapes, are available in multiple colors,
and provide good thermal and electrical insulation.
They do not rot or corrode, making them durable and suitable
for many construction needs.

16
SOIL: -
Soil used as a construction material is a natural mixture of
mineral particles like sand, silt, and clay, whose properties
determine its suitability for building purposes. Important
characteristics include particle size distribution, plasticity
(Atterberg limits), specific gravity, moisture content, maximum
dry density, and strength, which influence stability, bonding,
and durability in constructions like adobe, rammed earth, and
compressed earth blocks. Ideal construction soil has balanced
amounts of sand, silt, and clay to avoid excessive shrinkage,
swelling, or cracking, as too much clay causes swelling and
moisture retention while too little clay reduces particle binding.

17
TREATED-WOOD
Wood used in construction is often treated to protect it from
decay, insect attacks, fungal growth, and weather damage,
thereby increasing its durability and lifespan. Treatment
methods typically involve applying chemical preservatives
through processes like pressure treatment, where wood is
placed in a pressure chamber and preservatives are forced
deep into the timber fibres

UNTREATED-WOOD: -
Untreated wood in construction refers to natural wood that has
not undergone any chemical preservation or treatment process.
It retains its original appearance, grain patterns, and organic
color, offering an aesthetic appeal especially suitable for indoor
use where appearance and ease of painting or staining matter.
However, untreated wood lacks protection against moisture,
insects, fungi, and weathering, making it more vulnerable to
decay, warping, and structural weakening if exposed to outdoor
conditions without proper care.

18
CHAPTER-3

19
RECYCLING & REUSE
Construction and Demolition waste is bulky and heavy and is
mostly unsuitable for the disposal by incineration/ composting.
The growing population and requirement of land for other uses
has reduced the availability of land for waste disposal.
Reutilization or recycling is an important strategy for
management of such waste. Apart from mounting problems of
waste management, other reasons which support adoption of
reuse/recycling strategy are reduced extraction of raw
materials, reduced transportation cost, improved profits and
reduced environmental impact. Above all, the fast-depleting
reserves of conventional natural aggregate has necessitated
the use of recycling/ reuse technology, in order to be able to
conserve the conventional natural aggregate for other
important works. In the present context of increasing waste
production and growing public awareness of environmental
problems, recycled materials from demolished concrete or
masonry can be profitably used in different ways within the
building industry. The study survey indicates the major
components of the Construction and Demolition waste stream
are excavation material, concrete, bricks and tiles, wood and
metal.
Disposal: -
Being predominantly inert in nature, Construction and
Demolition waste does not create chemical or Bio-chemical
pollution. Hence maximum effort should make to reuse and
recycle them as explained above. The material can be used for
filling/levelling of low-lying areas. In the industrialized
countries, special landfills are sometimes created for inert
waste, which are normally located in abandoned mines and
quarries.

20
CHAPTER-4
RECYCLING PROCESS OF CONSTRUCTION & DEMOLITION
WASTE
A recycling plant is quite similar to a plant producing crushed
natural aggregate. Basic method of recycling of concrete and
masonry waste is to crush the debris to produce a granular
product of given particle size. Plants for processing of
demolition waste are differentiated based mobility, type of
crusher and process of separation. There are two types of
recycling plants viz. Mobile, and Stationary plant. on
Mobile plant: -
A mobile plant consists of one crusher and some sorting
devices. The removal of contaminants and steel is mainly
conducted by hand sorting and self-cleaning electromagnets. In
some cases mobile plants can consist of two crushers.
In the mobile plant, the material is crushed and screened and
ferrous impurities are separated through magnetic separation.
The plant is transported to the demolition site itself.
Advantages of Mobile Plant: -
(a) Suitable for demolition sites with a large amount of CDW,
i.e. re-build of expressways, large industrial complexes.
(b) Economic feasible from an amount of 5000 to 6000 t per
site.
(c) Transport in the vicinity of the site is reduced particularly if
the rubble is produced, recycled and reused on the same site.
(d) Disposal costs are reduced because of less dumping.
(e) The local supply of aggregates is increased and therefore
less aggregate needs to be imported into the area.

21
(f) The recycling plant can be moved relatively easily to another
site.

Disadvantages of Mobile Plant: -


(a) There are limited cleaning facilities in this type of
installation and therefore the recycled product is normally of
low quality.
(b) The recycling plant can cause high levels of dust and noise
which would be unacceptable close to residential area.
(c) This type of plant can only be used if there is sufficient
quantity of rubble on the site to justify the expense of setting
up the recycling plant.
Stationary plant: -
A stationary recycling plant usually incorporates a large
primary crusher working in conjunction with a secondary
crusher and also includes various cleaning and sorting devices
to produce high quality aggregate. Self-cleaning
electromagnets, sieves and hand sorting are employed to
produce a relatively clean recycled aggregate from a mixed and
contaminated input material. In Britain, this type of plant
normally combines two jaw crushers and is capable of yielding
a range of graded products.
Advantages of Stationary Plant: -
(a) Suitable for recycling centres in high density areas
(b) Disposal costs are reduced because of less dumping.
(c) The recycling plant is capable of producing a high quality of
product.
(d) The local supply of aggregates is increased and therefore
less aggregate needs to be imported into the area.

