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Steering System Repair Guidelines

The document provides instructions for repairing the steering assembly of a vehicle. It explains the elements of the steering assembly, the safety precautions that must be taken before and during the repair, and the steps to extract and replace the steering box and the steering link.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
52 views23 pages

Steering System Repair Guidelines

The document provides instructions for repairing the steering assembly of a vehicle. It explains the elements of the steering assembly, the safety precautions that must be taken before and during the repair, and the steps to extract and replace the steering box and the steering link.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

SET OF THE ADDRESS

Address: List and location of the elements 36A

127570

(1) Steering column


(2) Axial ball joint rod
(3) Fixing screws of
(4) Steering box bellows
5 Adjustment lever of the column
give me direction
(6) Steering wheel

36A-1
SET OF THE DIRECTION
Address: Precautions for the repair 36A
I - SECURITY 1 - Power steering circuit

1 - Guidelines that must be followed before a - Power steering fluid


intervene Respect the use of the prescribed liquid by the cons-
Constructor to guarantee the system's features
In case of an operation that requires the use of a (consultVehicle: Parts and ingredients for the
elevator, respect the safety instructions (consult- repair) (04B, Ingredients - Products).
Vehicle: Towed and lifted) (02A,
Lifting means. b - Cleaning plugs

To prevent impurities from entering the circuit of the


2 - Instruction that must be followed during the assisted direction, use cleaning plugs in the
operation different disassembled parts.

2 - Sealing joints
IMPORTANT
Wearing cut-resistant gloves during the opera. To ensure proper sealing of the circuit
action. of power steering, replace the joints of the tubes
of assisted guidance in each extraction of the tubes.

3 - Fixing screws of
ATTENTION
So that the surrounding elements do not deteriorate
yes, prevent the liquid spill. ATTENTION
To avoid damaging the column or the steering wheel
action, align the column-steering positioners.
II - CLEANING
Do not place the address column on the handle.
of tuning.
1 - Instructions that must be followed before
Do not hold the address column by the grip
intervene neither by adjustment nor by wiring.

Protect the body elements with a cover Manipulate the set "address column - axis"
susceptible to being damaged by the liquid from the direction intermediate » holding each of the parts (a
assisted fertilization. one hand on the column and the other on the intermediate axis). If
the address column is not manipulated correctly
The risks are that the steering column may fall.
2 - Instruction that must be respected during the ction or the intermediate axis, which can lead to the
destruction of the system.
operation
Always replace the address column if it has been
Clean the perimeter of the power steering system fallen or in case of shock.
BRAKE CLEANER (consult Vehicle:
Parts and ingredients for the repair) (04B, In-
4 - Steering box
Ingredients - Products.
The steering box should not be transported by the
through the tubes, there is a risk of damaging
III - SPECIFIC RECOMMENDATIONS the.

To ensure the proper functioning and the pres- When the vehicle is placed with the wheels suspended
thus, the steering box should not be subjected to movement-
system settings, do not attempt to repair the elements
violent outbursts from top to top.
different from those sold in After-Sales.
Risks: damage to the pinion teeth and the box of
To ensure the quality of the repair, use only - address can pose security risks
specifically the tools recommended by the builder. due to an unexpected address blockage.

36A-2
SET OF THE DIRECTION
Address: Precautions for repair 36A
5 - Axial bearing

116991
The axial ball joint limiters (1) are identified by
a color code. In case of extraction or substitution
axial rotator installation, ensure that it is mounted and
of the original color of the limiter.

6 - Power steering pump


Do not run the engine without steering fluid in it.
circuit.

7 - Electric Pump Group


Do not run the engine without steering fluid in it
circuit.

8 - Electrical wiring
Respect the hygiene and the wiring layout
electric

36A-3
SET OF THE ADDRESS
Steering box: Extraction - Replacement 36A
II - STAGE OF EXTRACTION OF THE PIECE
STUDIED
Tighten pairs

screws of the box of 180 N.m


address

IMPORTANT
To avoid any risk of damaging the systems,
apply safety and cleaning instructions and
the fundamental precautions before performing
tuar cualquier reparación (consultar36A,Conjunto
from the address, Address: Precautions for the
repair, page 36A-2) .

