Volkswagen AP 1.6 Engine Specifications
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ScribdTranslationsVolkswagen AP 1.6 Engine Specifications
Translated by
ScribdTranslationsAP 1.
Volkswagen brand
Passat / Gol / Voyage / Parati / Saveiro Model
1.6 engine
Fuel Gasoline / Alcohol
Version AP 1600
Engine displacement 1.596
Diameter x Stroke 81 x 77.40 mm
Lateral Margin of the Rings 1 Channel 0.04~0.07 mm
Lateral Clearance of the Rings 2 Channel 0.02~0.05 mm
Lateral Gap of Rings 3 Channel 0.02~0.05 mm
Clearance between Pistons and Cylinders 0.04 mm
Compression Pressure 10~12 bar / 18~20 bar
Compression Rate 8.5:1 / 12.3:1
Injection and Ignition Order 1-3-4-2
Injection Point (APMS) 15º/12º
Slow March 750~850 rpm
Intake Valve Clearance 0.15~0.25 mm
Exhaust Valve Clearance 0.35~0.45 mm
Clearance between Guide and Valve Stem Intake 0.03~0.06 mm
Clearance between Guide and Valve Stem Escape 0.05~0.08 mm
Minimum Height of the Head 132 mm
Sequence of Cylinder Head Bolt Tightening Volkswagen/[Link]
Torque on Head 1 Stage 40 Nm
Torque on the Head 2 Stage 60 Nm
Torque on the Head 3 Stage 90
Torque in the Head 4 Stage 90
Torque on the Steering Wheel 1 Stage 90~110 Nm / 65~80 Nm (after 1985)
Torque on the Rod Caps: Stage 43~51 Nm / 30 Nm (after 1985)
Torque on the Connecting Rod Caps 2 Stage 90 (after 1985)
Torque on the Bearing Caps 1 Step 58~72 Nm
Diameter of the Moentes 47.76~47.78 mm
Radial Clearance of the Connecting Rod Bearings 0.01~0.06 mm
Diameter of the Housing of the Connecting Rod Bearings 50.60~50.62 mm
Diameter of the Connecting Rod Bushings 23.00~23.05 mm
Diameter of the Mufflers 53.96~53.98 mm
Radial clearance of the central bearing 0.02~0.08 mm
Diameter of the Bearing Housings 59.00~59.02 mm
Axial Play of the Crankshaft in the Central Bushing 0.07~0.17 mm
Radial Clearance of the Control Bushings 0.02~0.08 mm
Diameter of the Command Bushing Housing 46.00~46.02 mm
Segment L
OrderLight 222
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torque table
Oil pressure switch
30 N.m
Drain plug of the oil pan
30 N.m
Engine flywheel fastening screws (do not reuse) 65-80 N.m
Front crankshaft seal support:
M6 screws
10 N.m
M8 screws
25 N.m
Bolts of the oil seal support of the intermediate shaft
25 N.m
Crankshaft gear screw (do not reuse) 90 N.m + 1 turn
Motor lateral mount (right):
Prisoner cushion nuts
33°45' N.m
Bolt from the bushing to the fender skirt
40 to 50 N.m
Support screw to the block
50 - 60 N.m
Front engine mount:
Pigs of the prisoners of the cushion
33°45 N.m
Support screw to the block
80 to 100 N.m
Support screw for the block
40–50 N.m
Head screws:
1st stage
40 N.m
2nd stage
50 N.m
3 etapa
180°
Valve command bearings
20 N.m
Valve cover
15 N.m
Collector to the head (do not reuse)
25 N.m
Escape tubing to the collector
30 N.m
Front engine mount to the block
35 N.m
M12 bolt for fixing the engine to the gearbox
55 N.m
Starter motor mounting bolts
20 N.m
Radiator mounting screws
10 N.m
Connecting rod bolts
43°51 N.m
M12 pulley command screw
80 N.m
M12 screw of the distribution shaft
80 N.m
M 10 nut of the belt tensioner
45 N.m
M6 fixing bolt of the oil pan
20 N.m
M8 screw for fixing the oil pump to the block
15 N·m
M6 screw for fixing the oil pump cover
10 N.m
M8 bolt for fastening the oil pump support
25 N.m
Water pump fastening screw
20 N.m
Water pump pulley fixing screw
20 N.m
Ignition candles
25 N.m
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OIL APPLICATION TABLE