Steering System Repair Guidelines
Steering System Repair Guidelines
127570
36A-1
SET OF THE DIRECTION
Address: Precautions for the repair 36A
I - SECURITY 1 - Power steering circuit
2 - Sealing joints
IMPORTANT
Wearing cut-resistant gloves during the opera. To ensure proper sealing of the circuit
action. of power steering, replace the joints of the tubes
of assisted guidance in each extraction of the tubes.
3 - Fixing screws of
ATTENTION
So that the surrounding elements do not deteriorate
yes, prevent the liquid spill. ATTENTION
To avoid damaging the column or the steering wheel
action, align the column-steering positioners.
II - CLEANING
Do not place the address column on the handle.
of tuning.
1 - Instructions that must be followed before
Do not hold the address column by the grip
intervene neither by adjustment nor by wiring.
Protect the body elements with a cover Manipulate the set "address column - axis"
susceptible to being damaged by the liquid from the direction intermediate » holding each of the parts (a
assisted fertilization. one hand on the column and the other on the intermediate axis). If
the address column is not manipulated correctly
The risks are that the steering column may fall.
2 - Instruction that must be respected during the ction or the intermediate axis, which can lead to the
destruction of the system.
operation
Always replace the address column if it has been
Clean the perimeter of the power steering system fallen or in case of shock.
BRAKE CLEANER (consult Vehicle:
Parts and ingredients for the repair) (04B, In-
4 - Steering box
Ingredients - Products.
The steering box should not be transported by the
through the tubes, there is a risk of damaging
III - SPECIFIC RECOMMENDATIONS the.
To ensure the proper functioning and the pres- When the vehicle is placed with the wheels suspended
thus, the steering box should not be subjected to movement-
system settings, do not attempt to repair the elements
violent outbursts from top to top.
different from those sold in After-Sales.
Risks: damage to the pinion teeth and the box of
To ensure the quality of the repair, use only - address can pose security risks
specifically the tools recommended by the builder. due to an unexpected address blockage.
36A-2
SET OF THE DIRECTION
Address: Precautions for repair 36A
5 - Axial bearing
116991
The axial ball joint limiters (1) are identified by
a color code. In case of extraction or substitution
axial rotator installation, ensure that it is mounted and
of the original color of the limiter.
8 - Electrical wiring
Respect the hygiene and the wiring layout
electric
36A-3
SET OF THE ADDRESS
Steering box: Extraction - Replacement 36A
II - STAGE OF EXTRACTION OF THE PIECE
STUDIED
Tighten pairs
IMPORTANT
To avoid any risk of damaging the systems,
apply safety and cleaning instructions and
the fundamental precautions before performing
tuar cualquier reparación (consultar36A,Conjunto
from the address, Address: Precautions for the
repair, page 36A-2) .
EXTRACTION
135320
Extract
the screws of the thermal screen of the box of di-
correction
the thermal screen of the steering box;
the screws (2) of the steering box,
the steering box.
36A-4
SET OF THE ADDRESS
Steering box: Extraction - Replacement 36A
REPOSITIONING
36A-5
SET OF THE ADDRESS
Steering rod: Extraction - Replacement 36A
II - STAGE OF EXTRACTION OF THE PIECE
Essential specialized tooling STUDIED
Tav. 476 Knee cap extractor.
Tightening pairs
IMPORTANT
To avoid any risk of damaging the systems,
apply safety and cleaning instructions and
the fundamental precautions before efec-
to make any repair (consult36A, Set
From the direction, Address: Precautions for the
repair, page 36A-2) .
134367
EXTRACTION Loosen the adjusting nut (1) for parallelism.
Remove the nut (2) from the tie rod ball joint of the di-
I - PREPARATION STAGE FOR THE Correction.
EXTRACTION
Extract the kneecap using the tool (Tab. 476).
Place the vehicle on a two-post lift
Loosen the steering link in the opposite direction
(consultarVehículo: Remolcado y levantamiento)
to the hands of the clock and memorize the number of turns
(02A, Means of lifting).
tasks for replenishment.
Remove the front wheels (consult 35A, Rue-
Extract the steering link (3).
the and tires:,Wheel: Extraction - Reposi-
tion, page35A-1) .