EXTRACTION

I - PREPARATION STAGE FOR THE


EXTRACTION
Place the vehicle on a two-column lift
(consultarVehículo: Remolcado y levantamiento) 134345
(02A, Means of lifting). Release the panel joint (1) of the steering box.
Extract Extract the joint from the steering box board.
the front wheels (consult35A, Wheels and
neumáticos:,Rueda: Extracción - Reposición,
page35A-1)
the screws of the engine underguard,
the protector under the engine
the cradle of the front train (consult31A, Element-
for front carriers, cradle of the front train
Extraction - Replacement, page 31A-82.

135320
Extract
the screws of the thermal screen of the box of di-
correction
the thermal screen of the steering box;
the screws (2) of the steering box,
the steering box.

36A-4
SET OF THE ADDRESS
Steering box: Extraction - Replacement 36A
REPOSITIONING

I - PREPARATION STAGE FOR THE


REPLACEMENT
parts that need to be systematically replaced:
Steering box screws (13,04,03,05).

II - STAGE OF REPLACEMENT OF THE PART


STUDIED
Place the address box.
Tighten the screws of the steering box
(180 N.m).
to place:
the thermal screen of the steering box;
the board meeting.
Secure it in the board meeting.

III - FINAL STAGE


to place:
the front train cradle (consult31A, Element-
to front carriers, Cradle of the front train
tero: Extraction - Replacement, page 31A-82)
the protector under the engine,
the front wheels (consult 35A, Wheels and
neumáticos:,Rueda: Extracción - Reposición,
page35A-1)
to control the geometry of the rolling stock
sultar30A,Generalidades,Trenes rodantes:
Control, page 30A-20).
If necessary, adjust the geometry (consult 30A,
Generalities, Front axle: Adjustments, page
30A-31) of the rolling stock.

36A-5
SET OF THE ADDRESS
Steering rod: Extraction - Replacement 36A
II - STAGE OF EXTRACTION OF THE PIECE
Essential specialized tooling STUDIED
Tav. 476 Knee cap extractor.

Tightening pairs

ball joint nut of the 37 N.m


steering wheel

adjustment locknut 53 N.m


of parallelism

IMPORTANT
To avoid any risk of damaging the systems,
apply safety and cleaning instructions and
the fundamental precautions before efec-
to make any repair (consult36A, Set
From the direction, Address: Precautions for the
repair, page 36A-2) .

134367
EXTRACTION Loosen the adjusting nut (1) for parallelism.
Remove the nut (2) from the tie rod ball joint of the di-
I - PREPARATION STAGE FOR THE Correction.
EXTRACTION
Extract the kneecap using the tool (Tab. 476).
Place the vehicle on a two-post lift
Loosen the steering link in the opposite direction
(consultarVehículo: Remolcado y levantamiento)
to the hands of the clock and memorize the number of turns
(02A, Means of lifting).
tasks for replenishment.
Remove the front wheels (consult 35A, Rue-
Extract the steering link (3).
the and tires:,Wheel: Extraction - Reposi-
tion, page35A-1) .
REPLACEMENT

I - PREPARATION STAGE FOR THE


REPLACEMENT
parts that need to be systematically replaced:
Steering ball joint nut (13,04,02,03).

II - REPLACEMENT STAGE OF THE PART


STUDIED
Screw the steering rod by giving the number of
turns memorized during extraction.
Place the steering knuckle on the hub.
To put on the steering joint nut.
Squeeze the pears:
the nut of the steering linkage rod
(37 N.m)
the parallelism adjustment contract (53
N.m).

36A-6
SET OF THE DIRECTION
Steering column: Extraction - Replacement 36A
III - FINAL STAGE
Place the wheel (consult 35A, Wheels and tires -
Ticos:, Wheel: Extraction - Replacement, page
35A-1).
Carry out an adjustment of the front axle (consult)
30A,Generalidades,Tren delantero: Reglaje, pá-
gina30A-31) .

36A-7
SET OF THE DIRECTION
Axial ball joint: Extraction - Replacement 36A
2 - Passenger side
Essential specialized tooling

Dir. 1903 Box locking tool


address

Dir. 1305-01 Useful for extraction - reposi-


axial rotation of the patella dia-
metro 35 mm to 41 mm.