22
(e) The efficiency of plant is better than that of mobile recycling
plant because different recycled products of various grading
can be produced.
Disadvantages of Stationary Plant: -
(a) The initial investment of setting of such a plant can be in
excess.
(b) There is an increase in transport in the vicinity of recycling
plant.
(c) The recycling plant can cause increase in noise levels.
(d) The efficiency of production depends on the local supply of
rubble.
CHAPTER-5
RECYCLING TECHNOLOGIES OF DEMOLISHED CONCRETE
Heating and rubbing method: -

23
In the heating and rubbing method, concrete masses are
heated at 300°C and the cement paste content is weakened to
remove mortar and cement paste from the aggregate. Figure 3
shows an overview of a recycled aggregate production system
using this method. Figure 4 illustrates the recycled coarse and
fine aggregate produced by the system. While the production of
recycled aggregate generated a large amount of fine powder, it
also indicated the possibility of using fine powder like this as a
substitute solidification material for the deep mixing
stabilization method (soil cement walls).

Eccentric-shaft rotor method: -


In the eccentric shaft rotor method, crushed concrete lumps are
passed downward between an outer cylinder and an inner

24
cylinder that eccentrically rotates at a high speed to separate it
into coarse aggregate and mortar through a grinding effect.
Figure 5 presents an overview of a recycled aggregate
production system using this method.

Mechanical grinding method

Mechanical grinding is a method used to produce coarse and


fine aggregate by separating a drum into small sections with
partitions, loading the drum with iron balls for grinding and
rotating the partitions.

Figure shows an overview of the recycled aggregate production


system using this method. The coarse aggregate produced by
these methods has been used for actual construction projects

CHAPTER-6

25
BENEFITS OF RECYCLING & REUSE OF
CONSTRUCTION MATERIALS
The benefits of recycling and reuse of construction materials
are substantial across environmental, economic, and social
dimensions:
Environmental Benefits:
1) Recycling and reusing construction materials reduce the
demand for new raw materials, thus conserving natural
resources such as timber, minerals, and aggregates. This helps
protect ecosystems and lowers deforestation and mining
activities.
2)It leads to a significant reduction in construction and
demolition waste sent to landfills, mitigating landfill overflow.
3)The process cuts energy consumption and carbon emissions
since producing new materials typically requires more energy
and results in higher greenhouse gas emissions. Using recycled
materials helps lower the carbon footprint of construction
projects, contributing to sustainability and net-zero emission
goals.
Economic Benefits:
1) Recycled and reclaimed materials are generally cost-
effective, often being less expensive than newly sourced
materials, which helps reduce overall construction costs
2)Using locally sourced recycled materials can reduce
transportation costs and disposal fees related to landfill
dumping.
3) Recycling construction materials stimulates job creation in
collection, processing, and sales sectors.
4) Incorporating recycled materials enhances competitiveness
by aligning companies with environmentally conscious market
demands and qualifying them for green building incentives.

26
Social and Community Benefits:
1)Supporting the use of recycled construction materials can
encourage local businesses and sustainable community
development.
2) The practice promotes responsible construction, which
benefits public health and fosters long-term societal
sustainability.
Additional Benefits:
1)Some recycled materials, such as reclaimed wood and
insulated concrete blocks, offer improved thermal insulation,
further improving energy efficiency in buildings.
2)Reusing materials requires less processing, which can also
reduce labor costs.
In essence, recycling and reuse in construction reduce
environmental impacts, lower costs, promote social
responsibility, and contribute to a circular economy model
within the industry.

27
CHAPTER-7
APPLICATIONS
In general, applications without any processing include:
(a) Many types of general bulk fills
(b) Bank protection
(c) Base or fill for drainage structures
(d) Road construction
(e) Noise barriers and embankments
Most of the unprocessed crushed concrete aggregate is sold as
37.5 mm (1½ in.) or 50 mm (2 in.) fraction for pavement
subbases. After removal of contaminants through selective
demolition, screening, and/or air separation and size reduction
in a crusher to aggregate sizes, crushed concrete can be used
as:
(a) New concrete for pavements, shoulders, median barriers,
sidewalks, curbs and gutters, and bridge foundations
(b) Structural grade concrete
(c) Soil-cement pavement bases
(d) Lean-concrete or concrete bases
(e) Bituminous concrete

28
CONCLUSION
This study has developed concepts for the reutilization of
construction materials, including waste debris, by means of
recycling into other components that are useful in construction.
Primary opportunities identified in this study to divert
Construction and Demolition debris from the solid waste stream
exist in the form of demolition operations to salvage or recycle
building materials and systems.
A successful construction waste management plan involves all
the principal parties of a project: owner, architect, engineer,
contractor, and subcontractor. By involving each of the parties
early on in the design process it is easier to achieve established
goals. The construction waste management plan should require
the contractor to minimize waste, develop ways to reuse
existing materials, which may be included in the new design or
elsewhere. The architect should be familiar with the regional
waste management infrastructure and establish a waste
management goal for the contractor.
The reasonable regulations and design/green-rating systems
should be established to promote concrete recycling. Concrete
recycling will become one of the most important elements for
construction sustainability.

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