REPLACEMENT
36A-6
SET OF THE DIRECTION
Steering column: Extraction - Replacement 36A
III - FINAL STAGE
Place the wheel (consult 35A, Wheels and tires -
Ticos:, Wheel: Extraction - Replacement, page
35A-1).
Carry out an adjustment of the front axle (consult)
30A,Generalidades,Tren delantero: Reglaje, pá-
gina30A-31) .
36A-7
SET OF THE DIRECTION
Axial ball joint: Extraction - Replacement 36A
2 - Passenger side
Essential specialized tooling
Tightening pairs
IMPORTANT
137139
To avoid any risk of damaging the systems,
apply safety and cleaning instructions and Cut the large clamp (1) of the bellows of the steering.
the fundamental recommendations before efec- left side.
any repair (consult36A, Set
from the address, Address: Precautions for the Move the left steering bellows to one side.
repair, page 36A-2) .
Extract the bellows from the right steering box.
["consultar36A","Set of the address","Bellows"]
EXTRACTION Steering box: Extraction - Replacement
página36A-16) .
I - PREPARATION STAGE FOR THE
EXTRACTION
II - STAGE OF EXTRACTION OF THE PIECE
Put the vehicle on a two-post lift STUDIED
(consultarVehículo: Remolcado y levantamiento)
(02A, Means of lifting). To lock the wheels to release the tooth of the bar-
Extract: on the side of the pinion.
1 - Driver's side
Remove the bellows from the steering box (consult)
36A, Set of the address, Box bellows of
address: Extraction - Replacement, page 36A-
16) .
102206
36A-8
SET OF THE DIRECTION
Axial ball joint: Extraction - Replacement 36A
REPLACING 2 - Driver's side
to place:
I - PREPARATION STAGE FOR THE the bellows of the left steering box (consult
REPLACEMENT 36A, Set of the address, Box bellows of
address: Extraction - Replacement, page 36A-
16)
the left steering tie rod (consult
36A, Set of the address, Direction leaflet
Action: Extraction - Replacement, page 36A-6)
the front wheels (consult35A, Wheels and
neumáticos:,Rueda: Extracción - Reposición,
page35A-1) .
Make an adjustment of the front axle (consult)
30A,Generalidades,Tren delantero: Reglaje, pá-
gina30A-31) .
101355
1 - Passenger side
36A-9
SET OF THE DIRECTION
Direction column: Extraction - Replacement 36A
TURN LEFT
Extract
Indispensable material the driver's front airbag (consultAirbag
driver's front: Extraction - Replacement
diagnostic tool
(88C, Airbags and pretensioners)
Put the wheels straight. Lift the carpet off the floor to access the pin-
for folding.
Remove the carpet from the floor.
Remove screw (1) from the folding clamp.
Disconnect the battery (checkBattery: Extrac-
Section - Restocking) (80A Battery). Remove the folding clamp.
36A-10
SET OF THE ADDRESS
Direction column: Extraction - Replacement 36A
LEFT TURN
136692 134366
Disconnect the connector (2) on the electric lock Extract:
from the address column.
the nuts (4) of the steering column,
the address column.
REPLACEMENT
134365
Disconnect the connectors from the direction column.
ción (3) .
Unplug the wiring of the steering column.
36A-11
SET OF THE DIRECTION
Direction column: Extraction - Replacement 36A
TURN LEFT
the set of controls under the steering wheel (consult
Set of controls under the steering wheel: Extrac-
(84A, Command - Signaling)
the steering wheel grips,
the steering wheel (consult36A, Set
from the direction, Steering wheel: Extrac-
section - Replenishment, page 36A-22
the driver's front airbag (consult Airbag
driver's front: Extraction - Replacement
(88C, Airbags and pretensioners).
Connect the battery (consultBattery: Extraction -
Replacement) (80A, Battery).
Apply the Procedure after the repair
through the diagnostic tool:
connect the diagnostic tool,
select 'Electric power steering calculator'
trica
134366 switch to repair mode,
Tighten in order and at the same time the nuts of the column-
visualize the 'Procedure after the repair-'
to the address (21 N.m). "action" for the selected calculator,
Secure the wiring to the steering column. select "Electric power steering set"
to connect under 'List of items stored in this'
calculator
the connectors of the address column,
carry out the operations described in the 'Pro-
the connector of the electric lock of the column procedure that must be applied after the repair.
address.