Tightening pairs

axial pivot bolt 53 N.m

IMPORTANT
137139
To avoid any risk of damaging the systems,
apply safety and cleaning instructions and Cut the large clamp (1) of the bellows of the steering.
the fundamental recommendations before efec- left side.
any repair (consult36A, Set
from the address, Address: Precautions for the Move the left steering bellows to one side.
repair, page 36A-2) .
Extract the bellows from the right steering box.
["consultar36A","Set of the address","Bellows"]
EXTRACTION Steering box: Extraction - Replacement
página36A-16) .
I - PREPARATION STAGE FOR THE
EXTRACTION
II - STAGE OF EXTRACTION OF THE PIECE
Put the vehicle on a two-post lift STUDIED
(consultarVehículo: Remolcado y levantamiento)
(02A, Means of lifting). To lock the wheels to release the tooth of the bar-
Extract: on the side of the pinion.

the front wheels (consult35A, Wheels and


neumáticos:,Rueda: Extracción - Reposición,
page35A-1)
the steering linkage (consult36A, Set
from the direction, Steering wheel: Extrac-
tion - Restocking, page 36A-6).

1 - Driver's side
Remove the bellows from the steering box (consult)
36A, Set of the address, Box bellows of
address: Extraction - Replacement, page 36A-
16) .

102206

Place the tool (Dir. 1903) (1) in the direction box


on the side of the pine cone.

Unlock the axial rod end link using the


useful (Dir. 1305-01)(2) .

Extract the axial joint rod.

36A-8
SET OF THE DIRECTION
Axial ball joint: Extraction - Replacement 36A
REPLACING 2 - Driver's side
to place:

I - PREPARATION STAGE FOR THE the bellows of the left steering box (consult
REPLACEMENT 36A, Set of the address, Box bellows of
address: Extraction - Replacement, page 36A-
16)
the left steering tie rod (consult
36A, Set of the address, Direction leaflet
Action: Extraction - Replacement, page 36A-6)
the front wheels (consult35A, Wheels and
neumáticos:,Rueda: Extracción - Reposición,
page35A-1) .
Make an adjustment of the front axle (consult)
30A,Generalidades,Tren delantero: Reglaje, pá-
gina30A-31) .

101355

parts that need to be systematically replaced:


Axial steering joint washer (13.04,
02,04).

parts that need to be systematically replaced:


Steering ball joint nut (13,04,02,03).

parts that need to be systematically replaced:


Steering box bellows (13,04,03,02) extracted.

parts that need to be systematically replaced:


Bellows clamp for the steering box (13,
04,03,06)

II - REPLACEMENT STAGE OF THE PART


STUDIED

Place the axial ball joint link.

Tighten the axial joint nut (53 N.m)


with the tool (Dir. 1305-01).

III - FINAL STAGE

1 - Passenger side

To place the bellows of the right steering box


(consultar36A, Set of the address, Bellows
from the steering box: Extraction - Replacement
page36A-16)

Install the left steering box bellows.

to place a new left steering clamp


yes.

36A-9
SET OF THE DIRECTION
Direction column: Extraction - Replacement 36A
TURN LEFT
Extract
Indispensable material the driver's front airbag (consultAirbag
driver's front: Extraction - Replacement
diagnostic tool
(88C, Airbags and pretensioners)

the steering wheel (consult 36A, Assembly


Tighten pairs from the steering, Steering wheel: Extrac-
Action - Restocking, page 36A-22)
column nuts 21 N.m
of address the screws of the steering wheel casing,

hinged clamp screw 62 N.m the shells of the steering wheel


blue in the direct box
action the set of controls under the steering wheel (consult)
Set of controls under the steering wheel: Extrac-
cession - Restocking) (84A, Control - Signaling).

IMPORTANT the lower trim of the dashboard (with-


To avoid any risk of damaging the systems, board panel: Extraction - Replacement
apply the safety and cleaning instructions and (57A, Interior accessories)
the fundamental precautions before efec-
any repair (consult36A, Set the front foot air distribution duct
from the address, Address: Precautions for the pipe (consult air distribution duct
repair, page 36A-2). from the front foot: Extraction - Replacement)
(61A, Heating).

