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Constructability Analysis for Project Optimization

The document describes a constructability analysis for replacing compressors. The analysis aims to minimize the impact on production during construction by identifying optimizations and practical improvements from the early stages of the project. The analysis considers aspects such as work sequence, interferences, responsibilities, and strategies to optimize construction times.

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0% found this document useful (0 votes)
3 views11 pages

Constructability Analysis for Project Optimization

The document describes a constructability analysis for replacing compressors. The analysis aims to minimize the impact on production during construction by identifying optimizations and practical improvements from the early stages of the project. The analysis considers aspects such as work sequence, interferences, responsibilities, and strategies to optimize construction times.

Translated by

ScribdTranslations
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Project premise:

Basic engineering must define a preliminary constructability strategy.


to minimize the impact on production during construction.

Scope of constructability analysis:

The scope of this constructability analysis is to generate information with the


team participation in the project, in: planning, design, procurement,
construction and startup of the facilities; that can improve in a way
significant the scope of the project objectives, directly related
with safety, quality, operation, maintenance, production, date of
culmination or others, by identifying savings in time and costs
in a timely manner.

Constructability seeks to identify from the early stages of the Project


optimizations and best practices with the trend to provide solutions for
engineering that take into account Constructibility, Operability and
Maintenance of the infrastructure.

Objective of the constructability study:

With the timely implementation of Constructibility and


structured, positive impacts can be achieved in terms of savings in
costs and execution times of jobs, the importance of decision making is established
of decisions and can significantly contribute to zero policies
accidents.
Present the construction strategy proposed by the company with the
end of analyzing and evaluating the execution sequences, obstacles and
simultaneity of work fronts, the main operations of
assembly and construction, which will be given to the contractor during the
project execution.
Validate the technical construction aspects that must be considered
to meet the established start-up goals in terms of time, cost,
programming, security and environment.
Establish the minimum general requirements or provisions
necessary for the construction of works in all its specialties.
Define the responsibilities and construction methods to ensure
operability, safety, constructability, and the expected quality, during
and after the execution of the work.
Minimize the risks for the contractor's contractors.
Requirements to start construction (Licenses / Socialization / Materials)
/ Contracts).
Analyze the availability of areas for access.
- Analyze and comment on the detected interferences and critical points in the
area to intervene.
Review the hiring strategy / execution of the construction of the
Project.
Check the status of purchases of required materials that allows for the
compliance with the Project objectives and establish options and/or
alternatives for the arrival of critical materials (if any).
Propose strategies to optimize construction times.
Identify and/or establish the temporary storage locations
materials and equipment machinery to be used in the Project.
- Generate ideas to identify the specific issues of the project and
discuss lessons learned applicable to the project.

Considerations that will impact the project execution strategy

1. How do you have the project structured in the planning and design part?
purchases, transportation, construction and commissioning of the facilities? (For
identify development problems and see what risks are taken
2. What times are planned or evaluated in the planning part,
design, purchasing, transportation, construction and commissioning of the facilities?
3. What mechanical care (Material stresses it withstands), dimensions and
What weight does the compressor consider?

4. What transportation routes are planned?

Moments of the constructability analysis:

Uninstall from the compressors:


Take the compressor out of service
Disconnection and verification of instrumentation and piping.
Clear the area of each compressor for the activity of
lifting of the compressor
Transfer from the compressors to the transport area:
Crane location and crane safety logistics
Tie and secure the transfer of the equipment
Evaluate weather conditions and safety assessment
of the crane
Raise the equipment to the safety height and stabilize it
Download equipment in the specified area.
Modifications in the connections of the facilities for installation
functioning.
Evaluate the alignment of the instrumentation
Locate the new equipment for installation
Locate and install and conduct tests instrumentation and piping for the
connection on the team
Construction and verification of plant and equipment startup
Conduct operation tests
Load the compressors onto the transport vehicle.
Locate transportation and transportation logistics
Lift the load and stabilize it at transport height.
Prepare the transport for the unloading of the equipment.
Packaging of the equipment to protect its integrity
Download of the equipment at the designated site for towing
Transport the compressors
Check road conditions before transportation
Monitor the equipment along the route of the track
Evaluate the load and the vehicle during the transport route
Download the compressors from the transport vehicle.
Transfer of the compressors to the installation area
Modifications of the facility connections for operation
the compressors.

Work teams

Department of Processes:
Crude oil production
Industrial processes
Design Department
2D
3D
Department of Mechanics
Rotating
Heat transfer
Pressure vessels
Tanks
Material handling
Inspection Control Services
Piping Department
Installation
Material control
Flexibility analysis
Department of Civil
Topography
Structural
Transport and logistics
Department of Electrical
Transmission and Distribution
Electrical installations
Department of Instrumentation and Control
Instrumentation
Control Systems
Telecommunications
Purchasing Department
Department of Occupational Safety and Health (Includes relationships
labor issues
Contract Administration Area

The needs for a constructability analysis will increase as much as the


opportunities as the project lifecycle progresses.
The following diagram highlights what is required in each of the phases:
Considerations in constructability analyses:

Area Considerations Comments


1. The integration and size of
LAYOUT the modules satisfy the area
(patios, capacities, in/outside)
1. What are the times of
development of each activity?
2. What does each depend on?
activity?
3. What will be the
SCHEDULE
problems we face
CONDITIONS they can present so that
PREVIOUS do they cause delays?
4. What are the activities
more criticisms?
What climatic variants are there?
they can present at the time of
CONDITIONS
develop each activity, of
CLIMATIC AND
agreement to points of interest?
ENVIRONMENTAL OF
(Wind speed,
THE ZONE
temperatura, humedad relativa
and precipitation)
1. The capacity requirements
they must be clearly
defined. Both for the
vehicles, such as for the
teams, workshops
storage and workers.
2. Define sizes looking at the
CAPACITY OF competition. (Is the volume
MODULARIZATION
SITE a local objective and it can be
satisfied?)
3. Define the area considering
the needs of
update.
4. Is the strategy of
agreed hiring? (If the
plan can limit the options.
1. Are all the identified
items and can be installed?
2. Define the sequences
specific and what impact
they can have in development
of the project.
3. Identify the deliveries
critics and prepare a Schedule
of manufacture.
DELIVERY OF 4. How the late arrivals
LAYOUT
TEAMS they affect manufacturing.
There are equipment packages
(skids) identified and
optimized?
6. There is availability of cranes and
access for transport,
access and raising of the
packages? (What capacity does it have)
the crane and how many cranes are there

do you need?
1. Does the design fit with the
strategies?
2. Find advisors for
STRATEGY OF advise on topics of
HIRING constructibility.
3. Delays in design or in
the materials can invalidate
the obligations of the contractor?
Schedule the delivery of
MANUFACTURING
materials according to the
sequence.
Are the alternatives
available?
SEQUENCE
3. Is the sequence important?
Why?
4. Are there safeguards in the plan?
5. Personnel mobilization
necessary for the execution?
Is the seller reliable?
There is traceability of your
on-time deliveries?)
2. Transport?
SCHEDULE 3. What are the transportation costs?
4. Transport times (e.g.
6-8 weeks.
5. Is it possible to speed up the
process?. Costs?.
Are the deliveries critical?
late?. In that case, what?.
New ones are needed
materials?
3. Are the procedures and
MATERIALS available welders?
4. Is it available locally?
the 'bulk material'?
5. What resources are the
needed for development
of the activity?
What is it really
required?
Has a review been made?
rigorous for the purpose
specific?
QUALITY 3. What format has been
proposed?
4. How is the interface anticipated
with other activities?
5. Payment method of the
activities
BOARDING
What are the different
transport routes?
2. How is the land?
TRANSPORT STATE OF THE
of the transport routes and that
ROADS AND ROUTES
is it wide?
How long does it take to
to travel by public transport?
4. How many road bridges are there?
they are found on the route of
transport and stability
tienen?
5. If there are tunnels or bridges
What heights do they have and how tall are they?

6. What permissions are needed?


to transport the load?
7. What type of escort do you
What do you need for the charge?
8. What type of signaling is
do you need?
9. Roadblocks are needed,
for how long?
1. Check the availability and
STABILITY OF
load stability and the
TRAILER
vehicle
CONDITIONS OF
OPERATION
INSTALLATION
CONDITIONS OF
START
LOCAL ADVANTAGES
COMMISSIONING AVAILABILITY OF
RESOURCES
1. Are modifications expected or
future additions?
Where is the space?
MODIFICATIONS REQUIREMENTS assigned?
3. How will those be executed?
changes?
4. How much flexibility is there?
1. What systems need to be
deleted?
For how long?
SHUTDOWNS
NEEDS 3. Can they be avoided or
START UP
Are these minimized?
4. Cost of avoiding these
turned off?
SECURITY OPERATION
TIMES
CONTINGENCIES
What cost estimate is
ESTIMATION OF CONSISTENCY AND Does he/she initially have?
COSTS INTEGRITY 2. They have been evaluated
alternatives?

METHODOLOGY FOR CONDUCTING A BUILDABILITY ANALYSIS

1. DEFINE THE CONCEPT OF BUILDABILITY


1.1. Objetivo
1.2. Work team
Contractor
Owners
1.2.1. Functions of the work team.
1.3. Premises
1.4. Areas of attention.
1.5. Inputs (Study reports, lessons learned, consultations of
lessons and experiences, site visits, team meetings
operation and maintenance, cost estimation, options of
profitability, risks, and project execution plan and assurance
technological)
1.6. Analysis methodology
1.7. Entregables.
2. IDENTIFY AND SOCIALIZE THE PROJECT
3. DEFINE THE KEY ATTENTION TOPICS ACCORDING TO THE STAGE OF
PROJECT.
4. IDENTIFY THE DISCIPLINES OF THE PROJECT AND THE SCOPE OF THE
JOBS BY EACH DISCIPLINE.
5. CARRY OUT BUILDABILITY ANALYSIS BY SPECIALTIES
AGREEMENT WITH THE RESPECTIVE CHECKLISTS. (REMEMBER THAT
THESE CHECKLISTS ARE INDICATIVE.
6. SOCIALIZE AND INTEGRATE THE FINDINGS IN PLENARY MEETING
ANALYSIS BY DISCIPLINES.
7. PREPARE THE PROJECT CONSTRUCTIBILITY MATRIX. (BASED
IN THE ANALYSES BY DISCIPLINES).
8. PREPARE THE BUILDABILITY REPORT.

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