Engine Repair Project Work Plan
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ScribdTranslationsEngine Repair Project Work Plan
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ScribdTranslationsNATIONAL SERVICE OF TRAINING IN INDUSTRIAL WORK
WORK PLAN
FROM THE STUDENT
FINAL COURSE WORK
1. GENERAL INFORMATION
Surnames and Names: ID:
Zonal Direction/CFP: LIMA-CALLAO / CFP HUAURA
Career: AUTOMOTIVE MECHANIC Semestre: III
Course/ Training Module ENGINE REPAIR: MEASUREMENTS
Work Theme: ENGINE REPAIR PROJECT
2. WORK PLANNING
ACTIVITIES/
No. SCHEDULE/ DELIVERY DATE
DELIVERABLES
18/0
1 TASK NO. 1-TR1 April 25
4
03/0
2 TASK No. 2-TR2 26/04
5
3 TARES No.3-TR3 04/05 07/05
3. GUIDING QUESTIONS
During the research study, you must obtain answers to the following questions:
No. QUESTIONS
What problems does working without oil cause to the engine? What procedures
1 the procedures to be followed for the disassembly and assembly of the engine
What checks are performed on the distribution system? What
2
What measurements or verifications are performed on the engine's camshaft?
What is the dye penetrant inspection performed on the cylinder head? Why?
3
What causes a head gasket to fail?
Under what circumstances is the honing of engine cylinders performed? What is the
4 function of the connecting rod bearings, engine block and what problems they cause
When do they show wear?
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FINAL COURSE PROJECT
WORK PROPOSAL
At the automotive workshop 'Automotriz M&D.', a tow truck arrives with a Toyota truck, model
Hilux; the customer reports that their vehicle suddenly stopped working. The professional
The technician in charge of assistance asks the client questions to learn about the background of the
problem and be able to guide in solving their problem. The client mentions that a few days ago they changed
the motor oil, and suddenly the engine stopped working. The professional technician
Inform the customer that the engine does not turn, the engine has no oil, and that the oil plug of the sump
it is not properly adjusted; and therefore, the engine has to be disassembled and taken apart to carry out
the corresponding checks and since the engine does not turn, it is very likely that it needs a
repair.
1. Develop a diagnostic procedure that outlines the steps to be followed to carry out
the disassembly and the checks to be made on the engine.
2. Prepare a list of equipment, instruments, and tools to be used for the verification of the
engine components.
TR1
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FINAL COURSE WORK
TR2
1. What problems does it cause to the engine to operate without oil? What procedures
ANSWER
You should SHEET
proceed with TO THE
the disassembly GUIDING
and assembly of the QUESTIONS
engine.
2. What checks are performed on the distribution system? What
What measurements or verifications are performed on the engine's camshaft?
CHECKS ON THE DISTRIBUTION SYSTEM:
1. Check the condition of the timing belt, chain, or wear.
gears.
2. Take measurements of the camshaft (Cam height, deformation, wear)
stumps or seats, axial play measurement.
3. Measure camshaft bearing
4. Measure the wear of valves, guides, and valve seats.
5. Measure the tension of the springs
CAMSHAFT MEASUREMENTS:
Height of the cams.
2. Seat diameter.
3. Measurement of axial play.
3. What is the liquid penetrant inspection performed on the cylinder head?
What reasons can cause a head gasket to fail?
LIQUID PENETRANT INSPECTIONS:
The inspection performed with penetrant liquid is to detect
cracks in the cylinder head.
The head gasket fails due to engine overheating.
A bad fitting of the cylinder head
4. Under what circumstances is the honing of the engine cylinders performed? What is
the function of the connecting rod bearings, engine block and what problems
What do they cause when they show wear?
The polishing is done to remove the mirror finish from the walls of the cylinder for a
better sealing and lubrication.
Burnishing is done when rings are changed.
The bearings are antifriction or bearings that support the crankshaft, the
problems that arise from wear are:
Noises, reduction of oil pressure.
5.
6.
7.
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FINAL COURSE WORK
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FINAL COURSE WORK
EXECUTION PROCESS
SECURITY / ENVIRONMENT
OPERACIONES / PASOS /SUBPASOS ENVIRONMENT / STANDARDS -
STANDARDS
ENGINE DIAGNOSIS
Check oil level
2. Compression test
3. Cylinder leak test
4. Smoke exhaust color test.
ENGINE DISMANTLING
1. Locate the vehicle in the work area
2. Engage the parking brake
3. Disassemble the battery
4. Remove the hood
5. Drain the coolant
6. Dismantle the radiator.
7. Drain the engine oil
8. Disassemble the alternator
9. Disassemble the starter motor
[Link] the entire fuel system,
connectors, fuel rail, hoses.
[Link] all electrical connectors
and make marks to reconnect them
12. Loosen the nuts of the exhaust pipe and remove
the escape multiple
13. Remove the air filter and the intake tube
of air
14. Remove the intake manifold
15. Assemble the device for disassembly or
engine anchor.
16. Place the pen and lift it slightly in the
anchor that was assembled.
[Link] the bolts of the gearbox and
remove them.
18. Support the engine mounts and remove them.
nuts.
19. Carefully lift it with the pen.
20. Disassemble the vehicle's engine.
21. Take it to the work table
22. Mount the engine on the support for repair.
23. Disassemble the engine following the sequence that
indicate the service manual.
24. Put all the pieces in order
INSPECTIONS AND MEASUREMENTS OF
ENGINE COMPONENTS
Wash all the engine parts in the
ecological washing machine.
2. Arrange the parts by systems (Parts of the
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FINAL COURSE WORK
distribution system, components of the assembly
mobile, butt and monoblock, system of
lubrication and cooling.
3. Conduct visual inspections for wear,
cracks.
4. Use measuring instruments and make the
measurements of all the pieces according to the
workshop manual
INSTRUCTIONS: you must be as explicit as possible. Graphs help to convey.
improve the ideas. Don't forget the aspects of quality, environment, and SHI.
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FINAL COURSE WORK
DRAWING / SCHEME / DIAGRAM
ENGINE REPAIR PROJECT: MEASUREMENTS
STUDENT NAME S/E
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FINAL COURSE WORK
LIST OF RESOURCES
INSTRUCTIONS: complete the list of resources needed for the execution of the work.
MACHINES AND EQUIPMENT
Hydraulic jack
Support for engines
Air compressor
Eco-friendly pizza washing equipment
Grinding wheel with a brass brush.
3. TOOLS AND INSTRUMENTS
Mixed key set of 7…………………25 mm
Dice game with lever and extension of 10 …………………..24 mm
Screwdriver set
Pliers
Mechanical pliers
Torque wrench
Comparator clock
Alexometer
External micrometer set
Interior micrometer
Vernier
Sheet Gauge Calibrator
Bevel or hair rule
Suction cup or pacifiers with a magician
Valve spring compressor
Ring compressor
Tool for disassembling and assembling rings
Pulley extractor
Cast iron Maremol
5. MATERIALS AND SUPPLIES
Prussian Blue
Abrasive paste novarundum
Gasket forming silicone
Vitority
SAE 30 API SH motor oil
Fat
Ecological degreasing liquid
Engine gasket set
Industrial rag
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FINAL COURSE WORK
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