EXTRACTION II - STAGE OF EXTRACTION OF THE PIECE


STUDIED
I - PREPARATION STAGE FOR THE
EXTRACTION

Apply the procedure before the repair with


diagnostic tool:

connect the diagnostic tool,

select 'Electric Power Steering Calculator'


trica

switch to repair mode,

visualize the 'Procedure that should be applied


"before the repair" for the calculator,

Select 'Electric Power Steering Set'


under 'List of items stored in this
calculator

perform the operations described in the section "Pro-


procedure that must be applied before the repair
tion. 137147

Put the wheels straight. Lift the carpet off the floor to access the pin-
for folding.
Remove the carpet from the floor.
Remove screw (1) from the folding clamp.
Disconnect the battery (checkBattery: Extrac-
Section - Restocking) (80A Battery). Remove the folding clamp.

36A-10
SET OF THE ADDRESS
Direction column: Extraction - Replacement 36A
LEFT TURN

136692 134366
Disconnect the connector (2) on the electric lock Extract:
from the address column.
the nuts (4) of the steering column,
the address column.

REPLACEMENT

I - PREPARATION STAGE FOR THE


REPLACEMENT
parts that need to be systematically replaced:
Folding direction clamp screw (13.04,
01,07).

II - REPLACEMENT STAGE OF THE PART


STUDIED
To place the address column.

134365
Disconnect the connectors from the direction column.
ción (3) .
Unplug the wiring of the steering column.

36A-11
SET OF THE DIRECTION
Direction column: Extraction - Replacement 36A
TURN LEFT
the set of controls under the steering wheel (consult
Set of controls under the steering wheel: Extrac-
(84A, Command - Signaling)
the steering wheel grips,
the steering wheel (consult36A, Set
from the direction, Steering wheel: Extrac-
section - Replenishment, page 36A-22
the driver's front airbag (consult Airbag
driver's front: Extraction - Replacement
(88C, Airbags and pretensioners).
Connect the battery (consultBattery: Extraction -
Replacement) (80A, Battery).
Apply the Procedure after the repair
through the diagnostic tool:
connect the diagnostic tool,
select 'Electric power steering calculator'
trica
134366 switch to repair mode,
Tighten in order and at the same time the nuts of the column-
visualize the 'Procedure after the repair-'
to the address (21 N.m). "action" for the selected calculator,
Secure the wiring to the steering column. select "Electric power steering set"
to connect under 'List of items stored in this'
calculator
the connectors of the address column,
carry out the operations described in the 'Pro-
the connector of the electric lock of the column procedure that must be applied after the repair.
address.
To control the geometry of rolling stock
sultar30A,Generalidades,Trenes rodantes:
Note: Control, page 30A-20.

m
etsysgnikcol eht taht yf i reV Adjust the front end, if necessary (consult
You are applied correctly. 30A, Generalities, Front train: Adjustment, page-
gina30A-31)
Place the folding clamp in the steering box.
be careful not to change it more than one tooth in re-
relationship with its initial position.

Tighten the screw of the folding clamp in the


steering box (62 N.m).
To install the carpet on the floor.

III - FINAL STAGE


to place:
the front foot air distribution duct
tero (consult air distribution duct
from the front foot: Extraction - Replacement
(61A, Heating)
the lower trim of the dashboard (with-
board table: Extraction - Respite-
(57A, Interior accessories),

36A-12
SET OF THE ADDRESS
Direction column: Extraction - Replacement 36A
DIRECTION TO THE RIGHT

the steering wheel (check 36A, Assembly


of the steering, Steering wheel: Extrac-
Indispensable material
Section - Restocking, page 36A-22)
diagnostic tool the screws of the steering wheel hub,
the shells of the steering wheel,
Pairs of tightening the set of controls under the steering wheel (consult)
Set of controls under the steering wheel: Extrac-
nuts of the column 21 N.m tion - Restocking) (84A, Command - Signaling),
of address
the lower trim of the dashboard (with-
hinge clamp screw 62 N.m Lower covered sultano of the board
ble in the direction box do: Extraction - Replacement) (57A, Accessories
ción interiors),
the front foot air distribution duct
tero (consult air distribution duct
IMPORTANT from the front foot: Extraction - Replacement
(61A, Heating).
To avoid any risk of damaging the systems,
apply safety and cleaning instructions and
the fundamental recommendations before efec- II - STAGE OF EXTRACTION OF THE PIECE
any repair (consult 36A, Set STUDIED
from the address, Address: Precautions for the
repair, page 36A-2) .