To control the geometry of rolling stock
sultar30A,Generalidades,Trenes rodantes:
Note: Control, page 30A-20.
m
etsysgnikcol eht taht yf i reV Adjust the front end, if necessary (consult
You are applied correctly. 30A, Generalities, Front train: Adjustment, page-
gina30A-31)
Place the folding clamp in the steering box.
be careful not to change it more than one tooth in re-
relationship with its initial position.
36A-12
SET OF THE ADDRESS
Direction column: Extraction - Replacement 36A
DIRECTION TO THE RIGHT
EXTRACTION
36A-13
SET OF THE ADDRESS
Direction Column: Extraction - Replacement 36A
RIGHT DIRECTION
136692 137655
Disconnect the connector (2) on the electric lock aExtraer:
from the address column.
the nuts of the steering column,
the address column.
REPLACEMENT
134365
Disconnect the connectors from the direction column.
ion (3).
Release the wiring of the steering column.
36A-14
SET OF THE DIRECTION
Direction Column: Extraction - Replacement 36A
RIGHT TURN
the set of controls under the steering wheel (consult
Set of controls under the steering wheel: Extract-
(Replacement) (84A, Control - Signaling),
the little shells of the steering wheel,
the steering wheel (consult36A, Set
from the steering, Steering wheel: Extrac-
action - Replacement, page 36A-22)
the driver's front airbag (consultAirbag
driver's front: Extraction - Replacement
(88C, Airbags and pretensioners).
Check that the steering wheel is correct.
aligned mind.
Connect the battery (consultBattery: Extraction -
Replacement) (80A, Battery).
Apply the Procedure after the repair
with diagnostic tool:
connect the diagnostic tool
137655 select "Electric power steering calculator"
Tighten the nut screws of the steering column trica
tion (21 N.m). switch to repair mode,
Secure the wiring to the steering column. visualize the 'Procedure after the repair-'
Connect: "tion" for the selected calculator,
select 'Electric power steering set'
the connectors of the address column, under "List of items stored in this
the connector of the electric bolt of the column of calculator
address. carry out the operations described in the 'Pro-
procedure that must be applied after the repair.
Note: to control the geometry of the rolling stock
sultar30A,Generalidades,Tren delantero: Valo-
gnikcol dexi f eht taht yf i reV
adjustment network, page 30A-27.
connectors are applied correctly.
36A-15
SET OF THE DIRECTION
Steering box bellows: Removal - Replacement 36A
IMPORTANT
To avoid any risk of damaging the systems,
apply the safety and cleaning instructions and
the fundamental recommendations before efec-
any repair (consult 36A, Assembly
from the address, Address: Precautions for the
repair, page 36A-2) .
EXTRACTION
Put the vehicle on a two-column lift
(consultarVehículo: Remolcado y levantamiento)
(02A, Means of lifting).
Extract
the front wheels (consult 35A, Wheels and
neumáticos:,Rueda: Extracción - Reposición,
page35A-1)
the nut of the steering joint 134344
Extract the bellows (3) from the steering box.
the steering tie rod (consult 36A, Set
from the direction, Steering wheel ticket: Extrac-
Section - Restocking, page 36A-6. REPLACEMENT
137139
Cut the clamp (1) on the bellows of the box of di-
correction.
Remove the clamp (2) from the bellows of the box of di-
rection.
36A-16
SET OF THE ADDRESS
Steering box bellows: Removal - Replacement 36A
Clean the contact surfaces of the bellows - box
surface cleaner
(consult vehicle: parts and ingredients for the
repair) (04B, Ingredients - Products).
Note:
Place the address imperatively at the point.
means to ensure air balance in
the bellows.
Note:
d ot ton l uferac eB
risk of irreversible deterioration.
36A-17
SET OF THE ADDRESS
Dashboard Board: Extraction - Replenishment 36A
REPLACEMENT
IMPORTANT
I - STAGE OF REPLACEMENT OF THE PIECE
To avoid any risk of damaging the systems, STUDIED
apply the safety and cleaning instructions and
the fundamental recommendations before efec- To place the gasket of the steering box board.
to make any repair (consult36A, Set Fit the board joint into the steering box.
from the address, Address: Precautions for the
repair, page 36A-2)
II - FINAL STAGE
to place:
EXTRACTION
the cradle of the front train (consult31A, Element-
to front carriers, front cradle of the train
I - PREPARATION STAGE FOR THE tero: Extraction - Replacement, page31A-82)
EXTRACTION
the front wheels (consult 35A, Wheels and
Put the vehicle on a two-post lift neumáticos:,Rueda: Extracción - Reposición,
(consultarVehículo: Remolcado y levantamiento) page35A-1).