EXTRACTION

I - PREPARATION STAGE FOR THE


EXTRACTION
Apply the procedure before the repair with
diagnostic tool:
connect diagnostic tool
select 'Electric Power Steering Calculator'
trica
switch to repair mode,
visualize the 'Procedure that must be applied
"before the repair" for the calculator,
select 'Electric power steering set
under 'List of elements stored in this' 137147
calculator Lift the carpet off the floor to access the pin-
carry out the operations described in the section "Pro- for folding.
procedure that must be applied after the repair. Remove the screw (1) from the foldable clamp.
Put the wheels straight. Remove the folding clip.
Remove the carpet from the floor.
Disconnect the battery (consultBattery: Extrac-
Action - Restocking) (80A Battery).
aExtraer:
the driver's front airbag (consultAirbag
driver's front: Extraction - Replacement
(88C, Airbags and pretensioners),

36A-13
SET OF THE ADDRESS
Direction Column: Extraction - Replacement 36A
RIGHT DIRECTION

136692 137655
Disconnect the connector (2) on the electric lock aExtraer:
from the address column.
the nuts of the steering column,
the address column.

REPLACEMENT

I - PREPARATION STAGE FOR THE


REPLACEMENT
parts that need to be systematically replaced:
Direction folding clamp screw (13.04,
01,07).

II - STAGE OF REPLACEMENT OF THE PART


STUDIED
Put the address column.

134365
Disconnect the connectors from the direction column.
ion (3).
Release the wiring of the steering column.

36A-14
SET OF THE DIRECTION
Direction Column: Extraction - Replacement 36A
RIGHT TURN
the set of controls under the steering wheel (consult
Set of controls under the steering wheel: Extract-
(Replacement) (84A, Control - Signaling),
the little shells of the steering wheel,
the steering wheel (consult36A, Set
from the steering, Steering wheel: Extrac-
action - Replacement, page 36A-22)
the driver's front airbag (consultAirbag
driver's front: Extraction - Replacement
(88C, Airbags and pretensioners).
Check that the steering wheel is correct.
aligned mind.
Connect the battery (consultBattery: Extraction -
Replacement) (80A, Battery).
Apply the Procedure after the repair
with diagnostic tool:
connect the diagnostic tool
137655 select "Electric power steering calculator"
Tighten the nut screws of the steering column trica
tion (21 N.m). switch to repair mode,
Secure the wiring to the steering column. visualize the 'Procedure after the repair-'
Connect: "tion" for the selected calculator,
select 'Electric power steering set'
the connectors of the address column, under "List of items stored in this
the connector of the electric bolt of the column of calculator
address. carry out the operations described in the 'Pro-
procedure that must be applied after the repair.
Note: to control the geometry of the rolling stock
sultar30A,Generalidades,Tren delantero: Valo-
gnikcol dexi f eht taht yf i reV
adjustment network, page 30A-27.
connectors are applied correctly.

Place the folding clamp in the steering box, you-


be careful not to change it by more than one tooth in re-
relationship with its initial position.

Tighten the screw of the folding clamp.


steering box (62 N.m).
Installing the carpet on the floor.

III - FINAL STAGE


Place:

the front foot air distribution duct


tero (consult air distribution duct
from the front foot: Extraction - Replacement)
(61A, Heating)
the lower trim of the dashboard (with-
Lower upholstered trim of the dashboard
do: Extraction - Replacement) (57A, Accessories
interiors),

36A-15
SET OF THE DIRECTION
Steering box bellows: Removal - Replacement 36A
IMPORTANT
To avoid any risk of damaging the systems,
apply the safety and cleaning instructions and
the fundamental recommendations before efec-
any repair (consult 36A, Assembly
from the address, Address: Precautions for the
repair, page 36A-2) .

EXTRACTION
Put the vehicle on a two-column lift
(consultarVehículo: Remolcado y levantamiento)
(02A, Means of lifting).
Extract
the front wheels (consult 35A, Wheels and
neumáticos:,Rueda: Extracción - Reposición,
page35A-1)
the nut of the steering joint 134344
Extract the bellows (3) from the steering box.
the steering tie rod (consult 36A, Set
from the direction, Steering wheel ticket: Extrac-
Section - Restocking, page 36A-6. REPLACEMENT

STAGE OF EXTRACTION OF THE PIECE I - PREPARATION STAGE FOR THE


STUDIED REPLACEMENT
parts that need to be systematically replaced:
Steering box bellows (13,04,03,02)
parts that need to be systematically replaced:
Bellows clamp of the steering box (13,
04,03,06
parts that need to be systematically replaced:
Steering rod end nut (13,04,02,03)
Lubricate with silicone grease (consult vehicle:
parts and ingredients for the repair) (04B,
Ingredients - Products) the contact area of
bellows of the steering box to facilitate the entry
reduction in the axial ball joint linkage.

137139
Cut the clamp (1) on the bellows of the box of di-
correction.
Remove the clamp (2) from the bellows of the box of di-
rection.

36A-16
SET OF THE ADDRESS
Steering box bellows: Removal - Replacement 36A
Clean the contact surfaces of the bellows - box
surface cleaner
(consult vehicle: parts and ingredients for the
repair) (04B, Ingredients - Products).

Note:
Place the address imperatively at the point.
means to ensure air balance in
the bellows.

Note:
d ot ton l uferac eB
risk of irreversible deterioration.

II - STAGE OF REPLACEMENT OF THE PART


STUDIED
to place
a new bellows for the steering box,
a new bellows clamp for the steering box
tion on the side box of direction,
a new bellows clamp for the steering box
action on the steering knuckle side.

III - FINAL STAGE


to place:
the nut of the steering joint,
the steering knuckle (consult36A, Set of
the address, Steering wheel: Extraction -
Replacement, page 36A-6)
the front wheels (consult35A, Wheels and
neumáticos:,Rueda: Extracción - Reposición,
page35A-1).
Make an adjustment to the front axle (consult)
30A,Generalidades,Tren delantero: Reglaje, pá-
gina30A-31).

36A-17
SET OF THE ADDRESS
Dashboard Board: Extraction - Replenishment 36A
REPLACEMENT
IMPORTANT
I - STAGE OF REPLACEMENT OF THE PIECE
To avoid any risk of damaging the systems, STUDIED
apply the safety and cleaning instructions and
the fundamental recommendations before efec- To place the gasket of the steering box board.
to make any repair (consult36A, Set Fit the board joint into the steering box.
from the address, Address: Precautions for the
repair, page 36A-2)
II - FINAL STAGE
to place:
EXTRACTION
the cradle of the front train (consult31A, Element-
to front carriers, front cradle of the train
I - PREPARATION STAGE FOR THE tero: Extraction - Replacement, page31A-82)
EXTRACTION
the front wheels (consult 35A, Wheels and
Put the vehicle on a two-post lift neumáticos:,Rueda: Extracción - Reposición,
(consultarVehículo: Remolcado y levantamiento) page35A-1).
(02A, Means of lifting). to control the geometry of rolling stock
Extract sultar30A,Generalidades,Trenes rodantes:
Control, page 30A-20).
the front wheels (consult 35A, Wheels and
Adjust the front end, if necessary (consult
neumáticos:,Rueda: Extracción - Reposición,
30A,Generalidades,Tren delantero: Reglaje, pá-
page35A-1)
gina30A-31)
the cradle of the front train (consult31A, Element-
to front carriers, cradle of the front train
tero: Extraction - Replacement, page 31A-82.

II - STAGE OF EXTRACTION OF THE PIECE


STUDIED

134345
Loosen the board joint (1) with a wrench (2)
flat plow
Remove the joint from the steering box board.

36A-18
SET OF THE DIRECTION
Intermediate axis: Extraction - Replacement 36A
II - STAGE OF EXTRACTION OF THE PIECE
STUDIED
Tightening pairs

intermediate shaft screw 31 N.m


God on the side of the colu-
address

folding clamp screw 62 N.m

137147
Remove the screw (1) from the folding clamp.

137527

(1) Foldable clamp screws


(2) Intermediate axis
(3) Intermediate axle screw in the
address column

IMPORTANT
To avoid any risk of damaging the systems,
apply the safety and cleaning instructions and
the fundamental recommendations before making
make any repair (consult 36A, Set
from the address, Address: Precautions for the
repair, page 36A-2) .
127653
Mark the position of the intermediate axis (2) in the column
mna.
EXTRACTION

I - PREPARATION STAGE FOR THE


EXTRACTION

Put the wheels straight.