(02A, Means of lifting). to control the geometry of rolling stock
Extract sultar30A,Generalidades,Trenes rodantes:
Control, page 30A-20).
the front wheels (consult 35A, Wheels and
Adjust the front end, if necessary (consult
neumáticos:,Rueda: Extracción - Reposición,
30A,Generalidades,Tren delantero: Reglaje, pá-
page35A-1)
gina30A-31)
the cradle of the front train (consult31A, Element-
to front carriers, cradle of the front train
tero: Extraction - Replacement, page 31A-82.
134345
Loosen the board joint (1) with a wrench (2)
flat plow
Remove the joint from the steering box board.
36A-18
SET OF THE DIRECTION
Intermediate axis: Extraction - Replacement 36A
II - STAGE OF EXTRACTION OF THE PIECE
STUDIED
Tightening pairs
137147
Remove the screw (1) from the folding clamp.
137527
IMPORTANT
To avoid any risk of damaging the systems,
apply the safety and cleaning instructions and
the fundamental recommendations before making
make any repair (consult 36A, Set
from the address, Address: Precautions for the
repair, page 36A-2) .
127653
Mark the position of the intermediate axis (2) in the column
mna.
EXTRACTION
36A-19
SET OF THE ADDRESS
Intermediate axis: Extraction - Replacement 36A
II - REPLACEMENT STAGE OF THE PART
STUDIED
118664
Remove screw (3) from the intermediate shaft, column side
118922
to the address.
Place the intermediate axis in the direction column
Remove the folding pin from the steering box.
paying attention not to move it more than one
Extract the intermediate axis by pulling it in that direction. tooth regarding its initial position.
from the arrow. to control the correct positioning of the axis inter-
middle, side direction column.
REPLACEMENT Before tightening the screw of the intermediate shaft in the column-
to the address.
I - PREPARATION STAGE FOR THE Pull the intermediate shaft of the steering column
REPLACEMENT to check for the presence of the screw in the throat.
parts that need to be systematically replaced:
Direction folding clamp screw (13.04,
01,07).
Always replace the intermediate shaft screw in the
side of the address column.
36A-20
SET OF THE DIRECTION
Intermediate axis: Extraction - Replacement 36A
137147
Reattach the folding clamp.
Check that the folding clamp is in the
correct position in the drive pinion queue
the steering box.
Before tightening the screw of the folding clamp.
Press the pairs:
the screw of the intermediate shaft on the side of the co-
steering column (31 N.m),
the folding clamp screw (62 N.m).
36A-21
SET OF THE DIRECTION
Steering wheel: Removal - Replacement 36A
II - STAGE OF EXTRACTION OF THE PIECE
STUDIED
Tighten pairs
IMPORTANT
Consult the safety and cleaning guidelines.
and the fundamental recommendations before
carry out any repair (consult 36A, Con-
next to the address, Address: Precautions
for the repair, page 36A-2.
EXTRACTION
ATTENTION
ATTENTION
To ensure that electronic systems
The incorrect alignment of the wheels can
function properly, do not damage the systems
provoke the destruction of the rotary contactor.
of blocking the connectors.
Remove the driver's front airbag (consult)
Remove the flyer.
Driver's front airbag: Extraction - Repo-
position) a
Put the wheels straight. ATTENTION
Disconnect the connectors. To avoid damaging the rotary contactor, do not turn.
the moving part of the rotary contactor.
REPLACEMENT
36A-22
SET OF THE ADDRESS
Steering wheel: Removal - Replacement 36A
II - STAGE OF REPLACEMENT OF THE PART
STUDIED
105327
a
125367
ATTENTION
To avoid damaging the column or the steering wheel of
direction, align the column positioners
steering wheel.
125368
Ensure that index (3) is aligned with IV - CONTROL AFTER REPAIR
the clips (4) .
Turn on the ignition.
Make sure the index appears through the peephole
(5) . Check the operation of the rotary contactor:
36A-23