Lift the carpet from the floor to access the tor-


foldable clamp ring.

36A-19
SET OF THE ADDRESS
Intermediate axis: Extraction - Replacement 36A
II - REPLACEMENT STAGE OF THE PART
STUDIED

118664
Remove screw (3) from the intermediate shaft, column side
118922
to the address.
Place the intermediate axis in the direction column
Remove the folding pin from the steering box.
paying attention not to move it more than one
Extract the intermediate axis by pulling it in that direction. tooth regarding its initial position.
from the arrow. to control the correct positioning of the axis inter-
middle, side direction column.
REPLACEMENT Before tightening the screw of the intermediate shaft in the column-
to the address.
I - PREPARATION STAGE FOR THE Pull the intermediate shaft of the steering column
REPLACEMENT to check for the presence of the screw in the throat.
parts that need to be systematically replaced:
Direction folding clamp screw (13.04,
01,07).
Always replace the intermediate shaft screw in the
side of the address column.

36A-20
SET OF THE DIRECTION
Intermediate axis: Extraction - Replacement 36A

137147
Reattach the folding clamp.
Check that the folding clamp is in the
correct position in the drive pinion queue
the steering box.
Before tightening the screw of the folding clamp.
Press the pairs:
the screw of the intermediate shaft on the side of the co-
steering column (31 N.m),
the folding clamp screw (62 N.m).

III - FINAL STAGE


To lay the carpet on the floor.
Check that the steering wheel is in a straight position.

To control the geometry of the rolling stock (with-


sultar30A,Generalidades,Trenes rodantes:
Control, page 30A-20).
Adjust the front end, if necessary (consult
30A,Generalidades,Tren delantero: Reglaje, pá-
gina30A-31) .

36A-21
SET OF THE DIRECTION
Steering wheel: Removal - Replacement 36A
II - STAGE OF EXTRACTION OF THE PIECE
STUDIED
Tighten pairs

screw new of the 44 N.m


steering wheel

IMPORTANT
Consult the safety and cleaning guidelines.
and the fundamental recommendations before
carry out any repair (consult 36A, Con-
next to the address, Address: Precautions
for the repair, page 36A-2.

EXTRACTION

I - PREPARATION STAGE FOR THE


EXTRACTION
Apply the method to deactivate the systems of
safety. (consult Airbag and pretensioners: Pre-
guarantees for the repair 122730
Remove the screw (1) from the steering wheel.
a

ATTENTION
ATTENTION
To ensure that electronic systems
The incorrect alignment of the wheels can
function properly, do not damage the systems
provoke the destruction of the rotary contactor.
of blocking the connectors.
Remove the driver's front airbag (consult)
Remove the flyer.
Driver's front airbag: Extraction - Repo-
position) a
Put the wheels straight. ATTENTION
Disconnect the connectors. To avoid damaging the rotary contactor, do not turn.
the moving part of the rotary contactor.

REPLACEMENT

I - PREPARATION STAGE FOR THE


REPOSITIONING
parts that need to be systematically replaced:
Steering wheel screws (13,04,01,09).

36A-22
SET OF THE ADDRESS
Steering wheel: Removal - Replacement 36A
II - STAGE OF REPLACEMENT OF THE PART
STUDIED

105327

a
125367

ATTENTION
To avoid damaging the column or the steering wheel of
direction, align the column positioners
steering wheel.

To place the steering wheel.

aConectar los conectores.

Place the new steering wheel nut.

Tighten the new steering wheel bolt (44


N.m).

III - FINAL STAGE

aColocar el airbag frontal del conductor (consultar


Driver's frontal airbag: Extraction - Repo-
position)

125368
Ensure that index (3) is aligned with IV - CONTROL AFTER REPAIR
the clips (4) .
Turn on the ignition.
Make sure the index appears through the peephole
(5) . Check the operation of the rotary contactor:

turn the steering wheel to the left until it stops,

turn the steering wheel to the right until it stops,

control the absence of failure in the panel of ins-


instruments.

36A-23

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